MAGNETO AND STARTER CLUTCH
1
2
NOTE:
3
1
2
• While holding the rotor magnet,
tighten the starter clutch "1".
• Mark the end
"A" of each screw
starter clutch.
3
2
1
3
1
2.
Check:
•
Freewheel clutch start
•
Starter clutch sprocket
Burrs / chips / roughness Replace
defective parts.
3.
Check:
•
Contact surfaces of the clutch
Boot Damage / pitting / wear
Replace the clutch gear
boot.
4.
Check:
•
Starter clutch operation
a.
Install the starter clutch gear "1"
in the starter clutch and hold the rotor
rotor magnet.
b.
By turning the starter clutch sprocket in
clockwise "A", the starter clutch
and the starter clutch gear must be
engage, otherwise the starter clutch
is defective and must be replaced.
c.
By turning the starter clutch gear
counter-clockwise "B", should turn freely,
otherwise the starter clutch is
faulty and must be replaced.
to
to
to
A
1
B
MOUNTING
MAGNETO
1. Install:
• woodruff key
• Rotor magnet rotor
• Washer
• magneto rotor nut
NOTE:
•
Clean the tapered crankshaft and the axis of
magnet rotor.
•
When installing the magneto rotor, make sure
that the woodruff key is properly
seated in the groove of the crankshaft.
STARTING CLUTCH ASSEMBLY
1. Install:
• Start Clutch
• starter clutch bolts "1"
New
Starter clutch bolts
14 Nm (1.4 m · kg, 10 ft · lb)
2.
Press:
•
Magneto rotor nut "1"
Magneto rotor nut
70 Nm (7.0 m · kg, 50 ft · lb)
T.
R.
T.
R.
5-29
