CLUTCH
5-48
EAS25080
REMOVING THE CLUTCH
1. Remove:
• Clutch cover “1”
TIP
Loosen each bolt 1/4 of a turn at a time, in stag-
es and in a crisscross pattern. After all of the
bolts are fully loosened, remove them.
2. Remove:
• Rear balancer weight
Refer to “BALANCERS” on page 5-105.
3. Remove:
• Clutch spring bolt
TIP
Loosen the clutch spring bolts in stages and in a
crisscross pattern.
4. Straighten the lock washer tab.
5. Loosen:
• Clutch boss nut “1”
TIP
While holding the clutch boss “2” with the univer-
sal clutch holder “3”, loosen the clutch boss nut.
6. Remove:
• Clutch boss nut “1”
• Washer “2”
• Clutch boss assembly “3”
TIP
There is a built-in damper between the clutch
boss and the clutch plate. It is not necessary to
remove the wire circlip “4” and disassemble the
built-in damper unless there is serious clutch
chattering.
7. Remove:
• Spacer “1”
• Clutch housing
TIP
• Insert a cross-headed screwdriver into one of
the holes of the clutch housing and primary
driven gear, and then rotate the inner primary
driven gear until both primary drive gears are
aligned. The teeth of both primary driven gears
must be aligned for installation.
• Insert two 5 mm bolts “2” into the spacer and
then remove the spacer by pulling on the bolts.
Universal clutch holder
90890-04086
YM-91042
1
1
2
3
3
1
2
4
1
2
Summary of Contents for FJR 1300 AE 2014
Page 1: ...2014 SERVICE MANUAL FJR1300AE FJR1300AEE 2PD 28197 E0 ...
Page 6: ......
Page 8: ......
Page 104: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4 ...
Page 106: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 3 2 ...
Page 107: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Drive axle 3 Oil delivery pipe 1 ...
Page 108: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 6 5 4 3 2 1 ...
Page 110: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 1 2 3 4 5 6 7 8 9 ...
Page 112: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 4 5 3 2 1 9 8 6 7 ...
Page 116: ...COOLING SYSTEM DIAGRAMS 2 45 7 1 2 3 4 5 5 8 9 6 8 9 10 11 12 ...
Page 124: ...CABLE ROUTING 2 53 Horn and radiator left side view A B 1 1 2 3 4 5 5 6 C 7 7 8 ...
Page 132: ...CABLE ROUTING 2 61 Rear fender top view 7 D E 6 D 5 C 1 2 3 4 A B 8 3 F ...
Page 138: ...CABLE ROUTING 2 67 ...
Page 141: ......
Page 300: ...SHAFT DRIVE 4 123 ...
Page 378: ...MIDDLE GEAR 5 75 Middle driven pinion gear shim Thickness mm 0 10 0 15 0 20 0 30 0 40 0 50 ...
Page 414: ...BALANCERS 5 111 ...
Page 430: ...WATER PUMP 6 15 ...
Page 457: ...IGNITION SYSTEM 8 6 ...
Page 463: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 467: ...CHARGING SYSTEM 8 16 ...
Page 479: ...SIGNALING SYSTEM 8 28 ...
Page 539: ...FUEL INJECTION SYSTEM 8 88 ...
Page 557: ...CRUISE CONTROL SYSTEM 8 106 ...
Page 569: ...ACCESSORY BOX SYSTEM 8 118 ...
Page 579: ...IMMOBILIZER SYSTEM 8 128 ...
Page 583: ...ABS ANTI LOCK BRAKE SYSTEM 8 132 ...
Page 640: ...ELECTRICAL COMPONENTS 8 189 9 1 3 2 18 21 20 19 11 12 13 14 15 16 17 4 5 10 6 8 7 ...
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