1
2
3
4
5
6
7
8
9
10
11
8-2
J0B
MAINTENANCE
CS
- CHECK
CA
- CHECK AND ADJUST
R
- REPLACE
S
- SERVICE
CL
- CLEAN AND LUBRICATE
L
- LUBRICATE
Remarks
Page
EVERY
Replace engine oil
R
L
R
R
8-5
YEAR
Adjust throttle cables,**
check electronic fuel injection
throttle shaft for wear**
Grease primary and secondary
clutch
CA
CA
CA
*
*
Check starter V-belt for
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
*
damage and tension
Check drive belt for slippage,
8-9
wear or scratches
Check operation of speed limiter
*
Apply battery terminal protectant
S
S
S
Check wiring connections
and insulation
Check rear axle bearing play
for roughness or freeplay
*
CL
CL
CL
*
*
*
Check steering knuckle
bushing free play / Adjust
wheel alignment
CA
CA
CA
*
Check wheel nut tightness,
*
front wheel bearing play
CS
*
EVERY
2 YEARS
Check starter brushes for
wear and commutator for dirt
S
*
EVERY
4 YEARS
Replace fuel hoses
R
*
Check tightness of cylinder
CA
*
head / Adjust valves
Inspect brake shoes and
adjust or replace if necessary
*
*
Items without a page number reference should be serviced by a Yamaha dealer or other qualified
mechanic. This manual does not contain these procedures. They are contained in the Service Manual.
**Related to emission control system.
40 Rounds
250 rds
500 rds
1000 rds
2000 rds
20 hours
125 hrs
250 hrs
500 hrs
1000 hrs
100 miles
600 mls
1200 mls
2500 mls
5000mls
160 kms
1000 kms
2000 kms
4000 kms
8000 kms
(Every
(Every 6
(Every
(Every
(Every
month)
months)
year)
2 years)
4 years)
Daily
Pre-
Opera-
tion
CS R
Check tail screen for clogging
R
R
8-12
*
CA
CA
CA
Adjust parking brake release
8-15
Replace transmission oil
Perform primary and secondary
clutch maintenance:
(primary)
- Inspect sheaves for wear and
damage
- Inspect weights/washer and
sliders for wear
(secondary)
- Inspect ramp shoes for wear
- Replace if necessary
Replace brake cables
©
2019 Yamaha Golf-Car Company
