Yamaha FZS1000T Owner'S Manual Download

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-34

3. Remove the brake hose holder

and reflector on each side by re-
moving the bolts.

4. Remove the brake caliper on each

side by removing the bolts.

CAUTION:

ECA11050

Do not apply the brake after the
brake calipers have been removed,
otherwise the brake pads will be
forced shut.

5. Pull the wheel axle out, and then

remove the wheel.

EAU33770

To install the front wheel

1. Lift the wheel up between the fork

legs.

2. Insert the wheel axle.
3. Install the brake calipers by install-

ing the bolts.

NOTE:

Make sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.

4. Install the brake hose holders and

reflectors by installing the bolts.

5. Take the motorcycle off the center-

stand so that the front wheel is on
the ground.

6. Tighten the wheel axle, the front

wheel axle pinch bolt and the
brake caliper bolts to the specified
torques.

7. Push down hard on the handlebar

several times to check for proper
fork operation.

1. Reflector
2. Brake hose holder

3. Brake caliper bolt

4. Brake caliper

Tightening torques:

Wheel axle:

72 Nm (7.2 m·kgf, 52 ft·lbf)

Front wheel axle pinch bolt:

19 Nm (1.9 m·kgf, 14 ft·lbf)

Brake caliper bolt:

40 Nm (4.0 m·kgf, 29 ft·lbf)

U1C221E0.book Page 34 Thursday, September 9, 2004 4:06 PM

ProCarManuals.com

Summary of Contents for FZS1000T

Page 1: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2004 09 0 3 1 CR E 1C2 28199 21 FZS1000T OWNER S MANUAL ProCarManuals com ...

Page 2: ...U1C221E0 book Page 2 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 3: ...ll advantages of your FZS1000 The owner s manual does not only instruct you in how to operate inspect and maintain your motorcycle but also in how to safeguard yourself and others from trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yam...

Page 4: ...cycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a bystander or...

Page 5: ... Yamaha Motor Co Ltd 1st edition September 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U1C221E0 book Page 2 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 6: ...IR 6 1 Owner s tool kit 6 1 Periodic maintenance and lubrication chart 6 2 Removing and installing panels 6 6 Checking the spark plugs 6 7 Engine oil and oil filter cartridge 6 8 Coolant 6 11 Cleaning the air filter element 6 14 Adjusting the carburetors 6 16 Adjusting the engine idling speed 6 16 Checking the throttle cable free play 6 17 Valve clearance 6 17 Tires 6 17 Cast wheels 6 20 Adjusting...

Page 7: ...ignal light bulb 6 33 Front wheel 6 33 Rear wheel 6 35 Troubleshooting 6 36 Troubleshooting charts 6 37 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Motorcycle noise regulation for Australia 9 2 U1C221E0 book Page 2 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 8: ...en caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other motorists can...

Page 9: ...gles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exhaust syst...

Page 10: ...e caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit ...

Page 11: ...n Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not p...

Page 12: ...this vehicle read the owner s manual Prima di usare il veicolo leggete il manuale di istruzioni Lire le manuel du propriétaire avant d utiliser ce véhicule Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren Antes de conducir este vehículo lea el Manual del Propietario 5PA 21568 00 3 U1C221E0 book Page 5 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 13: ...5 Main fuse page 6 30 6 Fuse box page 6 30 7 Storage compartment page 3 11 8 Grab bar 9 Seat lock helmet holder page 3 10 page 3 10 10 Shock absorber assembly compression damping force adjusting screw page 3 13 11 Shock absorber assembly spring preload adjusting ring page 3 13 12 Shock absorber assembly rebound damping force adjusting knob page 3 13 13 Shift pedal page 3 7 U1C221E0 book Page 1 Thu...

Page 14: ...ge 6 22 3 Battery page 6 29 4 Front brake fluid reservoir page 6 22 5 Radiator cap page 6 11 6 Engine oil filter cartridge page 6 8 7 Engine oil level check window page 6 8 8 Brake pedal page 3 7 9 Coolant reservoir page 6 11 U1C221E0 book Page 2 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 15: ... 3 5 3 Starter choke lever page 3 9 4 Speedometer unit page 3 3 5 Main switch steering lock page 3 1 6 Tachometer unit page 3 4 7 Fuel gauge page 3 5 8 Right handlebar switches page 3 5 9 Brake lever page 3 7 10 Throttle grip page 6 17 U1C221E0 book Page 3 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 16: ...is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it WARNING EWA10060 Never turn the key to OFF or LOCK while the vehicle is ...

Page 17: ...tion but this is not a mal function EAU11350 Fuel level warning light This warning light comes on when the fuel level drops below approximately 4 1 L 1 08 US gal 0 90 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check th...

Page 18: ...th the fuel gauge to estimate the distance that can be traveled on a full tank of fuel This in formation will enable you to plan future fuel stops To set a mode Push the SELECT button to change between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO TRIP 1 TRIP 2 ODO To reset a meter To reset either tripmeter 1 or 2 to 0 0 select either by pushing the SEL...

Page 19: ...ter setting the clock be sure to push the SELECT button before turning the key to OFF otherwise the clock will not be set EAU12101 Self diagnosis devices This model is equipped with a self diag nosis device for the following electrical circuits throttle position sensor speed sensor EXUP system overturn switch If any of those circuits are defective the tachometer will repeatedly display the followi...

Page 20: ...l gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches E approximately 4 1 L 1 08 US gal 0 90 Imp gal of fuel remain in the fuel tank If this occurs refuel as soon as possible NOTE Do not allow the fuel tank to empty itself completely EAU12343 Handlebar switches Left Right 1 Fuel gauge 1 Pass switch PASS 2 Dimmer s...

Page 21: ...rting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disenga...

Page 22: ... a po sition adjusting dial To adjust the dis tance between the brake lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the brake lever EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press ...

Page 23: ... The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11090 Make sure that the fuel tank cap is properly closed before riding EAU13210 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown WARNING EWA10880 Do not overfill the fue...

Page 24: ...number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13590 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in dir...

Page 25: ...lace 3 Remove the key NOTE Make sure that the seat is properly se cured before riding EAU14290 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder turn the key to the original position and then re move it WARNING EWA10160 Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of ...

Page 26: ...cle be careful not to let any water enter the storage compartment EAU14751 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts rebound damp ing force adjusting screws and com pression damping force adjusting screws WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Spring preload To increase the sprin...

Page 27: ...rew on each fork leg in direction a To de crease the compression damping force and thereby soften the compression damping turn the adjusting screw on each fork leg in direction b 1 Current setting 2 Front fork cap bolt Spring preload setting Minimum soft 5 Standard 2 Maximum hard 1 Adjusting bolt fully turned in direction b 1 Rebound damping force adjusting screw Rebound damping setting Minimum so...

Page 28: ...ith a spring preload adjust ing ring a rebound damping force ad justing knob and a compression damping force adjusting screw CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting ring in direction a To de crease the spring preload and thereby soften the ...

Page 29: ...ment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary WARNING EWA10220 This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or perso...

Page 30: ...ce of or dam age to the engine If the EXUP system cannot be heard when the main switch is turned on have a Yamaha deal er check it EAU15300 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certa...

Page 31: ...h lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA10260 The vehicle must be placed on the center...

Page 32: ...ne has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not b...

Page 33: ...refore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not working prop...

Page 34: ...y have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 21 6 22 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If neces...

Page 35: ...rake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 26 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 26 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if...

Page 36: ...e sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 16 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to CAUTION ECA11430 The oil level warning light coolant temperature warning light and fuel level warning light should come on...

Page 37: ...arn ing light does not come on for a few seconds then go off or if it does not go off after starting with sufficient coolant have a Yamaha dealer check the elec trical circuit If the fuel level warning light re mains on after starting stop the engine and then check the fuel level If necessary refuel as soon as possible and then check the warning light again If when the key is turned to ON the warn...

Page 38: ...e shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it CAUTION ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Alwa...

Page 39: ...terial carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17091 0 1000 km 0 600 mi Avoid prolonged operation above 5800 r...

Page 40: ...rom the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn U1C221E0 book Page 5 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 41: ...inte nance work have a Yamaha dealer do it for you EAU17520 Owner s tool kit The owner s tool kit is located inside the storage compartment under the seat See page 3 10 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wre...

Page 42: ...NTENANCE JOB ODOMETER READING 1000 km ANNUAL CHECK 1 10 20 30 40 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust Every 40000 km 5 Air filter element Clean Replace 6 Clutch Check operation Adjust 7 Front brake Check operation fluid level and vehicle for fluid leakage Replace b...

Page 43: ...m and after washing the motorcycle or riding in the rain 15 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 20000 km 16 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 17 Sidestand centerstand Check operation Lubricate 18 Sidestand switch Check operation 19 Front fork Check operation and for oil leakag...

Page 44: ...ar brake switches Check operation 27 Moving parts and ca bles Lubricate 28 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 29 Air induction system Check the air cut off valve reed valve and hose for dam age Replace the entire air induction system if necessary 30 Muffler and exhaust pipe Che...

Page 45: ...necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged chapter6 Page 5 Thursday September 16 2004 2 11 PM ProCarManuals com ...

Page 46: ...ection each time a panel needs to be removed and installed EAU19292 Panels A and C To remove one of the panels Remove the screw and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screw 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 Panel A 2 Screw 1 Panel C 2 Screw U1C221E0 book Page 6 Thursday September 9 2004 4 06 PM ProCarManuals c...

Page 47: ... plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark...

Page 48: ...Install the spark plug cap EAU19890 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned str...

Page 49: ...il filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 4 6 if the oil filter car tridge is not being replaced When draining the engine oil use a funnel or similar device to keep the oil away from the exhaust pipe 4 Remove the oil filter cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of engine oil to the O ...

Page 50: ... speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 1 O ring 1 Torque wrench Tightening torqu...

Page 51: ...he vehicle on the center stand NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant reservoir NOTE The coolant should be between the minimum and maximum level marks 3...

Page 52: ...ver attempt to remove the radiator cap when the engine is hot NOTE The radiator fan is automatically switched on or off according to the coolant temperature in the radia tor If the engine overheats see page 6 37 for further instructions EAU20431 To change the coolant 1 Place the vehicle on the center stand and let the engine cool if necessary 2 Remove panels A and B See page 6 6 3 Place a containe...

Page 53: ...tall the radiator cap start the engine let it idle for several min utes and then turn it off 10 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap 11 Check the coolant level in the res ervoir If necessary remove the coolant reservoir cap add coolant to the maximum level m...

Page 54: ...ect the fuel hoses WARNING EWA10410 Make sure that the fuel tank is well supported Do not tilt or pull the fuel tank too much otherwise the fuel hoses may come loose which could cause fuel leakage 4 Remove panels A and C See page 6 6 5 Pull the rubber cover off its hold ers 6 Remove the air filter case cover by removing the screws 7 Pull the air filter element out 8 Lightly tap the air filter elem...

Page 55: ...er in the origi nal position 12 Install the panels 13 Install the fuel tank by installing the bolts WARNING EWA11290 Before installing the fuel tank make sure that the fuel hoses are not damaged If any fuel hose is damaged do not start the engine but have a Yamaha dealer replace the hose other wise fuel may leak Make sure that the fuel hoses are properly connected and routed and not pinched Be sur...

Page 56: ...mage to the engine EAU21320 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment NOTE The engine is warm when it quickly re sponds to the throttle Check the engine idling speed and if necessary adjust it to sp...

Page 57: ... the periodic maintenance and lubrication chart EAU21780 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when the temper...

Page 58: ...ad depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10470 Have a Yamaha dealer replace excessively worn tires Besides being illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related p...

Page 59: ...ted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conse...

Page 60: ...ned tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU22080 Adjusting the clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically check the clutch le ver free play and if necessary adjust it as follows To increase the clutch lever free pl...

Page 61: ...g the front and rear brake pads Front brake Rear brake The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart Each brake pad is provided with a wear indicator groove which allows you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brak...

Page 62: ...ded quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may resu...

Page 63: ...hift the transmission into the neu tral position 3 Spin the rear wheel several times to locate the tightest portion of the drive chain 4 Measure the drive chain slack as shown 5 If the drive chain slack is incorrect adjust it as follows EAU22940 To adjust the drive chain slack 1 Loosen the axle nut and the lock nut on each side of the swingarm 2 To tighten the drive chain turn the adjusting bolt o...

Page 64: ...therwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows CAUTION ECA10581 The drive chain must be lubricated after washing the motorcycle and riding in the rain 1 Clean the drive chain with kero sene and a small soft brush CAUTION ECA11120 To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers ...

Page 65: ...ed or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride...

Page 66: ...ry EAU23210 Checking and lubricating the centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10740 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Recommended lubricant Lithium soap based...

Page 67: ...as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front b...

Page 68: ...ecked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer c...

Page 69: ...ct with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks fla...

Page 70: ...use permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU23622 Replacing the fuses The main fuse and the fuse box which contains the fuses for the individual cir cuits a...

Page 71: ... if re placing the right headlight bulb See page 6 6 2 Disconnect the headlight coupler and then remove the headlight bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po s...

Page 72: ... type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 5 Install the headlight bulb cover and then connect the coupler 6 Install the panel 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24160 Replacing a tail brake light bulb 1 Remove the seat See page 3 10 2 Remove the tail brake light bulb cover 3 Remove the socket ...

Page 73: ...3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw CAUTION ECA11190 Do not overtighten the screw other wise the lens may break EAU24360 Front wheel EAU33680 To remove the front wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger ...

Page 74: ...ere is enough space between the brake pads before install ing the brake calipers onto the brake discs 4 Install the brake hose holders and reflectors by installing the bolts 5 Take the motorcycle off the center stand so that the front wheel is on the ground 6 Tighten the wheel axle the front wheel axle pinch bolt and the brake caliper bolts to the specified torques 7 Push down hard on the handleba...

Page 75: ...0 Do not apply the brake after the brake caliper has been removed otherwise the brake pads will be forced shut 5 Loosen the locknut on each side of the swingarm 6 Turn the drive chain slack adjust ing bolts fully in direction a 7 Push the wheel forward and then remove the drive chain from the rear sprocket NOTE The drive chain does not need to be disassembled in order to remove and install the rea...

Page 76: ...nut to the specified torques EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems you...

Page 77: ...heck the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine t...

Page 78: ...und has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling ...

Page 79: ... leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic part...

Page 80: ...eaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 4 To prevent corrosion it is recom mended to a...

Page 81: ...For motorcycles equipped with a fuel cock that has an OFF posi tion Turn the fuel cock lever to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the ...

Page 82: ...ff the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more...

Page 83: ...h oil filter cartridge replacement 3 00 L 3 17 US qt 2 64 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 30 L 0 32 US qt 0 26 Imp qt Radiator capacity including all routes 2 40 L 2 54 US qt 2 11 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 21 0 L 5 55 US gal 4 62 Imp gal Fuel reserve amount 4 1 L 1...

Page 84: ...ion 90 189 kg 198 417 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single d...

Page 85: ...ight 12 V 21 0 W 2 Meter lighting 12 V 2 0 W 3 Neutral indicator light 14 V 1 4 W 1 High beam indicator light 14 V 1 4 W 1 Oil level warning light 14 V 1 4 W 1 Turn signal indicator light 14 V 1 4 W 2 Fuel level warning light 12 V 2 0 W 1 Coolant temperature warning light LED Fuses Main fuse 30 0 A Headlight fuse 20 0 A Signaling system fuse 20 0 A Ignition fuse 20 0 A Radiator fan fuse 10 0 A Bac...

Page 86: ... number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used...

Page 87: ...D Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such device or element...

Page 88: ...er 3 10 High beam indicator light 3 2 Horn switch 3 6 I Identification numbers 9 1 Ignition circuit cut off system 3 16 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 M Main switch steering lock 3 1 Model label 9 2 N Neutral indicator light 3 2 Noise regulation for Australia 9 2 O Oil level warning light 3 2 P Panels removing and installing 6 6 Parking 5 ...

Page 89: ...icator lights 3 2 Turn signal light bulb replacing 6 33 Turn signal switch 3 6 V Valve clearance 6 17 Vehicle identification number 9 1 W Wheel bearings checking 6 29 Wheel front 6 33 Wheel rear 6 35 Wheels 6 20 U1C221E0 book Page 2 Thursday September 9 2004 4 06 PM ProCarManuals com ...

Page 90: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ProCarManuals com ...

Page 91: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ProCarManuals com ...

Page 92: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2004 09 0 3 1 CR E 1C2 28199 21 FZS1000T OWNER S MANUAL ProCarManuals com ...

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Yamaha FZS1000T, Owner'S Manual

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