Yamaha FZS6V(C) Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-21

6

EAU22080

Adjusting the clutch lever free
play

The clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.
To increase the clutch lever free play,
turn the adjusting bolt in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).

NOTE:

If the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internal
clutch mechanism.

EAU36500

Adjusting the rear brake light
switch

The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, have a Yamaha dealer ad-
just the brake light switch.

1. Clutch lever free play adjusting bolt

2. Clutch lever free play

1. Rear brake light switch

2. Rear brake light switch adjusting nut

U5VX12E0.book Page 21 Monday, October 17, 2005 9:58 AM

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Summary of Contents for FZS6V(C)

Page 1: ...5VX 28199 12 FZS6V C OWNER S MANUAL LIT 11626 19 76...

Page 2: ...EAU10041 U5VX12E0 book Page 1 Monday October 17 2005 9 58 AM...

Page 3: ...cle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emiss...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERA...

Page 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications...

Page 6: ...on U S A 1st edition October 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N L...

Page 7: ...8 Checking the spark plugs 6 9 Canister for California only 6 10 Engine oil and oil filter cartridge 6 11 Coolant 6 13 Replacing the air filter element 6 15 Checking the throttle cable free play 6 16...

Page 8: ...AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brig...

Page 10: ...eld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Page 11: ...ution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo t...

Page 12: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sys...

Page 13: ...FORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 1 2 3 4 5 6 7 8 9 10 U5VX12E0 book Page 5 Monday October 17 200...

Page 14: ...ith alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446...

Page 15: ...SAFETY INFORMATION 1 7 1 California only 8 California only 9 10 California only 7 01 U5VX12E0 book Page 7 Monday October 17 2005 9 58 AM...

Page 16: ...30 3 Air filter element page 6 15 4 Shock absorber assembly spring preload adjusting ring page 3 11 5 Owner s tool kit page 6 1 6 Shift pedal page 3 7 7 Engine oil drain bolt page 6 11 8 Engine oil fi...

Page 17: ...e compartment page 3 11 3 Rear brake fluid reservoir page 6 22 4 Coolant reservoir cap page 6 13 5 Engine oil filler cap page 6 11 6 Front brake fluid reservoir page 6 22 7 Dipstick page 6 11 8 Brake...

Page 18: ...3 7 2 Left handlebar switches page 3 6 3 LCD tachometer page 3 3 4 Multi function display page 3 3 5 Right handlebar switches page 3 6 6 Brake lever page 3 7 7 Throttle grip page 6 16 8 Main switch st...

Page 19: ...U10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handleb...

Page 20: ...ion or deceleration but this is not a malfunction This model is also equipped with a self diagnosis device for the oil level detection circuit If the oil lev el detection circuit is defective the foll...

Page 21: ...erature has reached 60 C 140 F so this is not a malfunction CAUTION ECA10031 Do not operate the engine in the ta chometer red zone Red zone 14000 r min and above EAU33672 Multi function display WARNIN...

Page 22: ...ashing and the odometer display will automatically change to the fuel reserve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button swit...

Page 23: ...ates the temperature of the coolant When the key is turned to ON all of the dis play segments of the coolant tempera ture meter will appear one after the other and then disappear in order to test the...

Page 24: ...en cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting inst...

Page 25: ...r when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU26822 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pu...

Page 26: ...tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then c...

Page 27: ...ll as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knock...

Page 28: ...c converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU32980 Seat To remove the seat 1 Insert the...

Page 29: ...sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartment EAU36461 Adjusting the shock absorber assembly...

Page 30: ...o excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber EAU15301 Sidestand...

Page 31: ...the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission...

Page 32: ...the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliabl...

Page 33: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 34: ...t or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hy...

Page 35: ...17 6 20 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting...

Page 36: ...is in gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure describ...

Page 37: ...N ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly l...

Page 38: ...ome on EAU16740 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period...

Page 39: ...the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the eng...

Page 40: ...ONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES REL...

Page 41: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5VX1...

Page 42: ...eck condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcas...

Page 43: ...utch Check operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leak...

Page 44: ...is fasteners Check all chassis fitting and fas teners Correct if necessary 13 Brake and clutch le ver pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Brake and shift ped al...

Page 45: ...cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change 22 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 2...

Page 46: ...ually wet or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as r...

Page 47: ...a panel needs to be removed and installed EAU32863 Panels A and B To remove one of the panels Remove the bolts and the quick fasten er screw and then pull the panel off as shown To install the panel P...

Page 48: ...e periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark pl...

Page 49: ...ignition coil coupler may get damaged The spark plug cap may be difficult to remove because the rubber seal on the end of the cap fits tightly To remove the spark plug cap simply twist it back and for...

Page 50: ...dipstick and wipe it clean insert it back into the hole without screwing it in and then remove it again to check the oil level NOTE The engine oil should be between the minimum and maximum level marks...

Page 51: ...il filter wrench and then tighten it to the specified torque with a torque wrench 7 Install the engine oil drain bolt and then tighten it to the specified torque NOTE Check the washer for damage and r...

Page 52: ...check the vehicle 10 Turn the engine off and then check the oil level and correct it if necessary EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must b...

Page 53: ...d instead of coolant replace it with cool ant as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion If wate...

Page 54: ...vals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas 1 Remove the seat See page 3 10 2 Rem...

Page 55: ...ose fuel tank breather hose fuel tank overflow hose are not damaged that they are properly connected and routed and that they are not pinched If any hose is damaged have a Yamaha dealer replace the ho...

Page 56: ...the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING...

Page 57: ...otorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire...

Page 58: ...Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new ti...

Page 59: ...to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or re...

Page 60: ...If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism EAU36500 Adjusting the rear brak...

Page 61: ...as worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measu...

Page 62: ...oor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake...

Page 63: ...nut at each end of the swingarm in direction a To loos en the drive chain turn the adjust ing nut at each end of the swingarm in direction b and then push the rear wheel forward NOTE Using the alignm...

Page 64: ...riding in the rain 1 Clean the drive chain with kero sene and a small soft brush CAUTION ECA11120 To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washer...

Page 65: ...ith cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be c...

Page 66: ...ver The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose...

Page 67: ...1 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition...

Page 68: ...must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Secu...

Page 69: ...eep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains s...

Page 70: ...e battery leads are properly con nected to the battery terminals CAUTION ECA10630 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed typ...

Page 71: ...trical system EAU23740 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Disconnect the headlight coupler and the...

Page 72: ...from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a...

Page 73: ...it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 Install the seat EAU24202 Replacing a turn signal light bulb 1 Remove the turn signal light lens by...

Page 74: ...se plate light unit by installing the screws EAU24360 Front wheel EAU33681 To remove the front wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the mot...

Page 75: ...there is enough space between the brake pads before install ing the brake calipers onto the brake discs 4 Install the brake hose holder and reflector on each side by installing the bolts 5 Take the m...

Page 76: ...ut on each side of the swingarm 5 Push the wheel forward and then remove the drive chain from the rear sprocket NOTE The drive chain does not need to be disassembled in order to remove and install the...

Page 77: ...en the axle nut to the speci fied torque EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any pro...

Page 78: ...pression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the s...

Page 79: ...issing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is...

Page 80: ...irt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper c...

Page 81: ...hrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from r...

Page 82: ...re storing your motorcycle for sev eral months 1 Follow all the instructions in the Care section of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank f...

Page 83: ...month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 7 Remove the battery and fully charge it St...

Page 84: ...placement 2 80 L 2 96 US qt 2 46 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 27 L 0 29 US qt 0 24 Imp qt Radiator capacity including all routes 2 00 L 2 11 US qt 1...

Page 85: ...ear 250 kPa 36 psi 2 50 kgf cm Loading condition FZS6V 90 190 kg 198 419 lb FZS6VC 90 189 kg 198 417 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 225 kPa...

Page 86: ...gnal position light 12 V 21 W 5 0 W 2 Rear turn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting EL backlight LCD Neutral indicator light LED High beam indicator light LED Oi...

Page 87: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Page 88: ...bel is affixed to the frame under the seat See page 3 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Mod...

Page 89: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer...

Page 90: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 91: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 400...

Page 92: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5VX12E0 book Page 6 Monday October 17...

Page 93: ...CONSUMER INFORMATION 9 7 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5VX12E0 book Page 7 Monday October 17 2005 9 58 AM...

Page 94: ...CONSUMER INFORMATION 9 8 9 U5VX12E0 book Page 8 Monday October 17 2005 9 58 AM...

Page 95: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Page 96: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 97: ...3 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 LCD tachometer 3 3 License plate light bulb replacing 6 35 M Main switch steering lock 3 1 Maintenance and l...

Page 98: ...V Valve clearance 6 17 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 30 Wheel front 6 35 Wheel rear 6 37 Wheels 6 20 U5VX12E0 book Page 2 Mo...

Page 99: ...U5VX12E0 book Page 3 Monday October 17 2005 9 58 AM...

Page 100: ...PRINTED IN JAPAN 2005 11 3 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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