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Tool kits

Service information included in this
manual and the tool kits provided will
help you perform the maintenance and
minor repairs. However, additional
tools such as a torque wrench to fas-
ten the nuts or screws may be neces-
sary for correctly performing certain
maintenance work.

WARNING

 

Modification without approval of
our company may affect the func-
tion of the motorcycle, and render
hazards.

MAINTENANCE

1

.fuel drain plug    

2

.spring

3

.filter screen  

4

.O-ring

CAUTION:

 

When removing the drain plug, the

spring, the filter screen and O-ring

will fall out, do not lose any of the

components.

Replace engine oil

1.Start the engine and warm the
vehicle for a few minutes, then shut
off the engine.
2.Place an oil pan under the engine
to collect the engine oil used.
3.Remove the drain bolt.

7-3

1

. tool kits

1

2

4

1

3

Summary of Contents for CYGNUS RS XC125E

Page 1: ...4P7 F8199 E0 XC125E OWNER S MANUAL ...

Page 2: ...bility with reliability perfectly The motorcycles we produced are h ect operation the basic inspection repair and installation messages This our YAMAHA motorcycles thoroughly we are pretty sure that ride our able and joyful n repair and installation please feel free to contact with the technicians in ocate in different cities Our tenet is Best quality Best reputation and requirements c part of you...

Page 3: ...rtant information in this booklet as below eans ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED G instructions could result in severe injury or death to the motorcycle erson inspecting or repairing the motorcycle ial precautions that must be taken to avoid damage to the motorcycle mation to make procedures easier or clearer PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THE MOTOR...

Page 4: ...FETY POINTS 1 MATION 2 RATION 3 4 ATION 5 CKS 6 7 8 9 ...

Page 5: ...SAFE RIDING AND SAFETY POINTS 1 1 1 2 ...

Page 6: ...r the influence of even a small amount of self in extremely dangerous conditions rcycle riders as seat belts to car drivers and passengers Always wearing ill protect rider from being hurt Note Some riders with protective clothing on and they will run the risk of going too fast and are apt to take chances Good motorcyclists will always have his her wits about this situation 1 1 ...

Page 7: ... brake pads could get wet when you wash the motorcycle After wash ing the motorcycle check the brakes before riding 7 Always wear a helmet gloves trou sers tapered around the cuff and ankle so they would not flap and a bright color jacket 8 Do not carry too much luggage on the motorcycle Overloaded motor cycles are unstable Please secure the luggage to the rear rack with a firm rope Unfastened lug...

Page 8: ...MOTORCYCLE INFORMATION al number 2 1 2 1 2 1 2 2 ...

Page 9: ...me plate entification code dentification code will be stamped e lower place of the front storage partment Identification code The name plate will be stuck to the right side of frame under the foot board by rivet Name plate 2 1 ...

Page 10: ... 2 le 00 1 000 km d prolonged operation above 3 4 le UTION 500 km of operation replace ngine oil and gear oil and clean oil filter bottom part Replace ngine oil every 1 500 km 000 km and beyond d prolonged full throttle operation the engine speed from time to 2 2 ...

Page 11: ...PARTS LIST AND OPERATION 3 1 3 2 3 3 3 4 3 5 ent 3 5 3 5 ...

Page 12: ... front wheel dish brake handlebar switch odometer rear brake lever main switch rearluggagecarrier rear light stoplight rear vibration damper air filter kick starter crankcase filter front vibration damper side stand center stand front stor age com partment ...

Page 13: ... the main switch is ON eedle shows the quantity left n the main switch is OFF the le locates under E line PARTS LIST AND OPERATION F full to E empty as the fuel decreases When the needle es the refuel line E line please as soon as possible 3 2 ...

Page 14: ... can turn the handlebar to left till the end of travel and lock the handlebar as per following instructions to prevent your motorcycle from being stolen NOTE When you lock the handlebar you should lock it when turning do not push the key inward to lock the handlebar by force it will cause inner core broken When operating motorcycle you should not turn the key to position LOCK OPEN 1 Push the key i...

Page 15: ...adlight off Position light rear light in strument light on Position light headlight rear light instrument light on right handlebar switches urn signal switch the switch to right R means right and turn it to left L ns turn left When you release the h it will move back to center ion To cancel the signal just the switch inward when it s in er position PARTS LIST AND OPERATION 3 4 1 2 ...

Page 16: ...Storage compartment The storage compartment locates under seat which can hold a full cov ered helmet When storing helmet place it upright and the front side should face the motorcycle head shown in the drawing above Fuel tank capacity 5 4L ront storage compartment 3 5 2 1 ...

Page 17: ...PARTS CONTROL 4 1 4 1 ...

Page 18: ...lever ront brake lever is located on the handlebar To brake the front els pull this lever toward the ebar Rear brake lever The rear brake lever is located on the left handlebar To brake the left wheels pull this lever toward the handlebar 4 1 1 1 ...

Page 19: ...RUNNING AND OPERATION 5 1 nd park the motorcycle 5 2 5 3 ...

Page 20: ...t ing motor try tramping on the kick starter If the engine still fails to start after the start switch has be pressed for 4 5 times turn the throttle grip for 1 8 1 4 of a circle and then press the start switch again ore starting off allow the engine rm up for 1 3 minutes which will mize the engine s service life r accelerate the motorcycle rap when the engine is still cold wise the accelerating a...

Page 21: ... the engine and ark the motorcycle n stopping turn the main switch sition OFF WARNING e the exhaust pipe of muffle become extremely hot you uld park the motorcycle in a e where pedestrians or children nlikely to come in contact with ehicle Do not park on a slope oft ground otherwise the mo ycle may overturn 5 2 ...

Page 22: ... com ed gases he ignition or fuel system is of condition the agent cata g device will overheat careful when the motorcycle s for a period of time the out of exhaust pipe will be very hot not splash or overfill the fuel e exhaust pipe when re fueling y burn when the petrol dripped ot exhaust pipe 5 3 WARNING Do not ride or park your motorcycle over inflammable material like mow or something else to...

Page 23: ...PRE OPERATION CHECKS 6 1 6 2 6 2 6 2 6 3 6 3 6 3 6 3 6 3 ...

Page 24: ...e cost not qualified or can not run well clean up hazards before riding Seek ry Description ke fluid level and leakage refuel if necessary ust if necessary ust if necessary and adjust if necessary cessary and deflection ecessary ecessary of the bolts and nuts which connect the parts tighten if necessary cessary essary 6 1 ecessary ...

Page 25: ...lt of inspection This inspection should be took when you buying the vehicle or every 1 000 km mileage 2 Start the engine and warm the ve hicle for a few minutes then shut off the engine 3 Wait a few minutes so that the en gine oil flows back take the oil dip rod out of the crankcase clean the rod put it back to the dipstick hole do not turn around take it out again to check the oil level Oil repla...

Page 26: ...225Kpa 1 person pressure 2 persons E k the tyre pressure when the tyre oled WARNING er overload at any time rwise it may cause hazard use of tyre bursting Checkthefrontheadlight positionlight turn signal rear light stoplight instru ment light and all the other indicator lights and make sure that they run well Switches Check the operation of the switches for front headlight position light turn sign...

Page 27: ...MAINTENANCE 7 1 7 3 7 3 7 5 7 5 7 6 7 6 7 7 ...

Page 28: ...MAINTENANCE 7 7 7 7 7 8 7 9 7 9 7 9 7 10 ...

Page 29: ... maintenance procedure ask the agency to finish it ecessary 1 500km or 2 months ription Running in 500km an or replace if necessary necessary adjust if necessary cracklesordamages replaceifnecessary exhausting necessary 000km ee Note Replace if necessary ary 1 500km or 2 months At the first Every ary pair if necessary embly replacewhentherearedamages 7 1 ...

Page 30: ...e oil seals in the main cylinder and cartridge style cylinder every 4 years or replace it when found crackles bly modify and re lubricate if necessary ecessary ecessary place if necessary in the chassis Modify if necessary 1 500km or 2 months ption Running in 500km 1 500km or 2 months At the first Every 7 2 ...

Page 31: ...oving the drain plug the spring the filter screen and O ring will fall out do not lose any of the components eplace engine oil rt the engine and warm the le for a few minutes then shut e engine ce an oil pan under the engine llect the engine oil used move the drain bolt 7 3 2 4 1 3 ...

Page 32: ...materials fall into the oil install the engine oil cap rt the engine warm the vehicle few minutes and check for age While the engine oil leaking off the engine and inspect the leaking ut off the engine check the oil Re install the oil cap 7 4 ...

Page 33: ...dhering to the tyre nstall the refuel plug and check eakage of gear oil 3 Reinstall the air filter cover and tight the screws to prevent the un filtered air flowing into the engine MAINTENANCE r filter ose the screws and remove the air cover ke out the filter element clean or ce if necessary WARNING 7 5 ...

Page 34: ...er element to d of damages ply suitable engine oil SAE 10W the filter element after drying tall the filter element crankcase r and kick starter back UTION void fast wearing of the parts lt chamber you should main the filter element in the belt mber as per time and mileage d in the Consumer Manual 2 Adjust the screw NOTE The mixing ratio pre set should be operated by local agency 7 6 mixing ratio a...

Page 35: ...the gap of throttle grip ose the fixing nut n the adjustor till the clearance s specification sten the fixing nut and recheck earance whether meets the stan clearance MAINTENANCE lockwise counter wise speed fication Speed up Speed down 1700rpm 50rpm Clearance 0 7mm 0 8mm Model C7ER learance specified 3 5mm Adjustingdirectionofthrottlegripclearance 1 Remove the ignition plug to check the clearance ...

Page 36: ...d arise air bind e brake fluid will erode the nish surface and plastic ponents clean the fluid imme ly if splashed ou cannot refuel the brake fluid e standard level seek assis e from your agency Rear brake 1 Hold the brake lever check whether thewearindicatorreacheswearmargin 1 wear indicator 2 wear margin 2 If the indicator points to the wear margin ask your agency to replace the brake block 7 8 ...

Page 37: ...f any free play can be felt our agency to check it WARNING e sure that the motorcycle ds steadily when checking the ring system to avoid hazard Fuse specification 15A Replace fuse 1 Remove the cover of accumulator 2 Remove the negative terminal and positive terminal then you can take out the fuse 3 Replace the blown fuse CAUTION Do not use fuses of a higher amper age rating than recommended to avo...

Page 38: ...ce sparks flames cigarettes etc away from batter ies and provide sufficient ventila tion when charging or using the battery in an enclosed space Take care of your eyes while working around the battery Anyway keep children away from battery UTION ever attempt to remove the cov n the accumulator he motorcycle will not be used more than 15 days you should ge the battery before riding the motorcycle i...

Page 39: ...TROUBLE SHOOTING 8 1 ile running 8 1 8 1 ...

Page 40: ...n switch locates on on ON er starting the engine check her the front headlight and rear s on n the switches operate well ess horn switch does the horn ate horn operates well means bulb e the horn does not operate ns that there is possible fuse e The troubles other than listed above or if you have any questions please consult your agency ...

Page 41: ...SPECIFICATION 9 1 ...

Page 42: ... device Primary reduction Reduction ratio idem Second reduction Reduction ratio idem Clutch Helical gear 40 15 Spur gear 38 13 Dry centrifugal C7ER 12V 6AH GTX7A BS YTX7A BS Variable speed ratio Model Shift type Variable speed ratio V belt infinite variable speed Infinite variable speed 0 852 2 572 Fuel Tank capacity 5 4L 9 1 ...

Page 43: ...oil spring oil damper 90mm 75mm Front headlight Position light Front turn signal Rearturnsignal Taillight stoplight Instrument light 12V 35W 35W x 1 12V 5W x 1 12V 10W x 2 12V 16W x 2 12V 5W 21W x 1 12V 1 7W x 3 Front Rear SPECIFICATION Shock absorber Front Rear Lights and illumination 9 2 ...

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