Volvo Penta V8-350 Operator'S Manual Download Page 1

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OPERATOR’S MANUAL

V8-350, V8-380

Summary of Contents for V8-350

Page 1: ...OPERATOR S MANUAL V8 350 V8 380 ...

Page 2: ...o παρόν Βιβλίο Χρήσης μπορεί να παραγγελθεί δωρεάν σε άλλη γλώσσα μέχρι 12 μήνες μετά την παράδοση μέσω διαδικτύου http manual volvopenta com coupon Εάν δεν είναι δυνατή η πρόσβαση στο ιαδίκτυο παρακαλούμε επικοινωνήστε με το δικό σας αντιπρόσωπο της Volvo Penta Данное руководство по эксплуатации можно бес платно заказать на другом языке по Интернету в течение 12 месяцев после доставки http manual...

Page 3: ...s Panel 21 Power Trim 21 Power Trim Control 22 Trim Gauge 22 Controls 23 Friction Brake 24 Optional 25 Active Corrosion Protection System 25 Water heater 26 Hot Water Outlet 26 Starting 27 Before Starting 27 Onboard Tools and Parts 27 Pre start Procedure 28 Starting the Engine 29 Starting the Engine 29 Flooded Engine 30 Operation 31 Break in Procedures 31 Reading the Instruments 31 Alarms 32 Maneu...

Page 4: ...Starting Using Auxiliary Batteries 55 Troubleshooting 56 Engine Troubleshooting Guides 56 Less than Optimal Performance 61 Hull Weight 61 Boat Bottom 62 Engine Protection Mode 62 Low Oil Pressure 63 Engine Overheats 63 Water in Bellows 64 Water in Oil and Oil Level 64 Electric Fuel Pumps 65 Fuse and Relay Box 66 Engine Status Panel Function 67 Power Trim 68 Steering 68 Active Corrosion Protection ...

Page 5: ...em 92 Exhaust Bellows and Clamps 92 Exhaust Anodes 92 Ignition System 93 Spark Plugs 93 Electrical System 94 Battery Maintenance and Replacement 94 Drive 95 Checking the Drive Unit Lubricant 95 Painting the Drive 95 Power Trim Tilt Fluid 96 Pitot Tube Speedometer Port 96 Anodes 97 Oil Sensor Reset 98 Propeller 99 Propeller Care 99 Propeller Replacement 99 Steering 100 Power Steering Reservoir Flui...

Page 6: ...l System 109 Battery Cables 109 Battery 109 Drive 110 Drive Unit Lubrication 110 Identification Numbers 111 Declaration of Conformity 113 Recreational Craft Directive 113 Operator s Manual Order 116 Index 117 4 47707742 09 2016 AB VOLVO PENTA ...

Page 7: ...tomers employees and the community By embracing care of the environment as a core value Volvo demonstrates its understanding of the environmental impact its products have upon nature and the shared urban and rural surroundings Volvo Penta continually commits a considerable part of its development resources toward minimizing the environmental impact of its products Examples of areas where we are al...

Page 8: ...u have the correct manual or would like to purchase a new manual please visit the publication section of our website volvopenta com Use your serial number at the publication search the site will provide you with the correct manual The publication search will also provide you with all of the other publications that are available for your power package When seeking assistance from your dealer regard...

Page 9: ...s DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate personal injury Look for the safety alert symbol and Danger Warning and Caution messages in th...

Page 10: ...t is legally required to know and follow the current navigation and safety laws Make sure you know the laws that apply to you and the waters in which you are boating Contact the relevant authorities for specifics We strongly recommend you take a course in safe boating Contact your local boating organization to find available courses Always observe the following minimum precautions while boating In...

Page 11: ...operate the engine compartment bilge blower as recommended by the boat manufacturer before starting the engine Do not operate the engine without a fully functioning bilge blower Safety messages covering gasoline and fuel vapors encountered while working on your boat or engine are provided in the appropraite locations throughout the manual Look for the saftey alert symbol triangle DANGER A rotating...

Page 12: ...se hazards are covered in the procedures look for the safety alert symbol triangle A key component of safety on a boat is the condition of the boat and its systems including the power package A boat that has not been regularly maintained or that has neglected mechanical problems is more likely to break down potentially leaving its passengers in dangerous situations P0018155 P0018148 Safety Informa...

Page 13: ...ace Do not rely on the sense of smell or sight of other gases to detect CO as it diffuses in the air much more rapidly than easily detectable vapors i e visible and aromatic vapors What Makes Carbon Monoxide Carbon monoxide is produced any time a material containing carbon burns Examples include but are not limited to gasoline natural gas oil propane coal or wood Some common sources of CO are inte...

Page 14: ...m is not breathing perform rescue breathing or approved cardiopulmonary resuscitation CPR as appropriate until medical help arrives Prompt action can make the difference between life and death Evacuate the area and move affected person s to a fresh air environment Observe the victim s Administer oxygen if available Investigate the source of CO and take corrective action Marine CO Detection Systems...

Page 15: ... swim platform Do not swim in the vicinity of exhaust outlet s Since carbon monoxide production is greater when engines are cold versus when they are warm a boat operator should minimize the time spent on getting underway In order to minimize CO buildup do not warm up or run propulsion engine s for extended periods while the vessel is stationary A boat operator should be aware that carbon monoxide...

Page 16: ...ds and under certain operating conditions the low pressure area may form in other regions and permit carbon monoxide to enter the hull through openings that are not at the back of the boat Other factors during boat operation which may affect carbon monoxide concentration include Adding or removing canvas may raise or lower CO levels Image 51618 illustrates desired airflow through the boat As shown...

Page 17: ...uel systems for altitude conditions may cause an increase in CO Reduced power resulting from increased altitude may require adjustments to propeller size Heavy seas or out of trim conditions tend to load engines resulting in reduced performance and increased CO production Portable Generator Sets Do not use this equipment on boats Gasoline powered portable generator sets produce CO These sets disch...

Page 18: ...registration form is on file at Volvo Penta Please refer to your warranty manual for additional information Keep your owner s identification card with you at all times this will facilitate finding parts and providing service when you visit any Volvo Penta authorized dealer Volvo Penta Dealer Network The Volvo Penta worldwide network of authorized dealers is at your service Volvo Penta strongly rec...

Page 19: ...mer Relations 1300 Volvo Penta Drive Chesapeake Virginia 23320 USA You may also call Phone 866 273 2539 Volvo Penta Action Service Our global dealer network is backed up by Volvo Penta Action Service a phone based breakdown and support service providing assistance 24 hours a day every day of the year How it works If you experience a breakdown just call Volvo Penta Action Service An agent will supp...

Page 20: ...liano 32 9 255 69 57 Nederlands 32 9 255 69 17 Norsk 32 9 255 69 67 Polski 32 9 255 69 97 Português 32 9 255 69 87 Русский 32 9 255 69 97 Slovak 32 9 255 69 97 Suomi 32 9 255 69 67 Svenska 32 9 255 69 67 African Languages 1 27 11 018 9207 Chinese Languages 2 86 4008886668 Please note that Volvo Penta Action Service is available for Volvo Penta products only Standard rates apply for international c...

Page 21: ...dealer Ignition Lock Ignition switch Usually located at the helm near the gauges Key positions control power to accessories power to the electrical system and starting the engine A Power is provided to run accessories Ignition is OFF and engine is OFF Not present on all ignition switches O Off position the key can be inserted or removed I Ignition is ON and engine is OFF System energized S START p...

Page 22: ... pressure reading Lower oil pressure is normal and should be expected at idle after a sustained cruise 5 Voltmeter Shows the voltage in the electrical system When the engine is running alternator charge voltage is shown normal reading is approximately 14 volts When the engine is off key on battery voltage is shown normal voltage is approximately 12 volts 6 Fuel Gauge Provides fill level of fuel ta...

Page 23: ...ive is equipped with a power trim system as standard equipment The power trim allows the operator to raise and lower the drive from the helm This changes the angle of the drive and its thrust in relation to the boat bottom This is called trimming and provides the following benefits Improves acceleration to planing Keeps the boat on plane at reduced throttle settings Improves fuel economy Provides ...

Page 24: ...ns operate the same as the buttons detailed above The top button is an override that is used to enter beach and tilt mode Trim Gauge Trim gauges show the relative position of the boat s bow based on the drive trim angle The digital instrument shows the trim angle in numbers and the trim range TRIM and beach range BEACH in text The higher the number the higher the bow position The analog trim instr...

Page 25: ...safety switch to ensure that the engine cannot be started when the drive is in gear If your boat does not have Volvo Penta controls ask your dealer for operating instructions for your remote control Operation and function may differ from the Volvo Penta controls WARNING Risk of personal injury Read the procedures and safety messages in Operation before operating these controls Control mechanisms a...

Page 26: ...e 4 Turn the tension screw A clockwise to increase drag and counter clockwise to decrease drag on the control arm 5 Reinstall the plastic cover and remote control lever Side Mount Remote Controls 1 Make sure the engine is turned off by removing the key from the ignition switch 2 Remove the plastic cover that shields the remote control mechanism 3 Place the control lever in reverse just beyond the ...

Page 27: ...ce on your boat the pier or other boats in close proximity to yours NOTICE ACPS is designed for salt water applications only using the system in fresh water while harmless will not protect your drive from corrosion The ACPS control module will be mounted near the rear of the engine The module has green G and red R LED indicator lights The lights indicate the status of the system 1 Green LED only i...

Page 28: ... of fittings and hoses If your engine is equipped with a hot water outlet system the impact on normal boat operation should be minimal Keep the following in mind if your engine has this system The extra hoses and the accessory add capacity to the cooling system It may take longer to heat up the engine The extra capacity must be accounted for when replacing the coolant P0018452 Optional 26 47707742...

Page 29: ...o start an engine This may cause an explosion in the inlet manifold Before you to start your engine be sure to perform the inspection items provided in the daily checklist located in Maintenance Schedule Do not start the engine out of the water unless you have connected a hose with running water to the engine flushing port see Engine Flush page 48 for instructions Before using your boat see Static...

Page 30: ...turer Frequently check boat s bilge area for gasoline fumes 3 Check the bilge for excessive water accumulation Bilge water will run to the transom during acceleration and could damage the starter or other engine components 4 Open the fuel valve B if equipped 5 Check the engine oil level top off if needed 6 If your engine is equipped with a freshwater cooling system check the coolant antifreeze lev...

Page 31: ... then try again 3 As soon as engine starts release key to I On Run NOTICE Never turn the key to S Start when the engine is running Start damage is possible NOTICE Risk of starter damage do not run the starter for extended periods 20 sec Allow time to cool between start attempts If the engine floods during a warm start follow the directions In the following section to start the engine P0018305 P001...

Page 32: ...the lever to the FULL THROTTLE B position 3 Try to start the engine turn the ignition switch to S Start If the engine does not start quickly release the key and then try again 4 After the engine starts move the throttle back to the neutral position to return to normal operating mode 21183 1 P0016544 Starting 30 47707742 09 2016 AB VOLVO PENTA ...

Page 33: ...sure is too low Stop the engine immediately and investigate Operating the engine with low oil pressure will damage the engine See Troubleshooting page 60 Normal operating temperatures for these engines is 155 180 F 68 82 C WARNING Risk of fire Immediately investigate any engine overheat situation The engine can catch fire if the overheat is prolonged or severe Correct the overheat situation before...

Page 34: ... mentioned above and the corrective steps refer to Troubleshooting Maneuvering Safety precautions for boat operation DANGER A rotating propeller can cause serious injury Never boat near people who are swimming or where there is a risk that there are people in the water The engine must be off if there is anyone in the water near the boat Check that nobody is in the water before shifting the drive i...

Page 35: ...rive in to gear 1 The control lever must be in the neutral position N to start the engine 2 To go forward Move the control lever forward from neutral to the forward gear engagement detent position F Throttle movement begins after forward gear engagement Move the control lever forward to increase speed 3 To go in reverse Move the control lever back from neutral to reverse gear engagement detent pos...

Page 36: ...ivating the emergency stop switch at any speed above idle will allow water to be ingested into the engine causing serious engine damage If the lanyard is too long do not cut and re tie the lanyard Shorten by looping or knotting the lanyard CAUTION Care must be taken to avoid accidentally pulling the lanyard during boat operation Unexpected loss of forward motion will occur which could cause occupa...

Page 37: ...If the engine will not reach the WOT range the boat may be overloaded or over propped and should be taken to the dealer for correction Power Trim Tilt Trim Controlling the trim system is an important part of maneuvering a boat Power trim provides this control at the helm of the boat allowing the operator full and easy control of the trim system Power trim is normally used as part of accelerating t...

Page 38: ...rive can be trimmed past the trim range and into the Beach and Tilt positions Press the top and center buttons at the same time to enter these trim ranges Trim Ranges The trim gauge shows the relative position of the boat s bow based on the drive trim angle Trim is divided in to the three trim ranges described below The digital gauge is shown in the illustrations an analog gauge provides the same ...

Page 39: ...ge NOTICE Possible engine damage Maximum safe engine speed when running in beach range is 1000 rpm If the engine is running make sure the drive s coolant inlet is under water when trimming to beach range Tilt Tilt range for all drives is any angle over 30 This range is used for raising the drive completely an example is when putting the boat on the trailer NOTICE Do not operate run the engine in t...

Page 40: ...of the trim system trim in or out This is worsened with speed and changing sea conditions Avoid excessive trim in or out If you experience boat instability or high steering torque set the trim to neutral and return to port at reduced speed See your Volvo Penta dealer to correct the situation Trim Operation during Takeoff Trim is used to get the boat on plane when taking off from a stand still or f...

Page 41: ...own position B is normally used for acceleration onto plane operating at slow planing speeds and running against a rough sea WARNING Avoid excessive trim in bow down when operating at speed and or in rough seas The boat s bow may dive in to oncoming waves causing the boat to bow steer or spin rapidly possibly injuring the boat s passengers Be aware of these undesirable conditions that can occur wh...

Page 42: ...desired direction Once the lever is out of the neutral position you may release the button The neutral interlock will automatically re engage when the control lever is returned to the NEUTRAL position Throttle Only The gear shift can be disengaged so that the control lever affects only the engine throttle speed To disengage the shift mechanism move the control lever to the neutral position press t...

Page 43: ...is condition occurs look for possible causes and fix them if possible If the power steering system cannot be corrected on board proceed at a reduced speed You will be able to steer the boat but with increased effort See your authorized Volvo Penta dealer as soon as possible to correct your power steering system At slow speeds no wake your boat may tend to wander due to wind and current This is nor...

Page 44: ...nded periods with only one engine running Both engines must be running when under way If only one engine is running water may be forced back through the exhaust of the engine that is not running causing serious engine damage NOTICE Do not attempt to run the boat on plane if operating on a single engine operating with a single engine at full throttle could cause engine or transmission damage If run...

Page 45: ...o cause freezing NOTICE When temperatures drop below freezing failure to completely drain the cooling system will result in serious damage to the engine and exhaust manifolds NOTICE Freeze damage to the engine package is not covered by your Volvo Penta limited warranty Upon completion of engine operation drain the engine as described in Draining the Engine Shallow Water Operation WARNING The sudde...

Page 46: ...nderwater vegetation or other submerged debris This may lead to overheating and engine damage High Altitude Operation Volvo Penta EFI engines have programmed altitude compensation however there may be a slight performance loss at altitudes above 5000 feet due to lower air density If you are boating above 5000 feet for a short time a lower pitch propeller will restore some of the lost performance L...

Page 47: ... A boat travelling at a speed of approximately 70 M P H 60 knots covers about 101 feet 30 meters in 1 second The faster you go the quicker things will happen High speed driving requires a lot of water and a good distance from possible hazards Always allow for adequate reaction time Always reduce speed when visibility is reduced for whatever reason When driving make sure that all passengers are saf...

Page 48: ... in the boat due to sudden changes in boat movement Stop the Engine 1 The control lever must be at NEUTRAL N 2 Let engine return to idle Allow the engine to run at low idle in neutral for a few minutes after operations are completed This allows engine temperatures to equalize This is especially important when the engine has been run at high rpm or under heavy load just prior to shutdown 3 Turn ign...

Page 49: ...t the boat to be unused for two months or more it must be prepared for this shut down period See Storage page 101 When the drive is stored out of the water the sacrificial anodes oxidize on the surface This prevents them from functionally correctly when placed back in the water Before using the boat again the sacrificial anodes on the drive and shield must be cleaned with emery paper to remove any...

Page 50: ...ernator Look for the blue fitting shown in the image WARNING Risk of accidental engine starting While working with the flush fitting make sure that the engine is off and that it can not start remove key s place shifters in gear Alert others in the area to these safety steps External Flush Fitting A second flush fitting is located outside the boat on the transom shield 3 on the left side Look for t...

Page 51: ...start the engine When flushing the engine fresh water pressure must be 17 psi 117 kPa or greater 5 Let engine idle until engine temperature stabilizes at its normal operating range This will ensure the fresh water circulates throughout the engine 6 If flushing the engine with the boat in the water do not run higher than idle speed or sea water may be drawn in with the fresh water 7 After engine is...

Page 52: ... pieces of plants or animals hanging from an outdrive trailer or wakeboard can transfer enough biological material to establish an AIS in a new waterway The early reproductive stages of many AIS are microscopic small amounts of water in a bilge livewell cooler or trapped in a compartment can contain enough organisms to establish an infestation As responsible boaters and citizens each boat owner sh...

Page 53: ...transporting the trailer The drive should be all the way up and secured whenever the trailer and boat are being moved During transport be aware of high spots or dips in the roadway such as railroad crossings low street gutters large potholes or other uneven road surfaces Be careful when backing The drives could strike the road or ground causing damage When you have reached your destination if the ...

Page 54: ...w water to completely drain 2 Loosen 9 16 nut A on the stud holding the end cap on the bottom of the heat exchanger Do not remove the nut from the stud 3 Make sure the cap completely separates from the heat exchanger NOTICE Risk of freeze damage to heat exchanger The raw water portion of the heat exchanger has multiple compartments to insure that all compartments drain the cap must completely sepa...

Page 55: ...nding The safety of the boat s occupants should be a high priority The circumstances of the impact including the speed any injuries or any damage done should be factored into the course of action taken to protect the occupants and then minimize any further damage to the boat NOTICE If there are problems at any of the following steps call for assistance to move the boat to a location where it can b...

Page 56: ... in reverse operate at low RPMs to reduce the potential for damage To prevent galvanic corrosion any paint damage on the drive and propeller should be repaired before launching the boat again Tie Rod Applies to twin engine boats with mechanical not electric steering The tie rod connects the tiller arms of the two drives It is mounted inside the boat at the rear of the engines Check the tie rod if ...

Page 57: ...e batteries give off hydrogen gas during charging which when mixed with air can form an explosive gas This gas is easily ignited and highly volatile DANGER Never interchange the positive and negative poles on the batteries Risk of arcing and explosion 1 Check that the auxiliary battery has the same voltage as the engine electrical system 2 Connect the red positive cable to the plus terminal on the...

Page 58: ...thering information and keep a detailed record of the symptoms of the malfunction Keep a record of pertinent facts such as When did this trouble start How was the boat loaded Did the trouble occur suddenly or did it become apparent gradually Whether servicing the boat s systems yourself or having your product serviced by a certified Volvo Penta dealer you will need this record of information to id...

Page 59: ... dirty insulator Low battery voltage Call for assistance or see Volvo Penta authorized dealer Fuel System Check Fuel level Fuel shutoff and multiple tank valves are open and operating properly External fuel filter canister clogged Quantity and condition of fuel in boat tank Operation and flow capacity of boat anti siphon valve Fuel tank vent is unrestricted Fuel tank pick up screen is clean Correc...

Page 60: ...Supply pump Loose belts and or pulleys See Cooling System Call for assistance or see Volvo Penta authorized dealer Mountings Check Loose broken or worn engine mounts Loose lag screws holding mounts to stringer Call for assistance or see Volvo Penta authorized dealer Alternator Check Loose pulley see dealer Noise from bearings see dealer Call for assistance or see Volvo Penta authorized dealer Driv...

Page 61: ...supply pump Water leaks on pressure side of supply pump Heat exchanger to be sure that it is free of debris Call for assistance or see Volvo Penta authorized dealer Engine Dies Out Refer to Engine Protection Mode Loss of Fuel or Out of Fuel Check Fuel level in tank Water or debris in fuel Plugged fuel filter Fuel pickup tube and screen blockage Fuel tank vent blockage Air leak on suction side of f...

Page 62: ...r Low Oil Pressure or Engine Knock Engine Components Check Oil quality dirt or water in oil Oil quantity Oil type and weight Call for assistance or see Volvo Penta authorized dealer Low Battery Voltage After Short Storage To Charge Check all battery and starter cable connections to ensure they are clean and tight Use a fully charged battery to jump start the engine Refer to Starting Using Auxillia...

Page 63: ... can usually be traced to differences between actual conditions and the test conditions The condition of the hull also influences performance See Hull Weight and Boat Bottom that follow Hull Weight Total boat weight is an important factor in performance This is a combination of the boat and the passengers and gear that are on the boat Any increase in boat weight will reduce boat speed To minimize ...

Page 64: ...e 4200 RPMs Bring the engine to idle to investigate the problem Use the oil pressure and temperature gauges to verify a problem exists Check the engine dipstick for proper oil level See Troubleshooting page 59 for temperature issues The low oil pressure engine overheat problem must be corrected before the engine will return to normal operation If a temperature problem caused the EPM to activate th...

Page 65: ... reaches recommended levels If you are unable to remove oil from the engine make way at reduced speed Correct the oil level as soon as possible If the oil level is not the problem or the alarm continues to sound after adjusting the oil level check to see if there are any additional problems such as engine overheating See the next section for additional information If the problem persists contact y...

Page 66: ...d Water in Oil and Oil Level OceanX drives are equipped with a sensor that monitors oil level and quality If the oil level in the drive is low or water is detected in the oil an alarm will sound for one second every sixty seconds If this alarm sounds check the level and quality of the oil in the drive NOTICE Operating the drive with low or poor quality oil could lead to major drive damage If the a...

Page 67: ...ine is cranking or running If a pump is not working check the fuse and replace if necessary See your Volvo Penta dealer if further service is required The fuel filter C is also mounted to the fuel cell To change the filter see Engine Fuel Filter Replacement NOTICE A loud whining noise at idle may be due to a restricted fuel filter causing a noisy fuel pump Operating the engine with a restricted fi...

Page 68: ...s a first step in troubleshooting the problem A label on the cover shows the location type size and other information for the relays fuses and breakers Part numbers are also provided The image is an example of one of these labels and may not represent your engine See the cover label on your engine Spare fuses are located on the inside of the fuse box cover Remember to replace any spares that are u...

Page 69: ...d by authorized service technician soonB ON A ON YES Engine operates at reduced throttle providing maneuvering speed only operate boat accordinglyD Engine and or emission system should be inspected by authorized service technician as soon as possibleE ON A ON YES YES Engine RPMs limited to idle speed only Return to port as soon as possible Engine and or emission system should be inspected by autho...

Page 70: ...g with trimming Steering If you experience difficulty steering the boat check for the following 1 Check the fluid level in the power steering pump reservoir The fluid level must be above the ADD line and below the FULL HOT line or FULL COLD line depending on its temperature when checked 2 Make sure the drive is not blocked from moving 3 Check all steering line fittings to ensure they are tight Che...

Page 71: ... surrounding boats Disconnect shore power wait 8 hours and recheck If still present temporarily relocate boat to another area away from the marina and check again Loose or corroded terminals on the electronic unit or battery Clean and tighten connectors Copper bottom paint is in contact with the transom shield Remove paint and ensure there is a 25mm 1 in border between transom shield and bottom pa...

Page 72: ...t and engine exhaust will sit lower in the water This raises the water level in the exhaust If you add too much weight the water level will be high enough to allow water ingestion NOTICE Water ingestion damage from over loading is not covered by warranty Consider the static water line of your boat before adding equipment such as generators appliances coolers and other heavy items Do not store un n...

Page 73: ...next to and above the manifold B 4 Unplug the end of the hose and allow water to drain down until it has maintained a stable level 5 Measure the vertical distance C from water line D in the hose to the top of manifold B This is the SWL Measurement C should be 13 in 33 cm or greater 6 If the SWL is less than 13 in 33 cm contact your Volvo Penta dealer for information on raising the engine s exhaust...

Page 74: ...ll scheduled maintenance However Volvo Penta may deny you warranty coverage for your emission control system if failure results from abuse neglect improper maintenance or unapproved modifications If emission control system repair is required during the warranty period you are responsible for presenting your engine to a Volvo Penta authorized dealer as soon as the problem exists The warranty repair...

Page 75: ...ing Fluid Check level Remote Control and Shift System Check for proper operation 1 Fresh water cooled versions Owner s Checklist Check Each Month 1 Check Correct Fill Lube Adjust Tighten Clean Change Replace Batteries and Connections Batteries hold charge connections clean and tight Drive Unit Oil Exhaust Hoses and Bellows Check for damage leaks and loose clamps Bellows U joint and Exhaust Check f...

Page 76: ...tems to deter future problems If any items fail the checks the dealer should correct them as needed Scheduled maintenance and any corrective work performed are part of normal maintenance and as such are not part of warranty Exceptions may occur based on what the dealer finds during the service work Always insist that your dealer use genuine Volvo Penta parts oils and lubricants when servicing your...

Page 77: ...e or Every 100 Hours Check Correct Fill Lube Adjust Tighten Clean Change Replace Engine Check for Campaigns or Recalls Dealer to check serial number on Partner Network Serpentine Belt Wear tension Oil and Filter 1 2 Change Fuel Pump and System Check for leaks Flame Arrestor Properly secured Fuel Filter Replace Exhaust Hoses and Bellows Check for damage leaks loose clamps Exhaust Manifolds Risers P...

Page 78: ...iscellaneous Batteries and Connections Batteries hold charge connections clean and tight Engine Alignment Check General Inspection All engine and drive hardware clamps screws nuts etc Power Steering Check for proper operation check hoses and components for leaks Power Steering Fluid Check level Steering System Cable s Check for proper operation lubricate Remote Control and Shift System Check for p...

Page 79: ...osion prevention in gasoline fueled boats Use of non marine parts may result in onboard explosions Certain fuel and electrical system components must comply with U S Coast Guard and other regulations for explosion prevention Parts or components that comply with these regulations are designed so they will not emit fuel vapors or cause ignition of fuel vapors in the engine compartment To prevent exp...

Page 80: ...for genuine oils lubricants and coolant Always insist that your dealer use genuine Volvo Penta parts oils and lubricants when servicing your engine and drive Genuine Volvo Penta parts have been designed and approved to meet the safety requirements and heavy demands of marine engines Volvo Penta replacement parts are designed to meet all applicable legal requirements and industry standards for mari...

Page 81: ...ocks when working on electrical systems To disconnect electrical power remove the ignition key turn off the power supply to the engine at the main switches lock the switches or tag the switches to alert others tag all starting positions Disconnect and remove any shore power connections to the boat Reverse the procedure when the maintenance work has been completed Pressure Washing NOTICE Do not use...

Page 82: ... carried out by an authorized Volvo Penta workshop The engine must not be modified in any way except with accessories and service kits approved by Volvo Penta No modifications to the exhaust pipes and air supply ducts for the engine may be undertaken Seals may only be broken by authorized personnel Otherwise the general instructions contained in this Operator s Manual concerning operation service ...

Page 83: ...k the indicators located on the automatic tensioner housing When tick marks G and H align the belt is stretched and should be replaced If G is betweeen H and I the belt is good Also check the serpentine belt for Missing chunks Dry rot Exposed cords or excessive fraying Oil or grease Check the pulley surfaces for corrosion A rough pulley surface will quickly wear the belt If you suspect the belt ne...

Page 84: ...s possible Check the oil level before every trip See Engine Break in Gasoline Engines publication number 47700022 that came with your engine After the break in period check the oil level according to the Maintenance Schedule Frequent oil level checks are a good strategy to ensure long engine life Oil level checks help identify engine service issues such as leaks and excessive oil consumption befor...

Page 85: ...l changes or added between changes must meet the Engine Oil Specifications page 106 If oil is added use Volvo Penta full Synthetic Gasoline Engine Oil Catalytic Converter Approved SAE 10W 40 If Volvo Penta oil is unavailable an alternative oil can be used as long as it meets the Engine Oil Specifications P0018402 Maintenance 47707742 09 2016 AB VOLVO PENTA 83 ...

Page 86: ...tch to prevent stray sparks Eliminate all sources of spark DANGER Failure to inspect your work may allow fuel leakage to go undetected This could become a fire or explosion hazard WARNING Risk of fire When carrying out work on the fuel system make sure the engine is cold A fuel spill onto a hot surface or electrical components can cause a fire WARNING Risk of fire Store fuel soaked rags and other ...

Page 87: ...orrosion and oxidation Add the treatment according to the instructions on the label Also use the treatment for offseason storage winterization as part of the fuel treatment process See Fuel Treatment During Storage page 87 Volvo Penta gasoline engines are equipped with a water separating fuel filter see Engine Fuel Filter Replacement The use of an additional water separating fuel filter between th...

Page 88: ...e prepared to catch any fuel that spills from the filter or pump 3 Use a filter wrench to loosen the filter Remove the filter 4 Using clean engine oil lightly lubricate the gasket C and inner seal D on the new fuel filter 5 Screw the new filter on to the pump assembly Hand tighten 6 Clean up any spilled fuel Safely discard the filter and any absorbent materials 7 Turn on the main battery switch 8 ...

Page 89: ...te level of mechanical skill and knowledge If you do not feel comfortable performing this procedure see your Volvo Penta dealer for assistance Ask the dealer to perform this Fuel Storage Mixture procedure as part of preparing the engine for storage Using a portable outboard engine fuel tank add Fresh fuel enough to run engine 15 minutes Two cycle motor oil 50 1 ratio gas to oil Volvo Penta Ethanol...

Page 90: ...d to idle and stop the engine 4 Reconnect the boat fuel line to the fuel inlet fitting and check for fuel leaks Do not start engine DANGER Failure to inspect your work may allow fuel leakage to go undetected This could become a fire or explosion hazard Electronic Fuel Injection The electronic fuel injection EFI fuel metering system delivers the correct amount of fuel to the engine under all operat...

Page 91: ...pen it after the procedure is done Freshwater Cooling System If your engine is equipped with a freshwater cooling system check the coolant level before each trip If coolant is low add by removing the coolant filler cap B and adding coolant via the fill spout Do not fill above the maximum fill line A WARNING Do not open the coolant filler cap when the engine is hot Steam or hot fluid could spray ou...

Page 92: ...t correct If the boat engine will be stored or used in an area with freezing temperatures the coolant mixture must be checked to insure it has adequate temperature protection properties As part of winterization Volvo Penta highly recommends that the coolant be checked for correct freeze protection Use a coolant test kit hydrometer to check a sample of the coolant The temperature indicated by the h...

Page 93: ... and animals if ingested Dispose of all coolant and shop materials according to local environmental regulations CAUTION Ethylene glycol coolant is an eye irritant Wear eye protection when working with coolant Maintenance 47707742 09 2016 AB VOLVO PENTA 91 ...

Page 94: ...ake sure all are tight Inspect the rubber bellows B for signs of over heating or deterioration of the rubber Defective bellows must be replaced before the boat is used again Inspect the exhaust manifolds M risers R elbows E and pipe P for signs of corrosion For replacement of exhaust parts see your Volvo Penta dealer Exhaust Anodes There is an anode in each exhaust riser see illustration Riser ano...

Page 95: ...sive and is not covered by warranty Spark Plugs Very high quality spark plugs were installed in your engine at the factory Replacement spark plugs must be of equal quality See your dealer for the correct spark plugs The ignition and fuel management systems of these engines are finely tuned around many factors including the exact specification of the spark plugs Aftermarket plugs and plugs from oth...

Page 96: ...ns during engine start Ventilate the engine compartment before working on batteries or battery connections WARNING Risk of explosion To prevent accidental sparks and control acid and gases emitted by the batteries the batteries should always be mounted in approved marine battery boxes with covers Always make sure the battery is secured and the cover is firmly attached NOTICE Do not disconnect the ...

Page 97: ... until oil is at proper level See drive Workshop Manual Check O ring on dipstick for wear or nicks Replace if needed Tighten dipstick to 48 72 in lb 5 4 8 1 Nm During oil level check inspect oil for signs of water intrusion The oil should be amber in color Milky looking oil indicates water mixed with the oil Also check for metal or other debris in oil If moisture or metal flakes appear in the driv...

Page 98: ...is required unless trim system performance is poor If system performance is poor contact a Volvo Penta dealer or refer to the Workshop Manual Pitot Tube Speedometer Port The pitot tube located at the leading edge of the drive unit provides pressure input for the speedometer If the pitot tube becomes clogged e g silt sand vegetation the speedometer may stop functioning To clear debris from the pito...

Page 99: ...fications Inspecting Drive Anodes Inspect anodes see Maintenance Schedule for frequency If an anode is 2 3 its original size 1 3 eroded replace it The amount of erosion on the drive anode is a good indication of the condition of the shield anode If additional electronic or electrical equipment is installed each item should have an individual anode or grounding device and all grounding devices must...

Page 100: ...le 2 Turn the engine off and allow the oil to settle for at least 30 minutes 3 Remove the gear shift cover using a 12mm socket to loosen and remove the five screws holding it in place 4 Insert the key into the ignition switch O Turn the key one step to the right I to switch on engine system voltage and instrumentation Do not start the engine 5 Move the plastic protector A off off the oil sensor co...

Page 101: ...enever you remove or replace a propeller Do not attempt to hold propellers by hand when you remove or install propellers and propeller nuts Serious injury could result NOTICE Never continuously run with a damaged propeller Running with a damaged propeller can result in drive unit and engine damage NOTICE Propellers must be removed and the shaft re greased according to the frequency provided in the...

Page 102: ...g on fluid temperature at check If needed add Volvo Penta Power Trim Tilt and Steering Fluid Do not overfill the pump reservoir NOTICE Never fill the steering system with oil of unknown quality Non recommended oil may cause steering operation impairment or component damage Do not allow contaminants to enter the reservoir when checking or filling the oil level 51836 Maintenance 100 47707742 09 2016...

Page 103: ...ne Flush page 48 Drain water from raw water side of engine cooling system Do not drain the engine block See Engine Shutdown page 52 Store battery as recommended by manufacturer Add fuel stabilizer refer to Ethanol Blended Gasoline page 85 P0016600 47707742 09 2016 AB VOLVO PENTA 101 ...

Page 104: ... or similar on ends Replace engine oil and oil filter Replace drive oil Fuel system treatment as described in Fuel Treatment During Storage page 87 Check coolant for proper fill level and freeze protection level Drain water from raw water side of engine cooling system See Engine Shutdown page 52 Close the valve in the fuel line between the tank and the engine s fuel pump or fuel filter if mounted ...

Page 105: ...install all engine drain plugs Reconnect any hoses removed for storage Check battery for correct charge Reinstall if removed Open the fuel shut off valve and check fuel system for leaks Check all oil and fluid levels and fill as necessary Check drive transom shield and heat exchanger anodes Clean or replace as necessary Storage 47707742 09 2016 AB VOLVO PENTA 103 ...

Page 106: ...attery cables Open the fuel shut off valve and check fuel system for leaks Check the flame arrestor If dirty contact your dealer for cleaning Pump the bilge dry and air out engine compartment Federal state and or local regulations prohibit the pumping of oil into any navigable waters Check all oil and fluid levels and fill as necessary Check drive transom shield and heat exchanger anodes Clean or ...

Page 107: ... inches 1 025 mm Spark plug installation torque 11 ft lb 15 Nm COOLING SYSTEM Thermostat 160 F 71 C closed cooling heat exchanger mounted on engine Coolant type See Coolant page 109 OIL FILTER Engine oil filter Volvo Penta replaceable paper element OIL CAPACITY NOTICE Overfilling the oil can cause engine and or drive damage Always use the dipstick to check the oil level whenever refilling or toppi...

Page 108: ... Penta Full Synthetic Gasoline Engine Oil Catalytic Converter Approved SAE 10W 40 These oils are engineered to meet all of the requirements of your high output engine and are formulated specifically for marine engines These oils are available at Volvo Penta dealers The full synthetic Volvo Penta oil may not be available in all markets or service shops If the full synthetic Volvo Penta oil is not a...

Page 109: ...s not covered by the warranty Ethanol Blended Gasoline Volvo Penta engines are designed to operate on the commercially available fuel approved by the legislation and governmental agencies of all countries where the engines are marketed and sold Volvo Penta gasoline engines are designed to operate on fuel blends which have a higher percentage of gasoline than ethanol Examples are E10 10 ethanol and...

Page 110: ... this manual See Maintenance Fuel System and Storage NOTICE Fuel system or engine damage caused by water foreign particles sludge or gums created by improperly handled ethanol fuel is not covered by warranty Methanol Do not use any fuel containing methanol in Volvo Penta gasoline engines Methanol is also known as methyl alcohol wood alcohol carbinol wood naphtha methyl hydrate or wood spirits DANG...

Page 111: ... used consult your dealer The maximum length is 20 feet per cable regardless of diameter NOTICE Do not use aluminum core battery cables Failure to use battery cables of recommended gauge and material could result in poor starting and electrical component damage Battery Battery Requirements Replace the battery with one that has the same or more cold cranking amps and reserve capacity as the battery...

Page 112: ...GL 5 synthetic gearcase lubricant NOTICE Whenever you are changing or topping up the oil always check the oil level using the dipstick Drive Oil Capacity DPS Models 2 6 quarts 2 5 liters FWD Models 3 0 quarts 2 8 liters NOTICE If your drive is equipped with a Drive Spacer you will need to add more oil than the recommended amount P0016608 P0020812 Technical Data 110 47707742 09 2016 AB VOLVO PENTA ...

Page 113: ...he lines provided below Make a copy of this page and store the information away from the boat NOTICE The identification plates depicted in the illustrations below are samples only The numbers on your identification plates will be different than those shown below Engine Plate 51802 SERIAL NUMBER SALES NUMBER Transom Shield Plate 51804 SERIAL NUMBER PRODUCT NUMBER TYPE Drive Unit Plate 51803 SERIAL ...

Page 114: ...the engine decal Your Volvo Penta dealer will have attached these stickers at the time that the transom assembly and drive unit were mounted on your boat and attached to the engine The engine plate is typically located on the port rear side of the engine block The California emission sticker is located on the engine cover The emission control Information sticker is located on the flat outside face...

Page 115: ... in the EU RCDII must be implemented by January 18 2017 all engines entering the EU on and after this date must have DOCs that conform to RCDII To insure that the necessary DOC is provided in all cases DOCs for both Directives are provided on the following pages In all cases the more recent DOC for RCDII supercedes the earlier DOC The earlier DOC is provided for instances where this manual is supp...

Page 116: ...V018 V8 380 283 kW EXVOL016 SDVOLV018 Essential Requirements Standards Used Other Normative Documents Used Annex I B Exhaust Emissions Engine identification Volvo Penta std Annex I B 1 Exhaust emission requirements EN ISO 8178 1 1996 Annex I B 2 Durability Volvo Penta std Annex I B 3 Operator s manual ISO 10240 2004 Amd 1 2015 Annex I B 4 Annex I C Noise Emissions Sound emission levels EN ISO 1450...

Page 117: ...er V8 350 261 kW EXVOL016 SDVOLV018 V8 380 283 kW EXVOL016 SDVOLV018 Essential Requirements Standards Used Other Normative Documents Used Annex I B Exhaust Emissions Engine identification Volvo Penta std Annex I B 1 Exhaust emission requirements EN ISO 8178 1 1996 Annex I B 2 Durability Volvo Penta std Annex I B 3 Operator s manual ISO 10240 2004 Annex I B 4 Annex I C Noise Emissions Sound emissio...

Page 118: ...to the link below On the web page type in the publication number found in the bottom of this page 7 8 digits http vppneuapps volvo com manual coupon If internet access isn t possible please contact your Volvo Penta dealer All order information is stored internally at AB Volvo Penta and will not be shared with third parties 116 47707742 09 2016 AB VOLVO PENTA ...

Page 119: ...l 21 Engine Status Panel Function 67 Engine Submersion 55 Engine Troubleshooting Guides 56 Engine General 81 Ethanol Blended Gasoline 85 107 Exhaust Anodes 92 Exhaust Bellows and Clamps 92 F Flooded Engine 30 Forward Drive 6 Freshwater Cooling System 89 Friction Brake 24 Fuel System 84 107 Fuel Treatment During Storage 87 Fuse and Relay Box 66 G Gauges 20 H High Altitude Operation 44 High Performa...

Page 120: ...ration 43 Shifting and Speed Control 33 Short Term Storage 101 Spark Plugs 93 Special Boating Conditions 43 Starting the Engine 29 Starting Using Auxiliary Batteries 55 Static Water Line 70 Static Water Line Test 71 Steering 68 100 Steering System Operation 41 Stop the Engine 46 Stop the Engine Before Service 79 T Throttle Only 40 Trailering Your Boat 51 Trim Gauge 22 Trim Ranges 36 Trim Tilt Moto...

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