Yamaha FJR1300AE 2020 Owner'S Manual Download | Manualshive

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Perio

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ic maintenance an

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a

d

justment

7-25

7

EAU36505

Brake li

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ht switches

The brake light should come on just
before braking takes effect. The brake
light is activated by switches connect-
ed to the brake lever and brake pedal.
Since the brake light switches are
components of the anti-lock brake sys-
tem, they should only be serviced by a
Yamaha dealer.

EAU22393

Checkin

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the front an

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rear

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The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.

EAU43432

Front

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rake pa

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s

The front brake calipers are equipped
with two sets of brake pads.
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check a brake pad for wear, check
its wear indicator groove. If a brake
pad has worn to the point that the wear
indicator groove has almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.

1. Brake pad wear indicator groove

1

1

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Summary of Contents for FJR1300AE 2020

Page 1: ...DIC183 FJR1300 AEL FJR1300AE OWNER S MANUAL B96 28199 24 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle ...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB9623E0 book Page 1 Tuesday September 11 2018 2 09 PM ...

Page 3: ...ury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most curr...

Page 4: ...A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer FJR1300 AEL OWNER S MANUAL 2020 by Yamaha Motor Co Ltd 1st edition September 2019 All rights reserved Any reprinting or ...

Page 5: ...stand 4 45 Ignition circuit cut off system 4 45 Cornering lights 4 47 For your safety pre operation checks 5 1 Operation and important riding points 6 1 Starting the engine 6 2 Shifting 6 3 Tips for reducing fuel consumption 6 4 Engine break in 6 5 Parking 6 6 Periodic maintenance and adjustment 7 1 Tool kit 7 2 Periodic maintenance charts 7 3 Periodic maintenance chart for the emission control sy...

Page 6: ...the front fork 7 31 Checking the steering 7 31 Checking the wheel bearings 7 32 Battery 7 32 Replacing the fuses 7 34 Vehicle lights 7 35 Troubleshooting 7 36 Troubleshooting charts 7 37 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 2 Vehicle data recording 10 3 Motorcycl...

Page 7: ...e They contain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 3 4 1 5 UB9623E0 book Page 1 Tuesday September 11 2018 2 09 PM ...

Page 8: ...CINGSYSTEM YAMAHA IDENTIFICATION 1MC 1 1MC 2 B88 2118G 00 B88 2811P 00 E13 39R 00 9699 41R 04 9607 53R 01 0729 78R 03 5096 1MD 22259 00 WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A1 1 2 5 3 4 UB9623E0 book Page 2 Tuesday September 11 2018 2 09 PM ...

Page 9: ... Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize...

Page 10: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not s...

Page 11: ... of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessor...

Page 12: ...vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your m...

Page 13: ... Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that are ...

Page 14: ...4 Final gear oil filler bolt page 7 15 5 Final gear oil drain bolt page 7 15 6 Air filter element page 7 18 7 Shift pedal page 4 24 8 Engine oil filler cap page 7 11 9 Engine oil filter cartridge page 7 11 10 Engine oil level check window page 7 11 11 Engine oil drain bolt page 7 11 UB9623E0 book Page 1 Tuesday September 11 2018 2 09 PM ...

Page 15: ...ment page 4 34 2 Fuel tank cap page 4 28 3 Electronically adjustable suspension system page 4 39 4 Windshield page 4 11 5 Fuses page 7 34 6 Battery page 7 32 7 Brake pedal page 4 25 8 Rear brake fluid reservoir page 7 26 UB9623E0 book Page 2 Tuesday September 11 2018 2 09 PM ...

Page 16: ...ge 4 22 4 Clutch fluid reservoir page 7 26 5 Multi function meter unit page 4 9 6 Main switch steering lock page 4 2 7 Front brake fluid reservoir page 7 26 8 Right handlebar switches page 4 22 9 Brake lever page 4 24 10 Throttle grip page 7 20 11 Grip warmer page 4 11 12 Headlight beam adjusting knob page 4 36 UB9623E0 book Page 3 Tuesday September 11 2018 2 09 PM ...

Page 17: ...Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can still be used to star...

Page 18: ... leave the key in the on position without the engine running The headlight comes on automat ically when the engine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10696 LOCK The steer...

Page 19: ...al lights are flashing EAU11061 Neutral indicator light This indicator light comes on when the transmission is in the neutral position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on 1 Push 2 Turn 1 2 1 Immobilizer system indicator light 2 Left turn signal indicator light 3 Engine trouble warning light 4 Oil level warning light 5 ...

Page 20: ...this occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU69892 ABS warning light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the warning li...

Page 21: ... circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the indicator light does not come on initially when the key is turned to ON if the indicator light remains on or if the indicator light flashes in a pattern if a problem is detected in the immobilizer system the immobilizer system indica tor light will fla...

Page 22: ...tions or among winding slippery hilly rough or gravel roads When traveling uphill or down hill the cruise control system may not be able to maintain the set cruising speed To prevent accidentally activat ing the cruise control system turn it off when not in use Make sure that the cruise control sys tem indicator light is off Activating and setting the cruise control system 1 Push the cruise contro...

Page 23: ...the throttle grip the vehicle will decelerate to the previously set cruising speed Deactivating the cruise control sys tem Perform one of the following opera tions to cancel the set cruising speed The SET indicator light will go off Turn the throttle grip past the closed position in the deceleration direction Apply the front or rear brake Disengage the clutch Push the power switch to turn off the ...

Page 24: ...traveling with a set cruising speed if the start engine stop switch is set to the position the engine stalls or the sidestand is lowered then the indicator light will go off the SET indicator light will not flash If the cruise control system is automat ically deactivated please stop and confirm that your vehicle is in good op erating condition Before using the cruise control system again activate ...

Page 25: ...k a fuel meter an eco indicator a transmission gear display a drive mode display a function display an information display a setting mode display TIP Be sure to turn the key to ON be fore attempting to use select switch menu switch MENU RESET button or TCS button To switch the meter displays be tween kilometers and miles see page 4 15 Speedometer The speedometer shows the vehicle s traveling speed...

Page 26: ... as soon as possible When the key is turned to ON all dis play segments come on once in order to test the electrical circuit TIP If a problem is detected in the fuel me ter electrical circuit the fuel meter dis play segments will flash repeatedly Have a Yamaha dealer check the vehi cle Eco indicator This indicator comes on when the vehi cle is being operated in an environ mentally friendly fuel ef...

Page 27: ...p warmer adjusting function Information display selection function Windshield adjusting function Damping force adjusting function Preload adjusting function TIP The preload adjusting function will ap pear only when the vehicle is stopped with the engine running 1 Neutral indicator light 2 Transmission gear display 1 Drive mode display GEAR N 25 A TEMP C Lo C TEMP C 0 06 TIME TRIP 1 2 GEAR N A TEMP...

Page 28: ... and replace the grips Selecting the information display There are 3 information displays The selected information display can be switched by pushing the select switch The following items are shown in the information displays an odometer display tripmeter displays a fuel reserve tripmeter display an estimated traveling range dis play an elapsed time display an ambient temperature display a coolant...

Page 29: ...y 1 Display 2 Display 3 TRIP F To reset a tripmeter use the select switch to select the information display that contains the tripmeter you want to reset Push the RESET button briefly so that the tripmeter flashes and then push the RESET button again for 2 seconds while the tripmeter is flashing If you do not reset the fuel reserve trip meter manually it will reset automati cally after refueling a...

Page 30: ... display indi cates the temperature of the coolant The coolant temperature varies with changes in the weather and engine load If the message Hi flashes stop the vehicle then stop the engine and let the engine cool See page 7 38 TIP The selected information display can not be switched while the message Hi is flashing NOTICE ECA10022 Do not continue to operate the en gine if it is overheating Averag...

Page 31: ...eled on 1 0 L of fuel The L 100km display shows the amount of fuel necessary to travel 100 km The MPG display shows the dis tance that can be traveled on 1 0 Imp gal of fuel TIP If traveling at speeds under 10 km h 6 mi h _ _ _ will be displayed NOTICE ECA15474 If there is a malfunction will be continuously displayed Have a Yamaha dealer check the vehicle Adjusting the windshield position To move ...

Page 32: ... TIME 3 functions These time trips show the total elapsed time that the key has been in the ON position When the key is turned to OFF the time trips stop count ing but are not reset The maximum time that can be shown is 99 59 When the time trips reach 99 59 they automatically reset to 0 00 and continue counting This function allows you to switch the display units between kilometers and miles When ...

Page 33: ...ighlight Maintenance 2 Push the MENU switch and then push the RESET button to select the item to reset 3 While the selected item is flashing push the RESET button for at least 2 seconds 4 Push the MENU switch to return to the setting mode menu Checking and resetting TIME 2 and TIME 3 1 Use the select switch to highlight Time Trip Grip Warmer High 10 Middle 5 Low 1 Grip Warmer High 10 Middle 5 Low ...

Page 34: ...he select switch to select km or mile and then push the MENU switch TIP When km is selected L 100km or km L can be set as the fuel con sumption units To set the fuel con sumption units proceed as follows If mile was selected skip steps 5 and 6 5 Use the select switch to select km L or L 100km 6 Push the MENU switch use the select switch to select L 100km or km L and then push the MENU switch again...

Page 35: ...U switch 5 When you are finished changing the settings use the select switch to highlight and then push the MENU switch to return to the previous display 6 Use the select switch to highlight and then push the MENU switch to return to the setting mode menu Unit km or mile km km L or L 100km km L MENU Grip Warmer Maintenance Time Trip Unit Display Brightness Clock Display Display 1 Display 2 Display...

Page 36: ...the hours 4 Push the MENU switch and the minute digits start flashing 5 Use the select switch to set the minutes 6 Push the MENU switch to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the MENU switch 3 Use the select switch to highlight YES and then push the MENU switch MENU Grip Warmer Maintenance Time Trip Unit Display B...

Page 37: ...ode switch TIP Before using D mode make sure you understand its operation along with the operation of the drive mode switch Touring mode T The touring mode T is suitable for various riding conditions This mode allows the rider to enjoy smooth drivability from the low speed range to the high speed range Sports mode S This mode offers a sportier engine re sponse in the low to mid speed range compare...

Page 38: ...e engine with the starter set this switch to and then push the switch down towards See page 6 2 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12735 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneo...

Page 39: ...own on the drive mode display See page 4 11 The drive mode cannot be changed while the cruise control system is oper ating EAU12833 Clutch lever The clutch lever is located on the left side of the handlebar Pull the clutch lever to disengage the engine from the drivetrain Release the lever to engage the clutch and transmit power to the rear wheel TIP The lever should be pulled rapidly and released...

Page 40: ... To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip slightly pull the brake lever away from the throttle grip and rotate the adjusting dial Make sure the setting number on the adjust ing dial aligns with the match mark on the brake lever 1 Shift ...

Page 41: ...do not pump the brakes as this will re duce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the syste...

Page 42: ...ch as unpaved or wet roads If sensors detect that the rear wheel is starting to slip uncon trolled spinning the traction control system assists by reducing engine power until traction is restored TIP The TCS indicator light will flash to let you know that traction control has engaged Slight changes in engine and ex haust sound may also be notice able WARNING EWA15433 The traction control system is...

Page 43: ... control system is dis abled both the TCS indicator light and the engine trouble warning light will come on NOTICE ECA16801 Use only the specified tires See page 7 21 Using different sized tires will prevent the traction control system from controlling tire rotation accurately To reset the traction control system 1 Turn the vehicle off and wait a few seconds 2 Turn the vehicle on and start the eng...

Page 44: ...e sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sou...

Page 45: ...evere damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premium unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasoho...

Page 46: ...event a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a ...

Page 47: ...y Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the left as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make su...

Page 48: ...t the rid er s preference The rider seat height was adjusted to the lower position at delivery To change the rider seat height to the high position 1 Remove the rider seat See page 4 31 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 1 Low position 2 High position 1 Rider seat height position adjuster UB9623E0...

Page 49: ...hange the rider seat height to the low position 1 Remove the rider seat See page 4 31 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the upper position 4 Install the rider seat height posi tion adjuster so that the L mark is aligned with the match mark 1 Rider seat holder cover 1 Rider seat height position adjuster 2 H mark 3 Match mark...

Page 50: ...ts Storage compartment A is located un der the rider seat See page 4 31 Storage compartment B is located un der the passenger seat See page 4 31 NOTICE ECA23290 The IMU is not user serviceable and very sensitive so we advise against removing the protective cover plac ing any foreign materials near the IMU or handling the IMU directly Do not move or remount the IMU to a different location 1 Project...

Page 51: ...um load of 212 kg 467 lb for the ve hicle EAU39482 Accessory box The accessory box is located beside the meter panel To open the accessory box 1 Insert the key into the main switch and then turn it to ON 2 Push the accessory box button and then open the accessory box lid 3 Turn the key to OFF to preserve the battery To close the accessory box 1 Fold the accessory box lid down 2 Remove the key NOTI...

Page 52: ...It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carry ing more or less load than usual Obey local laws and regulations when ad justing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b 1 Headlight beam adjusting knob 1 1 b a b a UB9623E0 book...

Page 53: ...e opened 20 mm 0 79 in for added ventilation to suit the riding conditions To open a cowling vent 1 Remove the quick fastener 2 Slide the cowling vent panel for ward to unhook its projections from the lower slots and then pull the panel off 3 Insert the projections into the up per slots and then slide the panel backward 1 Handlebar 1 1 1 Closed position 2 Open position 1 Cowling vent panel 2 Lower...

Page 54: ...pull the panel off 3 Insert the projections into the low er slots and then slide the panel backward 4 Install the quick fastener TIP Make sure that the cowling vent panels are properly installed before riding 1 Projection 2 Upper slot 3 Quick fastener 1 Cowling vent panel 2 Upper slot 3 Quick fastener 1 3 2 3 1 2 1 Projection 2 Lower slot 3 Quick fastener 1 3 2 UB9623E0 book Page 38 Tuesday Septem...

Page 55: ... changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident Preload When riding with luggage or a passen ger use the preload adjusting function to adjust the suspension system to match the load There are 4 preload settings TIP The preload adjusting function will appear only when the engine is running Changing the preload s...

Page 56: ... Push the menu switch to switch the function display to the preload adjusting function 3 Use the select switch to select the desired preload setting pictogram Select the suitable setting from the following 4 pictograms ac cording to your load condition While the preload is being adjust ed the information display will show a group of dots moving in a circle Once the selected picto gram returns the ...

Page 57: ...preload is adjusted repeat edly the preload setting picto gram will flash 4 times and the preload cannot be adjusted Wait approximately 6 minutes for the preload adjusting function motor to cool down and then try adjust ing the preload again Damping force Within each preload setting there are 3 damping force settings HARD hard STD standard and SOFT soft When the preload setting is changed the damp...

Page 58: ...the damping force To adjust the damping force and damping force setting level 1 Turn the main switch on 2 Push the menu switch to switch the function display to the damp ing force adjusting function 3 Use the select switch to select HARD STD or SOFT 4 Push the menu switch 5 Use the select switch to select the desired level for the damping force setting 1 Damping force setting 2 Damping force setti...

Page 59: ...e shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as...

Page 60: ...e This vehicle is equipped with an auxil iary DC jack in the accessory box A 12 V accessory connected to the auxiliary DC jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Open the accessory box lid See page 4 35 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accesso...

Page 61: ...ct the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU63431 Ignition circuit cut off system This system prevents in gear engine...

Page 62: ...er the engine has stalled 11 Move the sidestand up 12 Pull the clutch lever 13 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swit...

Page 63: ...ing to the direction of the turn the cornering lights for that side come on The lights come on in sequence from the inside outward depending on the lean angle of the vehicle TIP When the vehicle is first powered on the cornering lights will perform a self check Each light should come on in sequence from the inside outward and then return inward 1 Cornering light 1 1 UB9623E0 book Page 47 Tuesday S...

Page 64: ...s cracks or damage and check hose connection 4 28 4 30 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Final gear oil Check vehicle for oil leakage 7 15 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 7 16 Front brake Check operation If soft ...

Page 65: ...dition and tread depth Check air pressure Correct if necessary 7 21 7 23 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 29 Brake and clutch le vers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 30 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 7 30 Chassis fastener...

Page 66: ...U73461 TIP This model is equipped with an inertial measurement unit IMU that will stop the engine in case of turnover In this case turn the main switch off and then back on before attempting to restart the engine Failing to do so will pre vent the engine from starting even though the engine will crank when the start switch is pushed an engine auto stop system The engine stops automatically if left...

Page 67: ...r if a warning or in dicator light remains on see page 4 3 for the corresponding warning and indicator light circuit check The ABS warning light should come on when the key is turned to ON and then go off after travel ing at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained above see page 4 3 for the warning light circuit ch...

Page 68: ...ccelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 After starting out close the throt tle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission...

Page 69: ...tion or the engine to over rev This could cause loss of control an accident and injury It could also cause engine or drive train dam age EAU16811 Tips for reducing fuel con sumption Fuel consumption depends largely on your riding style Consider the follow ing tips to reduce fuel consumption Shift up swiftly and avoid high en gine speeds during acceleration Do not rev the engine while shift ing dow...

Page 70: ...eration or any condition that might result in engine overheating must be avoided EAU17124 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10333 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min 1600 km 1000 mi and beyond The...

Page 71: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB9623E0 book Page 6 Tuesday September 11 2018 2 09 PM ...

Page 72: ...ntain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothi...

Page 73: ...y repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU85230 Tool kit The tool kit is in the location shown The information included in this manual and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and ...

Page 74: ...ck fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Check engine idle speed Check and adjust synchroniza tion 5 Exhaust system Check for leakage Tighten if necessary Replace gaskets if necessary 6 Evaporative emis sion control sys tem Check control system for d...

Page 75: ... brake pads if neces sary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 10 Wheel bearings Check bearing for looseness or damage 11 Swingarm pivot bearings Check operation and for exces siv...

Page 76: ... replace if necessary 20 Front fork Check operation and for oil leakage Replace if necessary 21 Shock absorber assembly Check operation and for oil leakage Replace if necessary 22 Rear suspension relay arm and con necting arm pivot ing points Check operation 23 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 24 Engine oil filter cartridge Replace 25 Coolin...

Page 77: ... the brake and clutch fluids Replace the brake and clutch hoses every four years and if cracked or damaged 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate 29 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip hous ing cable and grip warmer wire 30 Lights signals and switch...

Page 78: ...talled EAU54133 Panel A To remove the panel 1 Remove the bolts and the quick fasteners 2 Release the slot at the rear of the panel from the projection on the right side cowling 3 Release the slot at the front of the panel from the projection on the front cowling and then pull the panel off as shown 1 Panel A 1 Panel B 1 Panel C 1 1 1 1 Panel A 2 Bolt 3 Quick fastener 1 Slot 2 Projection 1 2 3 1 2 ...

Page 79: ...as shown TIP Make sure that the fuses are covered and located to the inside of the panel lip 2 Install the bolts and the quick fas teners Panels B and C To remove a panel 1 Remove the seats See page 4 31 2 Remove the bolts and the quick fastener screws 1 Slot 2 Projection 1 Slot 2 Projection 1 Slot 2 Projection 2 1 2 1 1 2 1 Fuse 1 Panel B 2 Quick fastener screw 3 Bolt 1 1 2 2 3 3 2 3 UB9623E0 boo...

Page 80: ...slide the panel forward to release it in the rear as shown To install a panel 1 Place the panel in the original po sition and then install the bolts and the quick fastener screws 2 Install the seats 1 Panel C 2 Quick fastener screw 3 Bolt 1 Panel B 1 2 2 2 3 3 1 1 Panel B 1 UB9623E0 book Page 9 Tuesday September 11 2018 2 09 PM ...

Page 81: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estimat...

Page 82: ...tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes for the oil level to settle for an accurate reading and then check the oil level through...

Page 83: ...3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to...

Page 84: ... clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 10 Check the O ring for damage and replace it if necessary 11 Install and tighten the engine oil filler cap 1 O ring 1 Torque wrench Tighte...

Page 85: ...alube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the i...

Page 86: ...ing 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and i...

Page 87: ...itors for alu minum engines and mix with distilled water at a 1 1 ratio EAU54164 To check the coolant level 1 Wait for the engine to cool The coolant level will vary with engine temperature 2 Place the vehicle on the center stand 3 Remove the left cowling vent pan el See page 4 37 4 Look at the coolant reservoir 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil drain bolt Tightening torque Fi...

Page 88: ...e If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 7 Install the panel EAU33032 Changing ...

Page 89: ...er element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 6 Insert the air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the pist...

Page 90: ...ew and the quick fastener screws 9 Install the panel EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer 1 Fuel tank overflow hose 1 Engine idling speed 1000 1100 r min UB9623E0 book Page 19 Tuesday September 11 2018 2 09 PM ...

Page 91: ...rance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventually engine damage To prevent this from occurring have your Yamaha dealer check and adjust the valve clearance at regular intervals TIP This service must be performed when the engine is cold 1 Throttle...

Page 92: ...e The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire h...

Page 93: ...d and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure ...

Page 94: ...armed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer rep...

Page 95: ...r bleed or replace the hydraulic clutch fluid EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the s...

Page 96: ... checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU43432 Front brake pads The front brake calipers are equipped with two sets of brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check a brake pad for wear check its wear indicator groove If...

Page 97: ...eplace the brake pads as a set EAU40272 Checking the brake and clutch fluid levels Before riding check that the brake and clutch fluids are above the minimum level marks Check the brake and clutch fluid levels with the tops of the reservoirs level Replenish the brake and clutch fluids if necessary Front brake Rear brake 1 Lining thickness 1 1 Minimum level mark 1 Minimum level mark 1 UB9623E0 book...

Page 98: ...may result in vapor lock and dirt may clog the ABS hy draulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately The brake or clutch fluid reservoir dia phragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the dia phragm to its original shape before in stalling it int...

Page 99: ...h hoses Replace every four years EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in int...

Page 100: ...lled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before ...

Page 101: ... the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of c...

Page 102: ...everal times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance...

Page 103: ...te or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush ...

Page 104: ...e battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main switch off then disconnect the negative lead before discon necting the positive lead ECA16304 2 If the battery will be stored for more than two months check it at least once a mont...

Page 105: ...rical system and possibly a fire EWA15132 1 Main fuse 2 Spare fuse 3 Cruise control fuse 4 Brake light fuse 5 Fuse box 6 Main fuse 2 5 1 3 4 2 5 2 6 1 ABS motor fuse 2 ABS solenoid fuse 3 Fuel injection system fuse 4 Backup fuse for clock and immobilizer sys tem 5 Electronic throttle valve fuse 6 Headlight fuse 7 Spare fuse 8 Suspension fuse 9 Signaling system fuse 10 Terminal fuse 1 for auxiliary...

Page 106: ...E ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 50 0 A Main fuse 2 30 0 A Terminal fuse 1 3 0 A Headlight fuse 7 5 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Radiator fan motor fuse 10 0 A 2 Backup fuse 7 5 A Hazard fuse 7 5 A Fuel injection system fuse 15 0 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 ...

Page 107: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and mak...

Page 108: ...ave a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check t...

Page 109: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage There is leakage T...

Page 110: ...le more frequently Be sure to wash the vehicle after riding in the rain or near the sea because salt is corro sive to metals TIP The roads of heavy snowfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the...

Page 111: ...1 Rinse off any degreaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying wa ter directly into the muffler instru ment panel air inlet or other inner areas such as underseat storage compartments 2 Wash the vehicle with a quality au tomotive type detergent mixed with cool water and a soft clean towel or sponge Use an old tooth brush or plastic bri...

Page 112: ...painted surfaces using a non abrasive wax or use a detail spray for motorcycles 8 When finished cleaning start the engine and let it idle for several minutes to help dry any remaining moisture 9 If the headlight lens has fogged up start the engine and turn on the headlight to help remove the moisture 10 Let the vehicle dry completely be fore storing or covering it NOTICE ECA26320 Do not apply wax ...

Page 113: ...l cock Turn the fuel cock lever to the off position 5 For vehicles with a carburetor To prevent fuel deposits from build ing up drain the fuel in the carbu retor float chamber into a clean container Retighten the drain bolt and pour the fuel back into the fuel tank 6 Use a quality engine fogging oil according to product instructions to protect internal engine compo nents from corrosion If engine f...

Page 114: ...moisture from entering it 10 Remove the battery and fully charge it or attach a maintenance charger to keep the battery opti mally charged NOTICE Confirm that the battery and its charger are compatible Do not charge a VRLA battery with a convention al charger ECA26330 TIP If the battery will be removed charge it once a month and store it in a temperate location between 0 30 C 32 90 F See page 7 32...

Page 115: ... quantity Oil change 3 80 L 4 02 US qt 3 34 Imp qt With oil filter removal 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 2 60 L 2 75 US qt 2 29 Imp qt Fuel Recommended fuel Regu...

Page 116: ...draulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light LED Rear turn signal light LED Auxiliary light LED License plate light LED UB962...

Page 117: ...tification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU26521 Model label ...

Page 118: ...ce provided This infor mation will be needed when ordering spare parts from a Yamaha dealer EAU69910 Diagnostic connector The diagnostic connector is located as shown 1 Diagnostic connector 1 UB9623E0 book Page 2 Tuesday September 11 2018 2 09 PM ...

Page 119: ...dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner EAU26571 Motorcycle noise regulation for Australia TAMPERING WITH NOISE C...

Page 120: ...nal gear oil 7 15 Front and rear brake pads checking 7 25 Front fork checking 7 31 Fuel 4 28 Fuel consumption tips for reducing 6 4 Fuel tank cap 4 28 Fuel tank overflow hose 4 30 Fuses replacing 7 34 H Handlebar position adjusting 4 37 Handlebar switches 4 22 Hazard switch 4 22 Headlight beams adjusting 4 36 High beam indicator light 4 3 Horn switch 4 22 I Identification numbers 10 1 Ignition cir...

Page 121: ...e grip free play checking 7 20 Tires 7 21 Tool kit 7 2 Traction control system 4 26 Traction control system indicator light 4 4 Troubleshooting 7 36 Troubleshooting charts 7 37 Turn signal indicator lights 4 3 Turn signal switch 4 22 V Valve clearance 7 20 Vehicle identification number 10 1 Vehicle lights 7 35 W Wheel bearings checking 7 32 Wheels 7 23 Y Yamalube 7 14 UB9623E0 book Page 2 Tuesday ...

Page 122: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM ...

Page 123: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM ...

Page 124: ...DIC183 PRINTED IN JAPAN 2019 12 0 3 1 CR E ...

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