Yamaha FJR13AA Owner'S Manual Download Page 78 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-24

7

EAU22073

Clutch lever

Since this model is equipped with a hy-
draulic clutch, adjusting the clutch lever
free play is not needed. However, it is
necessary to check the clutch fluid level
and check the hydraulic system for
leakage before each ride. (See page
7-26.) If the clutch lever free play does
become excessive, and shifting be-
comes rough or clutch slippage occurs,
causing poor acceleration, there may
be air in the clutch system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the motorcycle.

EAU37913

Checking the brake lever free
play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

WARNING

EWA14211

A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the

braking performance, which may re-
sult in loss of control and an acci-
dent.

1. No brake lever free play

1

U1CY11E0.book Page 24 Wednesday, December 22, 2010 3:32 PM

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Summary of Contents for FJR13AA

Page 1: ...DIC183 1CY 28199 11 FJR13AA C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 24 62 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1CY11E0 book Page 1 Wednesday December 22 2010 3 32 PM ...

Page 3: ...ain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancies ...

Page 4: ... all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1CY11E0 book Page 1 Wed...

Page 5: ...or Corporation U S A 1st edition December 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 24 62 U1CY11E0 book Page 2 Wednesday December 22 2010 3 32 PM ...

Page 6: ...ystem 4 27 Auxiliary DC jack 4 29 FOR YOUR SAFETY PRE OPERATION CHECKS 5 1 OPERATION AND IMPORTANT RIDING POINTS 6 1 Starting the engine 6 1 Shifting 6 2 Engine break in 6 3 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing panels 7 9 Checking ...

Page 7: ... 7 35 Front turn signal light 7 35 Replacing a rear turn signal light bulb or a tail brake light bulb 7 35 Replacing the license plate light bulb 7 36 Troubleshooting 7 37 Troubleshooting charts 7 38 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise reg...

Page 8: ...y contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 5 6 7 8 9 10 U1CY11E0 book Page 1 Wednesday December 22 2010 3 32 PM ...

Page 9: ...RTANT LABELS 1 2 1 1 California only 2 California only 5 1 kg 2 lbs 4BR 24877 A0 LOAD LIMIT 4 3 kg 7 lbs 3TB 24877 A0 LOAD LIMIT 3 California only PRESS REGULATOR U1CY11E0 book Page 2 Wednesday December 22 2010 3 32 PM ...

Page 10: ...0 kgf cm2 42 psi 270 kPa 2 70 kgf cm2 39 psi 290 kPa 2 90 kgf cm2 42 psi 3P6 21668 00 NOTICE 8ET 2815K 00 Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 6 8 7 9 10 U1CY11E0 book Page 3 Wednesday December 22 2010 3 32 PM ...

Page 11: ...senger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when yo...

Page 12: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engin...

Page 13: ...venly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sur...

Page 14: ...nges If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing ...

Page 15: ... downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs i...

Page 16: ...at page 4 16 6 Passenger seat page 4 16 7 Final gear oil filler bolt page 7 16 8 Final gear oil drain bolt page 7 16 9 Shock absorber assembly spring preload adjusting lever page 4 25 10 Air filter element page 7 19 11 Shift pedal page 4 11 12 Engine oil filler cap page 7 13 13 Engine oil filter cartridge page 7 13 14 Engine oil level check window page 7 13 U1CY11E0 book Page 1 Wednesday December ...

Page 17: ...BS motor fuse page 7 33 5 Windshield page 4 9 6 Battery page 7 32 7 Main fuse page 7 33 8 Front fork compression damping force adjusting screw page 4 23 9 Brake pedal page 4 12 10 Shock absorber assembly rebound damping force adjusting knob page 4 25 11 Rear brake fluid reservoir page 7 26 U1CY11E0 book Page 2 Wednesday December 22 2010 3 32 PM ...

Page 18: ...achometer page 4 4 6 Speedometer page 4 3 7 Multi function display page 4 4 8 Front brake fluid reservoir page 7 26 9 Right handlebar switches page 4 9 10 Brake lever page 4 11 11 Throttle grip page 7 20 12 Main switch steering lock page 4 1 13 Headlight beam adjusting knob page 4 21 14 Grip warmer adjusting knob page 4 26 U1CY11E0 book Page 3 Wednesday December 22 2010 3 32 PM ...

Page 19: ...s started and stay on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10691 LOCK The steering is locked and all electrical systems are of...

Page 20: ...e headlight is switched on EAU11123 Oil level warning light This warning light comes on if the en gine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dea...

Page 21: ...lashes while riding the ABS may not work cor rectly If this occurs have a Yamaha dealer check the system as soon as possible See page 4 12 WARNING EWA10081 If the ABS warning light comes on or flashes while riding the brake sys tem reverts to conventional braking Therefore be careful not to cause the wheels to lock during emergen cy braking If the warning light comes on or flashes while riding hav...

Page 22: ...accident The multi function display is equipped with the following an odometer two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock a fuel meter a coolant temperature meter a transmission gear display an ambient temperature display a fuel consumption display instan taneous and average...

Page 23: ...ng Trip 1 Trip 2 or Trip F the display flashes for five seconds To reset a tripmeter select it by push ing the select button and then push the select button for at least one second while the display is flashing If you do not reset the fuel reserve tripmeter manually it will reset itself automatical ly and the display will return to the prior mode after refueling and traveling 5 km 3 mi Clock To se...

Page 24: ...lectrical circuit Coolant temperature meter The coolant temperature meter indi cates the temperature of the coolant The coolant temperature varies with changes in the weather and engine load If the top segment flashes stop the vehicle then stop the engine and let the engine cool See page 7 39 When the key is turned to ON all dis play segments come on once in order to test the electrical circuit NO...

Page 25: ...w 16 F a lower temperature than 16 F will not be displayed If the ambient temperature climbs above 122 F a higher tempera ture than 122 F will not be dis played The accuracy of the temperature reading may be affected when riding slowly approximately under 20 km h 12 5 mi h or when stopped at traffic signals railroad crossings etc Instantaneous fuel consumption mode This display shows the distance ...

Page 26: ... the vehicle has traveled 1 km 0 6 mi NOTICE ECA15473 If there is a malfunction will be continuously displayed Have a Yamaha dealer check the vehicle Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the multi function dis play will indicate ...

Page 27: ...er it has re turned to the center position EAU12493 Windshield position adjusting switch To move the windshield up push this switch in direction a To move the windshield down push the switch in di rection b TIP When the key is turned to OFF the windshield will automatically return to the lowest position EAU12500 Horn switch Press this switch to sound the horn 1 Windshield position adjusting switch...

Page 28: ...ghts are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12830 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the hand...

Page 29: ...ped on this motorcycle EAU26823 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure...

Page 30: ... a self diagno sis test for a few seconds each time the vehicle first starts off after the key was turned to ON During this test a clicking noise can be heard from under the seat and if the brake lever or brake pedal are even slightly applied a vibration can be felt at the lever and pedal but these do not indicate a mal function When the ABS is activated the brakes are operated in the usual way A ...

Page 31: ...e key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11091 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Fro...

Page 32: ...i orate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with...

Page 33: ...el tank breather over flow hose for cracks or damage and replace it if damaged Make sure that the end of the fuel tank breather overflow hose is not blocked and clean it if necessary EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehi...

Page 34: ...passenger seat and pull it forward To install the passenger seat 1 Insert the projections on the rear of the passenger seat into the seat holders as shown and then push the front of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the left as shown and the...

Page 35: ... tion See the Adjusting the rider seat height section EAU39632 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the rider s preference The rider seat height was adjusted to the lower position at delivery To change the rider seat height to the high position 1 Remove the rider seat See page 4 16 2 Remove the rider seat height posi tion adjuster by...

Page 36: ...e as shown 7 Install the passenger seat To change the rider seat height to the low position 1 Remove the rider seat See page 4 16 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the upper position 4 Install the rider seat height position adjuster so that the L mark is aligned with the match mark 1 Rider seat height position adjuster 1 Ri...

Page 37: ...e that the seats are properly secured before riding EAU40252 Storage compartments This vehicle is equipped with two stor age compartments Storage compartment A is located un der the rider seat See page 4 16 Storage compartment B is located un der the passenger seat See page 4 16 1 Rider seat height position adjuster 2 L mark 3 Match mark 1 Projection 2 Rider seat holder cover 3 Seat holder A for l...

Page 38: ...for storage compart ment B Do not exceed the maximum load of FJR13AA 212 kg 467 lb FJR13AAC 211 kg 465 lb for the vehicle EAU39480 Accessory box The accessory box is located beside the meter panel To open the accessory box 1 Insert the key into the main switch and then turn it to ON 2 Push the accessory box button and then open the accessory box lid 3 Turn the key to OFF to preserve the battery To...

Page 39: ...sed to raise or lower the height of the headlight beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carry ing more or less load than usual Obey local laws and regulations when adjust ing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b E...

Page 40: ...ull the cowling to the open posi tion and then install the quick fas tener screws To close a cowling 1 Remove the quick fastener screws 2 Push the cowling to the closed po sition and then install the quick fastener screws TIP Make sure that the cowling is properly installed before riding 1 Cowling 1 1 1 Quick fastener screw 1 Open position 1 Quick fastener screw 1 Closed position U1CY11E0 book Pag...

Page 41: ...usting bolts rebound damp ing force adjusting knobs and compres sion damping force adjusting screws NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften th...

Page 42: ...sm may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary Spring preload setting Minimum soft 6 Standard 4 Maximum hard 1 ...

Page 43: ...eby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting knob in di rection b TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of the damping force adjusting mechanism This adjustment range may not exactly match the spec ifications lis...

Page 44: ... to wear gloves when us ing the grip warmers If the ambient temperature is 20 C 68 F or higher do not set the grip warmer adjusting knob to the HI position If the handlebar grip or throttle grip becomes worn or damaged stop using the grip warmers and replace the grips This vehicle is equipped with grip warmers which can only be used when the engine is running Use the grip warmer adjusting knob lo ...

Page 45: ... system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44902 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing fun...

Page 46: ...utch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be wor...

Page 47: ...harge This vehicle is equipped with an auxilia ry DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is running To use the auxiliary DC jack 1 Open the accessory box lid See page 4 20 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accesso...

Page 48: ...uel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 14 4 15 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 13 Final gear oil Check vehicle for oil leakage 7 16 Coolant Check coolant level in rese...

Page 49: ...e play If necessary have Yamaha dealer adjust throttle grip free play and lubricate cable and grip housing 7 20 7 28 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 21 7 23 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting p...

Page 50: ...als and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 27 ITEM CHECKS PAGE U1CY11E0 book Page 3 Wednesday December 22 2010 3 32 PM ...

Page 51: ...atically if left idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine EAU40286 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The trans...

Page 52: ...o shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is runni...

Page 53: ...EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for...

Page 54: ...a Yamaha dealer check the vehi cle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak ...

Page 55: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers dru...

Page 56: ... owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1CY11E0 book Page 2 Wednesday December 22...

Page 57: ...nths 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather syst...

Page 58: ...on sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1CY11E0 book Page 4 Wednesday December 22 2010 3 32 PM ...

Page 59: ... leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check trea...

Page 60: ...one grease lightly 13 Brake pedal pivot shaft Apply lithium soap based grease lightly 14 Clutch lever pivot shaft Apply silicone grease lightly 15 Shift pedal pivot shaft Apply lithium soap based grease lightly 16 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly 17 Sidestand switch Check operation and replace if necessary No ITEM ROUTINE INITIAL ODOMETER REA...

Page 61: ...y Change with ethylene glycol anti freeze coolant every 24 months Change 24 Final gear oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 25 Front and rear brake switches Check operation 26 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS...

Page 62: ... the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or damaged 27 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 28 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER R...

Page 63: ...EAU39550 Panel A To remove the panel Remove the bolts and the quick fasten er and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick fastener EAU47051 Panels B and C To remove a panel 1 Remove the seats See page 4 16 2 Remove the bolts and the quick fastener screws 1 Panel A 1 Panel B 1 Panel C 1 Panel A 2 Bolt 3 Quick fas...

Page 64: ...l the front of the panel downward and then slide the pan el forward to release it in the rear as shown 1 Panel B 2 Bolt 3 Quick fastener screw 1 Panel C 2 Bolt 3 Quick fastener screw 1 Panel B 1 Panel B 1 1 1 Panel B 1 Panel C 1 1 U1CY11E0 book Page 10 Wednesday December 22 2010 3 32 PM ...

Page 65: ...ng as shown and then insert the top edge of the panel into the fuel tank side cover 2 Push the bottom of the panel in as shown 1 Panel C 1 Panel C 1 1 1 Panel B 2 Rear cowling 1 Panel B 2 Fuel tank side cover 1 2 1 2 1 Panel B 1 Panel C 2 Rear cowling 1 1 2 U1CY11E0 book Page 11 Wednesday December 22 2010 3 32 PM ...

Page 66: ...idden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before inst...

Page 67: ...locked and if necessary clean it EAU19886 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a ...

Page 68: ...4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil lev...

Page 69: ...fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil ...

Page 70: ...ate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on the center stand TIP Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear...

Page 71: ...addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU40154 To check the coolant level 1 Place the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the ...

Page 72: ...ith cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10472 EAU33031 Changing the coolant The coolant must be changed at the in tervals specified in the p...

Page 73: ...er element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 6 Insert the air filter element into the air filter case NOTICE Make sure that the air filter element is prop erly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the p...

Page 74: ...have it corrected by a Yamaha dealer EAU21384 Checking the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it 1 Fuel tank breather overflow hose Engine idling speed 1000 1100 r min 1 Throttle grip free play U1CY11E0 book Pa...

Page 75: ... The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an a...

Page 76: ...y professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This motorcycle is equipped with tube less tires tire air valves and cast wheels WARNING EWA10481 The front and rear tires should be of the same make and de sign otherwise the handling character...

Page 77: ...h speed run Always adjust the tire air pres sure according to the operating conditions EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not...

Page 78: ...n the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the h...

Page 79: ...ets of brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check a brake pad for wear check its wear indicator groove If a brake pad has worn to the point that the wear indi cator groove has almost disappeared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Ch...

Page 80: ...rake or clutch fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per formance The brake or clutch fluid reservoir diaphragm will lose its shape from t...

Page 81: ...tch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake and clutch hoses Replace every four years EAU23095 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles an...

Page 82: ...alled Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44272 Checking and lubricating the brake and shift pedals Brake pedal Shift pedal The operation of the brake and shift pedals s...

Page 83: ...estand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10741 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting ...

Page 84: ...tion chart EAU23251 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease U1CY11E0 book Page 30 Wednesday December 22 ...

Page 85: ...everal times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45511 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance...

Page 86: ... sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries ...

Page 87: ...ting the positive lead ECA16302 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads...

Page 88: ...mmediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 Right radiator fan fuse 3 Left radiator fan fuse 4 Hazard fuse 5 Backup fuse for clock 6 ABS solenoid fuse 7 Fuel injection system fuse 8 Headlight fuse 9 Signaling system fuse 10 ABS control unit fuse 11 Ignition fuse 12 Auxiliary DC jack fuse 13 Spare fuse Specified fuses Main fuse 50 0 A Headlight fuse 25 0 A S...

Page 89: ...it or replace the bulb EAU27004 Replacing a rear turn signal light bulb or a tail brake light bulb 1 Remove the passenger seat See page 4 16 2 Remove the turn signal light bulb socket together with the bulb or the tail brake light bulb socket to gether with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pushing it in and turning it counter clockwise 4 Insert a new bulb into...

Page 90: ...2 Remove the license plate light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws 1 Screw 2 License plate light unit 1 License plate light bulb 2 License plate light bulb socket 1 2 U1CY11...

Page 91: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and ma...

Page 92: ... check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns ove...

Page 93: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leaka...

Page 94: ...e muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt...

Page 95: ...rt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winte...

Page 96: ...to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26243 Stora...

Page 97: ...engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn t...

Page 98: ...artridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unle...

Page 99: ...cold tires Loading condition 0 90 kg 0 198 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition FJR13AA 90 212 kg 198 467 lb FJR13AAC 90 211 kg 198 465 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear w...

Page 100: ... V 21 W 5 0 W 2 Rear turn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A 2 ...

Page 101: ...tification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and ma...

Page 102: ...ordering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 Vehicle Emission Control Information label 1 U1CY11E0 book Page 2 Wednes...

Page 103: ...d if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seventh...

Page 104: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exh...

Page 105: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or ...

Page 106: ...TION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1CY11E0 book Page 6 Wednesday December 22 2010 3 32 PM ...

Page 107: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha mo...

Page 108: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warra...

Page 109: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ph...

Page 110: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1CY11E0 book Page 10 Wednesday December 22 2010 3 32 PM ...

Page 111: ... 4 13 Fuses replacing 7 33 G Grip warmer adjusting knob 4 26 H Handlebar position adjusting 4 21 Handlebar switches 4 9 Hazard switch 4 10 Headlight beams adjusting 4 21 Headlight bulb 7 35 High beam indicator light 4 2 Horn switch 4 9 I Identification numbers 10 1 Ignition circuit cut off system 4 27 Indicator lights and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 Li...

Page 112: ...eshooting charts 7 38 Turn signal indicator lights 4 2 Turn signal light or tail brake light bulb replacing 7 35 Turn signal switch 4 9 V Valve clearance 7 21 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 32 Wheels 7 23 Windshield position adjusting switch 4 9 U1CY11E0 book Page 2 Wednesda...

Page 113: ...U1CY11E0 book Page 3 Wednesday December 22 2010 3 32 PM ...

Page 114: ...PRINTED IN JAPAN 2011 01 0 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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