Yamaha FAZER FZ1-S Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

6-14

6

If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.

[ECA10472]

5. Install the panel.

EAU33031

Changing the coolant

The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.

WARNING! Never attempt to remove
the radiator cap when the engine is
hot.

[EWA10381]

EAU40054

Replacing the air filter element

The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.

1. Remove the rider seat. (See page

3-19.)

2. Remove panels A and B. (See

page 6-8.)

3. Remove the fuel tank cowling

bolts, and then pull the fuel tank
cowling off.

4. Remove the fuel tank bolts.

1. Coolant reservoir cap

Coolant reservoir capacity (up to
the maximum level mark):

0.25 L (0.26 US qt, 0.22 Imp.qt)

1. Fuel tank cowling

2. Fuel tank cowling bolt

U1CAE1E0.book Page 14 Tuesday, September 13, 2011 5:02 PM

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Summary of Contents for FAZER FZ1-S

Page 1: ...DIC183 FZ1 S FZ1 SA OWNER S MANUAL Read this manual carefully before operating this vehicle 1CA 28199 EB English E ...

Page 2: ... Hereby declare that the product Type designation 5SL 00 is in compliance with following norm s or documents R TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC 1 2 3 4 Version up the norm of EN60950 to EN60950 1 To change company name version up of the following norm EN300 330 2 ...

Page 3: ...ury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur r...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Page 5: ...ANUAL 2011 by Yamaha Motor Co Ltd 1st edition August 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U1CAE1E0 book Page 2 Tuesday September 13 2011 5 02 PM ...

Page 6: ... 5 3 Engine break in 5 3 Parking 5 4 PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 9 Engine oil and oil filter cartridge 6 10 Coolant 6 13 Replacing the air filter element 6 14 Adjusting the engine idling speed 6 1...

Page 7: ... light bulb 6 36 Replacing a turn signal light bulb 6 36 Replacing the license plate light bulb 6 36 Replacing an auxiliary light bulb 6 37 Front wheel for non ABS models 6 38 Rear wheel for non ABS models 6 39 Troubleshooting 6 41 Troubleshooting charts 6 42 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numb...

Page 8: ...senger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when yo...

Page 9: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engin...

Page 10: ... evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres s...

Page 11: ...nges If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing ...

Page 12: ... downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs i...

Page 13: ... injection system fuse page 6 32 6 Storage compartment page 3 21 7 Seat lock page 3 19 8 Shock absorber assembly spring preload adjusting ring page 3 24 9 Shock absorber assembly rebound damping force adjusting screw page 3 24 10 Shift pedal page 3 14 11 Idle adjusting screw page 6 17 12 Engine oil drain bolt page 6 10 13 Engine oil filter cartridge page 6 10 U1CAE1E0 book Page 1 Tuesday September...

Page 14: ...reservoir page 6 23 6 Engine oil filler cap page 6 10 7 Front fork rebound damping force adjusting screw page 3 22 8 Front fork spring preload adjusting bolt page 3 22 9 Engine oil level check window page 6 10 10 Brake pedal page 3 15 11 Rear brake light switch page 6 22 12 Coolant reservoir page 6 13 13 Luggage strap holder page 3 25 U1CAE1E0 book Page 2 Tuesday September 13 2011 5 02 PM ...

Page 15: ...4 2 Left handlebar switches page 3 13 3 Main switch steering lock page 3 2 4 Multi function meter unit page 3 8 5 Front brake fluid reservoir page 6 23 6 Right handlebar switches page 3 13 7 Throttle grip page 6 17 8 Brake lever page 3 15 U1CAE1E0 book Page 3 Tuesday September 13 2011 5 02 PM ...

Page 16: ...IATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the cod...

Page 17: ... place and only use it for code re registering EAU10550 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls EAU10661 OFF All ele...

Page 18: ...in and then turn it to OFF while still pushing it EAU10941 Parking The steering is locked and the taillight license plate light and auxiliary lights are on The hazard lights and turn sig nal lights can be turned on but all other electrical systems are off The key can be removed The steering must be locked before the key can be turned to NOTICE ECA11020 Do not use the parking position for an extend...

Page 19: ...malfunction This model is also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the following cycle will be repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAU1142A Coolant temperature war...

Page 20: ... gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator If the engine overheats see page 6 43 for further instructions U1CAE1E0 book Page 5 Tuesday September 13 2011 5 02 PM ...

Page 21: ...with riding 117 134 C 243 274 F Coolant temperature flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 6 43 Above 135 C Above 275 F Message HI flashes Warning light comes on Stop the engine and allow it to cool See page 6 43 ABS ABS U1CAE1E0 book Page 6 Tuesday September 13 2011 5...

Page 22: ... the warning light comes on or flashes while riding have a Yamaha dealer check the brake system as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer ...

Page 23: ... and tachometer bright ness control mode TIP Be sure to turn the key to ON be fore using the SELECT and RE SET buttons except for setting the LCD and tachometer brightness control mode For the U K only To switch the speedometer and odometer trip meter displays between kilometers and miles press the SELECT button for at least one second Tachometer The electric tachometer allows the rider to monitor...

Page 24: ... between the odometer mode ODO and the tripmeter modes TRIP A and TRIP B in the following order TRIP A TRIP B ODO TRIP A When the fuel amount in the fuel tank decreases to 3 4 L 0 90 US gal 0 75 Imp gal the left segment of the fuel meter will start flashing and the odometer display will automatically change to the fuel reserve tripmeter mode F TRIP and start counting the distance traveled from tha...

Page 25: ... temperature display indi cates the temperature of the coolant TIP When the coolant temperature display is selected C is displayed for one second and then the coolant tempera ture is displayed NOTICE ECA10021 Do not continue to operate the en gine if it is overheating Air intake temperature mode The air intake temperature display indi cates the temperature of the air drawn into the air filter case...

Page 26: ...icator light will flash and the display will indicate an error code TIP If the display indicates error code 52 this could be caused by transponder in terference If this error code appears try the following 1 Use the code re registering key to start the engine TIP Make sure there are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ri...

Page 27: ...o ON and then re lease the SELECT button after five seconds 4 Push the RESET button to select the desired brightness level 5 Push the SELECT button to con firm the selected brightness level The display will return to the prior mode EAU12331 Anti theft alarm optional This model can be equipped with an optional anti theft alarm by a Yamaha dealer Contact a Yamaha dealer for more information 1 Tachom...

Page 28: ...tch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 5 1 for start ing instructions prior to starting the en gine EAU44710 The engine trou...

Page 29: ...Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 27 EAU12871 Shift pedal The s...

Page 30: ... for ABS models The Yamaha ABS Anti lock Brake System features a dual electronic con trol system which acts on the front and rear brakes independently The ABS is monitored by an ECU which will have recourse to manual braking if a mal function occurs WARNING EWA10090 The ABS performs best on long braking distances On certain rough or gravel roads the braking distance may be longer with than without...

Page 31: ...otors equipped in the wheel hubs may be damaged result ing in improper performance of the ABS system EAU13074 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted...

Page 32: ...ition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately N...

Page 33: ...fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU51170 Fuel tank breather hose and overflow hose FZ1 S FZ1 SA FZ1 SA Before operating the motorcycle Check each hose connection Check each hose for cracks or damage and replace if damaged Make sure that the end of each hose is not blocked and clean if necessary Recommended fuel Regular unleaded gasoline only Fuel...

Page 34: ... has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU39324 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclo...

Page 35: ...t as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make sure that the seats are properly secured before riding 1 Rider seat lock lever 1 Projection 2 Seat holder U1CAE1E0 book Page 20 Tuesday September 13 2011...

Page 36: ...ps When the CYCLELOK is not in the storage compartment be sure to secure the straps to prevent los ing them WARNING EWA10961 Do not exceed the load limit of 3 kg 7 lb for the storage com partment Do not exceed the maximum load of FZ1 S 190 kg 419 lb FZ1 SA 184 kg 406 lb for the vehicle EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park ing i...

Page 37: ... bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt Rebound damping force The rebound damping force is adjusted on the right front fork leg only To in crease the rebound damping force and thereb...

Page 38: ...all differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 26 click s in direction b Standard 18 click s i...

Page 39: ...hock absorber Use the special wrench and the extension bar included in the own er s tool kit to make the adjust ment Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw in di rection b 1 Spring preload adjustin...

Page 40: ...shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as s...

Page 41: ...sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla nation of the ignition circuit cut off sys tem WARNING EWA10241 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly move...

Page 42: ...ssion is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure U1C...

Page 43: ...utch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be wor...

Page 44: ...ts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or dam age and check hose connections 3 17 3 18 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Coolant Check coolant level in reservoir If necessary...

Page 45: ... free play and lubricate cable and grip housing 6 17 6 27 Control cables Make sure that operation is smooth Lubricate if necessary 6 27 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 25 6 26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 18 6 20 Brake and shift pedals Make sure that ...

Page 46: ...ghtened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 26 ITEM CHECKS PAGE U1CAE1E0 book Page 3 Tuesday September 13 2011 5 02 PM ...

Page 47: ...ne auto stop system The engine stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU44728 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The tran...

Page 48: ...e never ac celerate hard when the engine is cold EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTI...

Page 49: ...lly Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17093 0 1000 km 0 600 mi Avoid prolonged operation above 6000 r min NOTICE A...

Page 50: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U1CAE1E0 book Page 4 Tuesday September 13 2011 5 02 PM ...

Page 51: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 2 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers dr...

Page 52: ...the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1CAE1E0 book Page 2 Tuesday September ...

Page 53: ...e emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection Adjust engine idling speed and synchroniza...

Page 54: ...akage Replace brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Wheels Check runout and for damage 7 Tires Check tread depth and for dam age Replace if necessary Check air pressure Correct if...

Page 55: ...r pivot shaft Lubricate with silicone grease 14 Brake pedal pivot shaft Lubricate with lithium soap based grease 15 Clutch lever pivot shaft Lubricate with lithium soap based grease 16 Shift pedal pivot shaft Lubricate with lithium soap based grease 17 Sidestand center stand Check operation Lubricate with lithium soap based grease 18 Sidestand switch Check operation 19 Front fork Check operation a...

Page 56: ... glycol anti freeze coolant Every 3 years 25 Front and rear brake switches Check operation 26 Moving parts and cables Lubricate 27 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 28 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000...

Page 57: ...filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U1CAE1E0 book Page 7 Tuesday Sep...

Page 58: ...e removed and installed EAU40031 Panels A and B To remove a panel Remove the bolts and the screws and then pull the panel off as shown To install a panel Place the panel in the original position and then install the screws and the bolts EAU19281 Panel C To remove the panel Remove the screw and then pull the panel off as shown 1 Panel A 2 Panel B 1 Panel C 1 Panel A 2 Screw 3 Bolt U1CAE1E0 book Pag...

Page 59: ...f the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to d...

Page 60: ...spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EAU19879 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine ...

Page 61: ... 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil fi...

Page 62: ...E ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 O ring 1 Torque wrench Tightening torque Oil filt...

Page 63: ...coolant level 1 Place the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in an incorrect reading 2 Check the coolant level in the cool ant reservoir TIP The coolant should be between the minimum...

Page 64: ...a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 EAU40054 Replacing the air filter element The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas 1 Remove the rider seat ...

Page 65: ...r intake manifold ECA12881 7 Pull the air filter element out 8 Insert a new air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s and or cylinder s may become excessively worn ECA10481 9 Install the air filter case cover by...

Page 66: ...ise fuel may leak creating a fire hazard EWA11361 FZ1 S FZ1 SA FZ1 SA 11 Install the fuel tank bolts 12 Place the fuel tank cowling in the original position and then install the fuel tank cowling bolts 13 Install the panels 14 Install the rider seat 1 Fuel tank breather hose 2 Original position paint mark 3 Fuel tank overflow hose 3 2 1 1 Fuel tank overflow hose 2 Original position paint mark 1 Fu...

Page 67: ...he engine idling speed turn the screw in direction a To decrease the engine idling speed turn the screw in direction b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EAU21384 Checking the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally c...

Page 68: ...trol The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause ...

Page 69: ...ud ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This motorcycle is equipped with tube less tires tire air valves and cast wheels WARNING EWA10481 The front and rear tires ...

Page 70: ...ust be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha de...

Page 71: ...d above or if the clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism EAU37913 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14211 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there ...

Page 72: ...ght which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut i...

Page 73: ...a Yamaha dealer replace the brake pads as a set EAU46291 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the brake p...

Page 74: ...chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17640 Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for...

Page 75: ...drive chain slack is incorrect adjust it as follows EAU49312 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Take the motorcycle off the center stand and then put the sidestand down 2 Loosen the axle nut and the lock nut on each side of the swingarm 3 Place the motorcycle on the cen terstand 4 To tighten the drive chain turn the drive chain slack a...

Page 76: ...quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10583 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap p...

Page 77: ...to prevent unsafe conditions EWA10711 EAU23114 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even th...

Page 78: ...al pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23143 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease U1CAE1E0 book Page 28 Tuesday September 13 2011 5 02 PM ...

Page 79: ... if necessary WARNING EWA10741 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease Recommended lubricant Lithium soap based ...

Page 80: ...everal times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45511 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance...

Page 81: ...ains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batter...

Page 82: ...ill be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure the key is turned to OFF then con nect the positive lead before connecting the negative lead ECA16840 4 After installation make sure that the battery leads are properly con nected to the battery terminals ...

Page 83: ...kup fuse for clock and immobilizer sys tem 6 Right radiator fan fuse 7 Left radiator fan fuse 8 Headlight fuse 9 Spare fuse 1 Main fuse 2 Fuse box 3 Fuel injection system fuse 4 Fuel injection system spare fuse 1 Ignition fuse 2 Signaling system fuse 3 Taillight fuse 4 Backup fuse for clock and immobilizer sys tem 5 Right radiator fan fuse 6 Left radiator fan fuse 7 Spare fuse 8 ABS motor spare fu...

Page 84: ...k if the device operates 6 If the fuse immediately blows again have a Yamaha dealer check the electrical system 7 Install the starter relay cover 8 Install the battery cover and then hook the battery band onto the holder 1 Battery band 2 Battery cover 1 Starter relay cover 2 Fuel injection system fuse 3 Fuel injection system spare fuse 2 1 3 Specified fuses Main fuse 50 0 A Headlight fuse 25 0 A S...

Page 85: ... using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Disconnect the headlight coupler and then remove the headlight bulb cover 2 Unhook the headlight bulb holder and then remove the burnt out bulb 3 Place a new headlight bulb into po sition and then se...

Page 86: ...urn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw NOTICE Do not over tighten the screw otherwise the lens may break ECA11191 EAU24313 Replacing the license pla...

Page 87: ...lows 1 Remove panel B if replacing the left auxiliary light bulb or panel A if replacing the right auxiliary light bulb See page 6 8 2 Remove the auxiliary light bulb socket together with the bulb by turning the socket counterclock wise 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in and turning it cloc...

Page 88: ...the brake caliper on each side by removing the bolts NOTICE Do not apply the brake after the brake calipers have been removed otherwise the brake pads will be forced shut ECA11051 5 Pull the wheel axle out and then remove the wheel EAU40071 To install the front wheel 1 Lift the wheel up between the fork legs 2 Insert the wheel axle 3 Install the brake caliper on each side by installing the bolts T...

Page 89: ...urely support the vehicle so there is no danger of it falling over 1 Loosen the axle nut 2 Place the vehicle on the center stand 3 Remove the axle nut 4 Loosen the locknut on each side of the swingarm 5 Turn the drive chain slack adjust ing bolts fully in direction a and push the wheel forward 6 Remove the drive chain from the rear sprocket TIP If the drive chain is difficult to re move remove the...

Page 90: ...Make sure that the slot in the brake caliper bracket is fit over the retain er on the swingarm Make sure that there is enough space between the brake pads be fore installing the wheel 2 Install the drive chain onto the rear sprocket 3 Install the axle nut 4 Take the vehicle off the center stand so that the rear wheel is on the ground and then put the side stand down 5 Adjust the drive chain slack ...

Page 91: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and ma...

Page 92: ... check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns ove...

Page 93: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leak...

Page 94: ...tlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always ...

Page 95: ...d detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosiv...

Page 96: ...to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26182 Stora...

Page 97: ...e engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn...

Page 98: ...Imp qt With oil filter cartridge replacement 3 10 L 3 28 US qt 2 73 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 25 L 2 38 US qt 1 98 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp ...

Page 99: ... 419 lb FZ1 SA 90 184 kg 198 406 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brak...

Page 100: ... LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED ABS warning light FZ1 SA LED Immobilizer system indicator light LED Fuses Main fuse 50 0 A Headlight fuse 25 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Radiator fan fuse 10 ...

Page 101: ...on number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26470 Model label The model label is affixed to the frame under the rider seat See page 3 19 Record the information on this label in the space pr...

Page 102: ...djusting 3 22 Front fork checking 6 30 Fuel 3 17 Fuel consumption tips for reducing 5 3 Fuel tank breather hose and overflow hose 3 18 Fuel tank cap 3 16 Fuses replacing 6 32 H Handlebar switches 3 13 Hazard switch 3 14 Headlight bulb replacing 6 35 High beam indicator light 3 4 Horn switch 3 13 I Identification numbers 9 1 Ignition circuit cut off system 3 27 Immobilizer system 3 1 Immobilizer sy...

Page 103: ...oubleshooting charts 6 42 Turn signal indicator lights 3 4 Turn signal light bulb replacing 6 36 Turn signal switch 3 13 V Valve clearance 6 18 Vehicle identification number 9 1 W Wheel bearings checking 6 31 Wheel front for non ABS models 6 38 Wheel rear for non ABS models 6 39 Wheels 6 20 U1CAE1E0 book Page 2 Tuesday September 13 2011 5 02 PM ...

Page 104: ...A5 yoko_Blank fm Page 1 Monday July 11 2011 4 13 PM ...

Page 105: ...A5 yoko_Blank fm Page 1 Monday July 11 2011 4 13 PM ...

Page 106: ...PRINTED IN JAPAN 2011 12 0 3 1 CR E DIC183 PRINTED ON RECYCLED PAPER ...

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