SPECIAL TOOLS
1-3
GEN
INFO
EAS00027
SPECIAL TOOLS
The following special tools are necessary for complete and accurate tune-up and assembly. Use only
the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools
or improvised techniques. Special tools, part numbers or both may differ depending on the country.
When placing an order, refer to the list provided below to avoid any mistakes.
Tool name/Tool No.
Illustration
Clutch spring compressor
S 1101
(90890-01337)
This tool is used for disassembly and assembly the
secondary sheave.
Clutch carrier nut-socket (ø39 mm)
S 1102
(90890-01493)
This tool is used to loosen and tighten the clutch carri-
er locknut of the secondary sheave.
Steering nut socket
S 1103
(90890-01403)
This tool is used to loosen and tighten the steering
ring nut.
Clutch housing holder
S 1104
(90890-01701)
This tool is used to hold the clutch housing while loos-
ening and tightening clutch housing nut.
Cam sprocket holder
S 1105
(90890-04143)
This tool is used for removing or installing the cam-
shaft sprocket.
Spark plug spanner
S 1106
This tool is used for removing or installing the spark
plug.
Kick spring installer
S 1107
This tool is used for installing the kickstarter spring tor-
sion.
39 mm
Ø30
70 mm
16 mm
50 mm
B2UF8197E1.book Page 3 Wednesday, October 6, 2021 4:38 PM
Summary of Contents for CYGNUS RAY ZR 2022
Page 6: ...B2UF8197E1 book Page 5 Wednesday October 6 2021 4 38 PM ...
Page 8: ...B2UF8197E1 book Page 2 Wednesday October 6 2021 4 38 PM ...
Page 35: ...TIGHTENING TORQUES 2 16 SPEC B2UF8197E1 book Page 16 Wednesday October 6 2021 4 38 PM ...
Page 39: ...CABLE ROUTING 2 20 SPEC B2UF8197E1 book Page 20 Wednesday October 6 2021 4 38 PM ...
Page 47: ...CABLE ROUTING 2 28 SPEC B2UF8197E1 book Page 28 Wednesday October 6 2021 4 38 PM ...
Page 53: ...CABLE ROUTING 2 34 SPEC B2UF8197E1 book Page 34 Wednesday October 6 2021 4 38 PM ...
Page 57: ...CABLE ROUTING 2 38 SPEC B2UF8197E1 book Page 38 Wednesday October 6 2021 4 38 PM ...
Page 60: ...CABLE ROUTING 2 41 SPEC B2UF8197E1 book Page 41 Wednesday October 6 2021 4 38 PM ...
Page 74: ...ELECTRICAL 3 13 CHK ADJ B2UF8197E1 book Page 13 Wednesday October 6 2021 4 38 PM ...
Page 102: ...B2UF8197E1 book Page 1 Wednesday October 6 2021 4 38 PM ...
Page 116: ...ELECTRIC STARTING SYSTEM 5 14 ELEC B2UF8197E1 book Page 14 Wednesday October 6 2021 4 38 PM ...
Page 130: ...CHARGING SYSTEM 5 28 ELEC B2UF8197E1 book Page 28 Wednesday October 6 2021 4 38 PM ...
Page 144: ...SIGNALING SYSTEM 5 42 ELEC B2UF8197E1 book Page 42 Wednesday October 6 2021 4 38 PM ...
Page 150: ...FUEL INJECTION SYSTEM 5 48 ELEC B2UF8197E1 book Page 48 Wednesday October 6 2021 4 38 PM ...
Page 160: ...B2UF8197E1 book Page 1 Wednesday October 6 2021 4 38 PM ...