Yamaha Giggle XF50E Owner'S Manual Download

Page: 50 / 74

6-50

EAU1722A

PERIODIC MAINTENANCE AND ADJUSTMENT

6-15

The front and rear brake lever free play
should be measured at the positions as
shown.

Front brake lever free play:

10 ~ 20 mm (0.4 ~ 0.8 in)

Rear brake lever free play:

10 ~ 20 mm (0.4 ~ 0.8 in)

Periodically check the front and rear
brake lever free play and, if necessary,
adjust them as follows.

Front

ZAUM00**

(b)

(a)

1. Adjusting nut

Rear

ZAUM00**

(b)

(a)

1. Adjusting nut

To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).

EWA10650

WARNING

If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.

Brake shoes, checking<IXE>

EAU22361

Checking the front and rear
brake shoes

Front

ZAUM00**

1. Wear indicator
2. Wear limit line

Summary of Contents for Giggle XF50E

Page 1: ...Read this manual carefully before operating this vehicle XF50E OWNER S MANUAL 15P F8199 E2 ...

Page 2: ...EAU46090 g this vehicle This manual should stay with this vehicle if it is sold ...

Page 3: ...does nd maintain your scooter but also in how to safeguard yourself and others ill help keep your scooter in the best possible condition If you have any Yamaha dealer asant rides So remember to put safety first duct design and quality Therefore while this manual contains the most f printing there may be minor discrepancies between your scooter and this manual please consult aYamaha dealer EWA12411...

Page 4: ...alert you to potential personal injury safety messages that follow this symbol to avoid possible injury cates a hazardous situation which if not avoided could result in njury es special precautions that must be taken to avoid damage to the roperty information to make procedures easier or clearer ...

Page 5: ...NUAL INFORMATION EAUT1390 XF50E OWNER S MANUAL yYamaha MotorTaiwan Co Ltd t edition September 2008 All rights reserved printing or unauthorized use ut the written permission of aha MotorTaiwan Co Ltd s expressly prohibited Printed in Taiwan ...

Page 6: ...ever play 6 14 ng the front and rear brake es 6 15 Checking and lubricating the throttle grip and cable 6 16 Lubricating the front and rear brake levers 6 16 Checking and lubricating the centerstand 6 17 Checking the front fork 6 17 Checking the steering 6 18 Checking the wheel bearings 6 18 Battery 6 19 Replacing the fuse 6 20 Replacing the headlight bulb 6 21 Replacing the tail brake light bulb ...

Page 7: ...1 2 3 4 5 6 7 8 9 EAU10210 TABLE OF CONTENTS ...

Page 8: ...red jacket Use extra caution when you are pproaching and passing hrough intersections since intersections are the most likely places for scooter accidents to occur Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent driver s licens...

Page 9: ...ver wear loose fitting clothes herwise they could catch on the control levers or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust system become very hot during or after operation and can cause burns A passenger should also observe the above precautions Avoid Carbon Monoxide Poisoning All engine exhaust contains carbo...

Page 10: ... evenly as possible on h sides of the scooter to mini e imbalance or instability Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attachedtothescooterbeforeriding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension adjustable models only and check the condition and pressure of your tires Ne...

Page 11: ...rk area can create instability due to mproper weight distribution or aerodynamic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects Wind may attempt to lift the scooter or the scooter may become unstable in...

Page 12: ... not see you and en a door in your path lroad crossings streetcar rails n plates on road construction s and manhole covers become remely slippery when wet Slow wn and cross them with caution ep the scooter upright otherwise ould slide out from under you e brake lining could get wet when wash the scooter After wash the scooter check the brakes ore riding Always wear a helmet gloves trou sers tapere...

Page 13: ...1 13 EAU10221 Q Q Q Q Q SAFETY INFORMATION 1 2 3 4 5 6 7 8 9 1 6 ...

Page 14: ...2 14 EAU10401 EAU10401 2 1 EAU10410 2 3 4 5 6 8 7 ...

Page 15: ...2 15 1 2 3 4 5 6 7 8 9 EAU10401 DESCRIPTION 2 2 EAU10420 3 4 5 6 ...

Page 16: ...2 16 EAU10401 2 3 EAU10430 3 4 5 6 7 8 ...

Page 17: ... engine is started and stays the key is turned to OFF even ngine stalls EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU1044E INSTRUMENT AND CONTROL FUNCTIONS adlight comes on automatically he e...

Page 18: ...21 Keyhole cover ZAUM00 To close the keyhole cover Insert the key bow into the keyhole cover receptacle as shown and then turn the key to SHUT to close the cover To open the keyhole cover Insert the key bow into the keyhole cover receptacle as shown and then turn the key to OPEN to open the cover 3 2 ...

Page 19: ...mes on if the en erheats If this occurs stop the mmediately and allow the engine ctrical circuit of the warning light checked by turning the key to warning light does not come on w seconds then go off have a a dealer check the electrical cir 3 3 ECA10021 NOTICE Do not continue to operate the engine if it is overheating TIP For radiator fan equipped vehicles the radiator fan s automatically switch ...

Page 20: ...7 15P8 2 2 0 10 20 30 40 50 60 ometer eter The speedometer unit is equipped with a speedometer and an odometer The speedometer shows the riding speed The odometer shows the total distance traveled TIP For the U K The odometer units are dis played in miles ...

Page 21: ...dicates the amount of he fuel tank The needle moves s E Empty as the fuel level ses When the needle reaches the refuel as soon as possible allow the fuel tank to empty it mpletely EAU12347 Handlebar switches Left ZAUM00 1 2 3 1 Dimmer switch 2 Turn signal switch 4 6 3 Horn switch ...

Page 22: ...applying the front brake to crank the engine with er See page 5 1 for starting in ns prior to starting the engine 3 6 EAU12900 Front brake lever 1 ZAUM00 1 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the handle bar grip ...

Page 23: ...nk cap ert the fuel tank cap into the tank ening with the key inserted in the k and the match marks aligned 2 Turn the key counterclockwise to the original position remove it and then close the lid TIP The fuel tank cap cannot be installed unless the key is in the lock In addi tion the key cannot be removed if the cap is not properly installed and locked EWA10131 WARNING Make sure that the fuel ta...

Page 24: ...sonous and can njury or death Handle gaso h care Never siphon gasoline uth If you should swallow some gasoline or inhale a lot of gaso line vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU33520 Recommended fuel REGULAR UNLEADED GASOLINE ONLY Fuel tank capacity 4...

Page 25: ...s ble fire hazards such as grass other materials that easily rn rk the vehicle in a place where destrians or children are not ely to touch the hot exhaust stem ake sure that the exhaust sys m has cooled down before do g any maintenance work not allow the engine to idle ore than a few minutes Long ing can cause a build up of at ECA10701 NOTICE Use only unleaded gasoline The use of leaded gasoline w...

Page 26: ...he seat is properly se efore riding EAUT2041 Helmet holder ZAUM00 1 1 Helmet holder The helmet holder is located under the seat To secure a helmet to the helmet holder 1 Open the seat See page 3 10 2 Pull the helmet holder up 3 Attach the helmet to the helmet holder and then push the helmet holder down 4 Securely close the seat WARNING Never ride with a helmet attached to the helmet holder since t...

Page 27: ...tment o not exceed the maximum ad of 177 kg 390 lb for the ve cle When storing the owner s manual or other documents in the storage compart ment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compart ment EWAT1060 WARNING The lid of the storage compartment is not a seat Never sit or carry a pas senger o...

Page 28: ...3 28 EAU1044E L FUNCTIONS 3 12 ...

Page 29: ...E OPERATION CHECKS EAU15596 sure the vehicle is in safe operating condition Always follow the inspection cribed in the Owner s Manual EWA11151 erly increases the possibility of an accident or equipment damage Do If a problem cannot be corrected by the procedures provided in this ha dealer nts ...

Page 30: ...8 e mended oil to specified level kage 6 7 kage 6 9 eservoir mended coolant to specified level or leakage 6 10 sary 6 14 6 15 sary 6 14 6 15 n is smooth aha dealer adjust cable free play and lubricate cable and 6 16 tread depth 6 12 6 14 n is smooth points if necessary 6 16 ...

Page 31: ...4 31 1 2 3 4 5 6 7 8 9 EAU15582 YOUR SAFETY PRE OPERATION CHECKS 4 3 on is smooth ssary 6 17 bolts and screws are properly tightened 3 3 3 5 CHECKS PAGE ...

Page 32: ...mahadealercheck ectrical circuits se the throttle completely rt the engine by pushing the rt switch while applying the front ear brake NOTICE For maxi m engine life never acceler hard when the engine is d ECA11041 If the engine does not start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the...

Page 33: ...hen leaning over to one side otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very d...

Page 34: ...ration stop the and then let it cool for five to utes Vary the engine speed from time to time Do not operate the engine at one set throttle position 150 500 km 90 300 mi Avoid prolonged operation above 1 2 throttle Rev the engine freely through the gears but do not use full throttle at any time 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle NOTICE After 1000 km 600 mi of opera...

Page 35: ...5 35 1 2 3 4 5 6 7 8 9 EAU15943 ERATION AND IMPORTANT RIDING POINTS 5 4 ...

Page 36: ...fires nning the engine while servic can lead to eye injury burns or carbon monoxide poison possibly leading to death e page 1 1 for more informa n about carbon monoxide EWA10330 ARNING ooter is designed for use on roads only If this scooter is d in abnormally dusty muddy conditions the air filter ele hould be cleaned or replaced equently otherwise rapid en ear may result Consult a Yamaha dealer fo...

Page 37: ... 6000 km 3500 mi ormed by aYamaha dealer as they require special tools data and technical NTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi uum hose for cracks or arance when engine is cold t brake lever free play Whenever worn to the limit t brake lever free play Whenever worn to the limit age damage ss or damage ...

Page 38: ...perly based grease based grease leakage absorber for oil leakage for oil leakage Every 3000 km 1750 mi Every 6000 km 3500 mi hicle for coolant leakage Every 3 years e Every 10000 km 6000 mi TENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi ...

Page 39: ...TENANCE AND ADJUSTMENT 6 4 play e play if necessary ousing and cable reed valve and hose for ction system if necessary NTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi ...

Page 40: ...backward and then pull shown 1 A l the panel nd slide the panel into the origi tion Panel B To remove the panel Remove the screw and then take the panel off ZAUM00 1 1 Panel B To install the panel Place the panel in the original position and then install the screw ...

Page 41: ...k plug cap 1 plug wrench 3 Remove the spark plug as shown with a spark plug wrench available at aYamaha dealer To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be operat ing improperly Do no...

Page 42: ...n the oil must be changed and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the centerstand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for sev eral minutes and then turn it off ZAUM00 1 2 3 1 Engine oil filler cap 2 Maximum level mark 3 Minimum lev...

Page 43: ...en it to the specified que ening torque gine oil drain bolt 23 Nm 2 3 m kgf 16 6 ft lbf ZAUM00 1 1 Oil filler hole 5 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 8 1 Oil change quantity 0 78 L 0 82 US qt 0 69 Imp qt ECA11670 NOTICE Do not use oils with a diesel specification of CD or oils of a higher ...

Page 44: ...ooter on the terstand ce an oil pan under the final nsmission case to collect the d oil ZAUM00 1 2 1 Final transmission oil filler bolt 2 Final transmission oil drain bolt 4 Remove the oil filler bolt and drain bolt to drain the oil from the final transmission case 5 Install the final transmission oil drain bolt and then tighten it to the specified torque Tightening torque Final transmission oil d...

Page 45: ...he must be changed at the inter ecified in the periodic mainte and lubrication chart ace the vehicle on the nterstand e coolant level must be checked a cold engine since the level ries with engine temperature ake sure that the vehicle is posi ned straight up when checking e coolant level A slight tilt to the e can result in a false reading 2 Check the coolant level in the cool ant reservoir TIP Th...

Page 46: ... have a Yamaha aler check the antifreeze con t of the coolant as soon as ssible otherwise the effective ss of the coolant will be uced ECA10472 nt reservoir capacity 6 L 0 27 US qt 0 23 Imp qt EAUT1990 Replacing the air filter ele ment The air filter element must be replaced and the check hoses must be cleaned at the intervals specified in the periodic maintenance and lubrication chart Have aYamah...

Page 47: ...f your vehicle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EWA10501 WARNING Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of con trol 8 8 8 8 8 The tire air pressure must be checked and adjusted on cold tires i e when the temperature ...

Page 48: ...e tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This model is equipped with tubeless tires After extensive tests only the tires listed below have been approved for this model byYamaha Motor Co Ltd Front tire Size 120 90 10 57J Manufacturer model CHENG SHIN C 6022 Rear tire Size 120 90 10 57J Manufacturer model CHENG SHIN C 6022...

Page 49: ... the smallest repair to the eel A deformed or cracked eel must be replaced e wheel should be balanced enever either the tire or wheel s been changed or replaced An balanced wheel can result in or performance adverse han ng characteristics and a short ed tire life de at moderate speeds after anging a tire since the tire sur e must first be broken in for it develop its optimal characteris s E EAU221...

Page 50: ...g nut at the brake shoe direction a To decrease the ver free play turn the adjusting rection b EWA10650 ARNING er adjustment cannot be ob as described have aYamaha make this adjustment EAU22361 Checking the front and rear brake shoes Front ZAUM00 2 1 1 Wear indicator 2 Wear limit line ...

Page 51: ...ked before each ride In addi e cable should be lubricated at ervals specified in the periodic nance chart EAU43631 Lubricating the front and rear brake levers The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart Recommended lubricant Lithium soap based grease IXE ...

Page 52: ... oil leakage k the operation ce the vehicle on a level sur e and hold it in an upright posi WARNING To avoid injury curely support the vehicle so re is no danger of it falling er EWA10751 ile applying the front brake push wn hard on the handlebars sev l times to check if the front fork mpresses and rebounds oothly ZAUM00 ECA10590 NOTICE If any damage is found or the front fork does not operate smo...

Page 53: ...3290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart If there is play in the wheel hub or if the wheel does not turn smoothly have aYamaha dealer check the wheel bearings ...

Page 54: ... pro e sufficient ventilation when arging it in an enclosed space EPTHIS AND ALL BATTERIES OUT OF THE REACH OF CHIL DREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories ECA16520 NOTICE To charge a VRLA Valve ...

Page 55: ...G Do not use use of a higher amperage rat g than recommended to avoid using extensive damage to the electrical system and possibly a fire EWA15131 NOTICE After removing and in stalling the main fuse be sure to turn the main switch from ON to OFF three times in 3 seconds intervals to initialize the idle speed control system ECAT1062 Specified fuse 15 A 3 Turn the key to ON and turn on the electrica...

Page 56: ... headlight bulb holder by turning it counterclockwise and then remove the burnt out bulb ZAUM00 1 1 Headlight bulb holder 4 Place a new headlight bulb into po sition and then secure it with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary ...

Page 57: ...T 6 22 EAU24204 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw Front ZAUM00 2 1 1 Turn signal light lens 2 Bulb stall the lens by installing the rews NOTICE Do not over hten the screws otherwise the ns may break ECA10681 ...

Page 58: ...s receive a h inspection before shipment factory trouble may occur dur ation Any problem in the fuel ssion or ignition systems for e can cause poor starting and power wing troubleshooting charts rep quick and easy procedures for g these vital systems yourself r shouldyourscooterrequireany ake it to aYamaha dealer whose echnicians have the necessary perience and know how to ser scooter properly y g...

Page 59: ...a dealer check the vehicle Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery ns over ns over The battery is good Check the battery lead connections and charge the battery if necessary Operate the electric starter 6 24 E...

Page 60: ...ve a Yamaha dealer check and repair the cooling system There is leakage There is no leakage EWAT1040 engine and radiator are hot Scalding hot fluid and steam may be use serious injury Be sure to wait until the engine has cooled diator cap and then slowly rotate the cap counterclockwise to the scape When the hissing sound has stopped press down on the cap n remove the cap arily used instead provide...

Page 61: ...ncluding the spark g cap are tightly installed move extremely stubborn dirt e oil burnt onto the crankcase h a degreasing agent and a ush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and degreaser off with water Cleaning ECA10782 NOTICE Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do...

Page 62: ... ing in the rain near the sea or sprayed roads ea salt or salt sprayed on the uring winter are extremely corro sive in combination with water carry out the following steps after each ride in the rain near the sea or on salt sprayed roads TIP Salt sprayed on roads in the winter may remain well into spring 1 Clean the scooter with cold water and a mild detergent after the en gine has cooled down NOT...

Page 63: ...e sure to wipe off y excess ver apply oil or wax to any rub r and plastic parts but treat em with a suitable care prod t oid using abrasive polishing mpounds as they will wear ay the paint nsult aYamaha dealer for advice what products to use ashing rainy weather or humid mates can cause the headlight s to fog Turning the headlight on for a short period of time will help remove the moisture from th...

Page 64: ...WARNING Topreventdam ge or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct the tire air pressure and then lift the scooter so that both of its wheels are off the ground Alterna tively turn ...

Page 65: ...7 65 1 2 3 4 5 6 7 8 9 EAU25991 SCOOTER CARE AND STORAGE 7 5 ...

Page 66: ...44 Imp qt r element element mended fuel ular unleaded gasoline only Fuel tank capacity 4 5 L 1 19 US gal 0 99 Imp gal Throttle body Type quantity 3B31 00 SE AC19 1 1 Manufacturer MIKUNI Spark plug s Manufacturer mode NGK CR7E Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clutch Clutch type Dry centrifugal automatic Transmission Primary reduction system Helical gear Primary reduction ratio 50 13 3 846 S...

Page 67: ...g system magneto X5L BS Voltage capacity 12 V 4 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 35 W 35 0 W x 1 Tail brake light 12 V 5 0 W 21 0 W x 1 Front turn signal light 12 V 10 0 W x 2 Rear turn signal light 12 V 10 0 W x 2 Meter lighting 12 V 1 7 W x 1 High beam indicator light 12 V 1 7 W x 1 Turn signal indicator light 14 V 3 0 W x 1 Coolant temperature...

Page 68: ...he frame TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing authority in your area EAU26343 9 1 EAU26381 ntification number 1 entification number y identification number is d into the key tag this number in the space pro nd use it for reference when or new key ...

Page 69: ...9 69 1 2 3 4 5 6 7 8 9 EAU26343 CONSUMER INFORMATION 9 2 ...

Page 70: ... 3 10 ug checking 6 6 ations 8 1 Speedometer unit 3 4 Start switch 3 6 Starting off 5 2 Starting the engine 5 1 Steering checking 6 18 Storage 7 4 Storage compartment 3 11 T Tail brake light bulb replacing 6 22 Throttle cable free play checking 6 12 Throttle grip and cable checking and lubricating 6 16 Tires 6 12 Troubleshooting 6 23 Troubleshooting charts 6 24 Turn signal indicator light 3 3 Turn...

Page 71: ...1 2 3 4 5 6 7 8 9 INDEX ...

Page 72: ......

Page 73: ...1 2 3 4 5 6 7 8 9 ...

Page 74: ...MAHA MOTOR TAIWAN CO LTD PRINTED IN TAIWAN 2008 09 0 8 1 E ...

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