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MODEL BC YAMAHA 40XMH 2 STROKE 2 CYL 40HP, 42.9 CU. IN.     

REF QTY PART DESCRIPTION

REF QTY PART

DESCRIPTION

NO.

NO.

1

1

1910

SHIFT ROD TUBE BC

48

1

1536

THRUST WASHER

2

1

1377

WATER TUBE EXTENSION -  AJ

49

1

504

BEARING 7205B-UA

3

1

591

BOLT HEX HD M8-1.25 X 30MM

50

1

511

TRUARC 5100-98

4

1

1366

ADAPTER PLATE AJ

51

1

1535

SPACER

5

2

616

DOWEL PIN 6 X 16 MM 

52

1

512

TRUARC N5002-212ZD

6

5

636

WASHER SPRING LOCK M10

53

1

433

UPPER SEAL CARRIER W/ SEALS & O RINGS

7

4

592

BOLT HEX HD M10-1.25 X 35MM

54

4

517

SPIROLOX RR-150S

8

5

640

WASHER SPRING LOCK 5/16

55

2

506

SEAL INNER

9

2

631

DOWEL PIN 3/16 X 1/2

56

2

507

SEAL OUTER 6324-S

10

2

603

BOLT HEX HD 5/16-18 X 2 1/2

57

2

526

O RING 568-135 3/32X1 15/16X2 1/8

11

2

599

BOLT HEX HD 5/16-18 X 2 3/4

58

1

1932

BEARING CARRIER W/SEALS & O RINGS BC            

 

12

1

607

BOLT HEX HD 3/8-16 X 1 1/2

59

3

521

O RING 568-011 1/16X5/16X7/16

1918

VOLUTE WITH GATE BC

60

4

638

WASHER SPRING LOCK 1/4

13

1

1917

VOLUTE WITH EXHAUST TUBE BC

61

4

573

BOLT HEX HD 1/4-20 X 3/4

14

1

80

EXHAUST TUBE ASSY MEDIUM 2

62

1

8.23

IMPELLER 6 1/8 W/36 SLEEVE

15

1

846

CLIP EXHAUST TUBE 1

62

1

1737

IMPELLER 6 1/8 W/36 SLEEVE, STAINLESS

16

2

621

NYLOC 10-32

63

1

36.1

SHAFT SLEEVE PLASTIC MEDIUM

17

1

1025

WASHER FIBER M8

64

1

1705

IMPELLER TEE KEY  - 1/2 ROUND

18

1

1024

BOLT HEX HD M8-1.25 X 12

65

8

21

SHIM WASHER MEDIUM 

19

1

553.2

BALL END 1/4X10-32 CABLE

66

1

805

NUTKEEPER MED/PKG 2 PER BAG

20

1

975

LUBE HOSE ASSY

67

1

22.1

SHAFT NUT 5/8-18 BRASS

21

1

539

ZIRC FITTING 1/4-28

1447

INTAKE ASSY 6 1/8 FLANGED W\ GRILL & LINER

22

1

550

GREASE GUN

68

1

1521

LINER 6 1/8 FLANGED

23

1

552

GREASE 10 OZ TUBE 630-AA

69

6

1300

STUD - INTAKE MEDIUM

24

1

1175

REVERSE GATE, MEDIUM

70

6

623

NYLOC 1/4-20

25

2

535

NYLINER 3/8 1D X 11/16

71

1

1326

INTAKE PAINTED ONLY MED FLANGED

26

1

1177

SPRING GATE PIVOT 3/8

72

2

14

GRILL ROD

27

2

822

PIN GATE PIVOT 3/8 MEDIUM

73

9

16

GRILL BAR MEDIUM

28

1

1043

SHAFT ROLLER

171

BRACKET ASSY MORSE W/CLAMP & HARDWARE

29

2

624

NYLOC 1/4-28

75

1

156

BRACKET CABLE SUPPORT

30

1

1042

ROLLER ASSY

76

1

542

SHIM MORSE A035777

31

1

635

1/4 WASHER AN960C416

77

1

543

CLAMP CHRYS 154317

32

1

1035

SHIFT CAM MEDIUM

78

2

561

FL HD SLOTTED 10-24 X 5/8

33

1

623

NYLOC 1/4-20

79

2

635

1/4 WASHER AN960C416

34

1

573

BOLT HEX HD 1/4-20 X 3/4

80

2

572

BOLT HEX HD 1/4-20 X 5/8

35

1

1037

BUSHING CAM

81

2

619

NYLOC 10-24

36

1

1038

WASHER CAM

82

1

1650

CUSHION-SHIFT ROD GUIDE

37

2

1039

SHIM-CAM

83

1

1912

SPACER-WATER TUBE

38

1

1036

CAM ECCENTRIC DRILLED

84

1

1718

TORSIONAL DAMPER 5/8

39

1

574.1

BOLT HEX HD 1/4-20 X 1 PATCH

85

1

1911

SHIFT ROD GUIDE

40

2

574

BOLT HEX HD 1/4-20 X 3/4 PATCH

41

1

1170

SPRING GATE BUMPER

42

1

1169

GATE BUMPER

43

1

559.2

FIL HD SLOTTED 10-32 X 1 1/4 PATCH

44

1

1908

SHAFT ONLY, BC, 14T 26 3/8 LG

1909

SHAFT ASSY COMPLETE, BC, 14T W/1275 KEY

45

1

1275

KEY, TEE WATER PUMP

46

1

41

SHAFT BEARING THRUST RING

47

1

477

COLLAR BACKFIT 7205

 

 

 
 

   

SIZE    

 

TORQUE 

 

 

1/4-20     (M6) 

8-9 FT-LBS   

 
5/16-18   (M8) 

12   FT-LBS 

 
3/8-16    (M10) 

 22  FT-LBS

 

 

 

TILLER STEERING  
 

SHIFT CABLE ASSY 1914 
 
BEARING, SEAL, SNAP & “O” RING KIT 803.1

 

Summary of Contents for 40XMH

Page 1: ...ube extension If there is a burr on the end of the motor cooling tube file it smooth so the O ring inside the water tube extension will slide on 6 The large adapter plate is attached to the exhaust ho...

Page 2: ...ock condition is no met readjust the cable positions 12 When converting to jet drive your motor will have to be raised to height shown in diagram on page 3 using a straight edge under the boat Test ru...

Page 3: ...TOR HEIGHT CAUTION When starting the engine for the first time watch to see that the cooling water comes out of the small hole at the rear side of the engine just below the power head This is to check...

Page 4: ...ch slide play for the rod end between the nuts 6 Direct the other end of the cable through the gap between the motor mount and motor mid section to the starboard side Attach the cable anchor bracket t...

Page 5: ...ht to remove any play between the impeller and shaft Note the position of the impeller shim washers and replace them in the same order REVERSE GATE MECHANISM Occasionally check adjustment of the gate...

Page 6: ...1 543 CLAMP CHRYS 154317 3 1 542 SHIM MORSE A035777 4 2 561 FIL HD SLOTTED 10 24 X 5 8 5 2 619 NYLOC 10 24 6 1 553 2 BALL END 1 4X10 32 CABLE 7 1 1913 SHIFT HANDLE SHAFT ASSY BC 8 2 633 WASHER 1 4 X...

Page 7: ...MODEL BC ANODE KIT 1693...

Page 8: ...E HOSE ASSY 67 1 22 1 SHAFT NUT 5 8 18 BRASS 21 1 539 ZIRC FITTING 1 4 28 1447 INTAKE ASSY 6 1 8 FLANGED W GRILL LINER 22 1 550 GREASE GUN 68 1 1521 LINER 6 1 8 FLANGED 23 1 552 GREASE 10 OZ TUBE 630...

Page 9: ...MODEL BC...

Page 10: ...MODEL BC...

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