Yamaha 2015 YZF-R3A Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

6-2

6

EAUB1402

Owner’s tool kit

The owner’s tool kit is located on the
bottom of the passenger seat (See
page 3-18.) and it held in place with an
O-ring.
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.

TIP

If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

1. Owner’s tool kit
2. O-ring

1

2

UB02E0E0.book Page 2 Thursday, January 15, 2015 3:39 PM

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Summary of Contents for 2015 YZF-R3A

Page 1: ...DIC183 YZF R3A OWNER S MANUAL Read this manual carefully before operating this vehicle B02 F8199 E0 English E ...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB02E0E0 book Page 1 Thursday January 15 2015 3 39 PM ...

Page 3: ...In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent ...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...onesia Motor Manufacturing 1st edition January 2015 All rights reserved Any reprinting or unauthorized use without the written permission of PT Yamaha Indonesia Motor Manufac turing is expressly prohibited Printed in Indonesia UB02E0E0 book Page 2 Thursday January 15 2015 3 39 PM ...

Page 6: ...ol system 6 3 General maintenance and lubrication chart 6 4 Checking the spark plugs 6 8 Engine oil and oil filter cartridge 6 9 Coolant 6 12 Replacing the air filter element and cleaning the check hose 6 13 Checking the throttle grip free play 6 15 Valve clearance 6 15 Tires 6 15 Cast wheels 6 17 Adjusting the clutch lever free play 6 18 Checking the brake lever free play 6 19 Brake light switche...

Page 7: ... light bulb 6 35 Supporting the motorcycle 6 36 Troubleshooting 6 37 Troubleshooting charts 6 38 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 INDEX 10 1 UB02E0E0 book Page 2 Thursday January 15 2015 3 39 PM ...

Page 8: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 9: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not s...

Page 10: ...ycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo ...

Page 11: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Care...

Page 12: ...struc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the ...

Page 13: ... 3 Owner s tool kit page 6 2 4 Passenger seat lock page 3 18 5 Storage compartment page 3 20 6 Shock absorber assembly spring preload adjusting ring page 3 20 7 Shift pedal page 3 13 8 Engine oil drain bolt page 6 9 9 Engine oil filter cartridge page 6 9 UB02E0E0 book Page 1 Thursday January 15 2015 3 39 PM ...

Page 14: ...y page 6 29 3 Fuel tank cap page 3 15 4 Headlight page 6 32 5 Engine oil filler cap page 6 9 6 Engine oil level check window page 6 9 7 Brake pedal page 3 13 8 Rear brake light switch page 6 20 9 Rear brake fluid reservoir page 6 21 UB02E0E0 book Page 2 Thursday January 15 2015 3 39 PM ...

Page 15: ...2 2 Left handlebar switches page 3 11 3 Multi function meter unit page 3 4 4 Main switch steering lock page 3 1 5 Front brake fluid reservoir page 6 21 6 Right handlebar switches page 3 11 7 Throttle grip page 6 15 8 Brake lever page 3 13 UB02E0E0 book Page 3 Thursday January 15 2015 3 39 PM ...

Page 16: ... is started and stays on until the key is turned to even if the engine stalls EAU54301 off All electrical systems are off The key can be removed WARNING EWA16371 Never turn the key to or LOCK while the vehicle is moving Other wise the electrical systems will be switched off which may result in loss of control or an accident EAU60860 LOCK The steering is locked and all electrical systems are off Th...

Page 17: ...ng the key to The warning light should come on and remain on until the engine is started If the warning light does not come on initially when the key is turned to have a Yamaha dealer check the elec trical circuit NOTICE ECA21210 If the warning light comes on when the engine is running stop the en gine immediately and check oil level If the oil level is below the minimum level add sufficient oil o...

Page 18: ...g light comes on when the key is turned to ON and goes off after traveling at a speed of 10 km h 6 mi h or higher If the ABS warning light does not come on when the key is turned to ON comes on or flashes while riding does not go off after traveling at a speed of 10 km h 6 mi h or high er The ABS may not work correctly If any of the above occurs have a Yamaha dealer check the system as soon as pos...

Page 19: ...he risk of an accident The multi function meter unit is equipped with the following a speedometer a tachometer a clock a fuel meter a coolant temperature meter a transmission gear display a multi function display a shift timing indicator light a self diagnosis device TIP Be sure to turn the key to be fore using the SEL and RES buttons except for setting the shift timing indicator light control mod...

Page 20: ... seconds 3 When the hour digits start flash ing push the RES button to set the hours 4 Push the SEL button and the minute digits will start flashing 5 Push the RES button to set the minutes 6 Push the SEL button and then release it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel tank When the key is turned to the dis play segments of the fuel meter will sweep ...

Page 21: ...t temperature meter will sweep once across the temperature range and then return to C in order to test the electri cal circuit If the last segment on the right flashes stop the vehicle then stop the engine and let the engine cool See page 6 38 NOTICE ECA10022 Do not continue to operate the en gine if it is overheating TIP The coolant temperature varies with changes in the weather and engine load T...

Page 22: ...ng order TRIP F L 100 km or km L AVE_ _ _ L 100 km or AVE_ _ _ km L OIL TRIP ODO TRIP 1 TRIP 2 TRIP F To reset a tripmeter select it by push ing the SEL button and then push the RES button for at least one sec ond If you do not reset the fuel reserve trip meter manually it resets itself auto matically and the display returns to the prior mode after refueling and traveling 5 km 3 mi For the UK only...

Page 23: ...itions is shown MPG for the UK only The dis tance that can be traveled on 1 0 Imp gal of fuel under the current riding conditions is shown To switch between the instantaneous fuel consumption displays push the SEL button for one second TIP If traveling at speeds under 20 km h 12 mi h _ _ _ is displayed Average fuel consumption display The average fuel consumption display can be set to either AVE_ ...

Page 24: ...le OIL and the oil change tripmeter are flashing push the RES button for three seconds The oil change indicator will be reset If the engine oil is changed before the oil change indicator comes on i e be fore the periodic oil change interval has been reached the oil change tripmeter must be reset for the next periodic oil change to be indicated at the correct time Shift timing indicator light The s...

Page 25: ...point setting modes To set the shift activation point TIP The shift timing indicator light activa tion point can be set between 7000 r min and 13500 r min From 7000 r min to 12000 r min the indicator light can be set in increments of 500 r min From 12000 r min to 13500 r min the indicator light can be set in increments of 200 r min 1 Push the RES button to select the desired engine speed for acti ...

Page 26: ...evice for various electrical circuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the display will indicate an error code NOTICE ECA11591 If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage EAU1234H Handlebar switches Left Right 1 Engine trouble warning light 2 Error code di...

Page 27: ... before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12713 Start switch Push this switch to crank the engine with the starter See page 5 1 for start ing instructions prior to starting the en gine EAU62500 The engine trouble warning light will come on when the key is turned to and the sta...

Page 28: ...ransmission equipped on this motorcycle EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 1 1 Brake lever 1 1 Brake pedal 1 UB02E0E0 book Page 13 Thur...

Page 29: ...ch will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from the hydraulic control unit and if the brake lever or brake pedal is even slightly applied a...

Page 30: ...el is a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cini...

Page 31: ...engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand or premium unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of ...

Page 32: ...xhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more ...

Page 33: ...t the projections on the front of the passenger seat into the seat holders as shown and then push the rear of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the center cover by re moving the screws 3 Remove the rider seat by remov ing the bolts 1 Passenger seat lock 2 Unlock 2 1 1 Projection 2 Seat holder 1 2 2 1 Center c...

Page 34: ...ated on the bottom of the passenger seat To secure a helmet to a helmet hold er 1 Remove the passenger seat See page 3 18 2 Attach a helmet to a helmet hold er and then securely install the passenger seat WARNING Nev er ride with a helmet attached to the helmet holder since the hel met may hit objects causing loss of control and possibly an accident EWA10162 To release a helmet from a helmet holde...

Page 35: ...s Fold the mir rors back to their original position be fore riding WARNING EWA14372 Be sure to fold the rear view mirrors back to their original position before riding EAU68140 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum setti...

Page 36: ... adjustment 3 Install the drive chain guard by in stalling the collars and bolts and then tighten the bolts to the spec ified torque EAU15152 Luggage strap holders There is a luggage strap holder on each passenger footrest 1 Extension bar 2 Special wrench 3 Spring preload adjusting ring 4 Position indicator 7 6 5 4 3 2 1 4 b a 3 2 1 Spring preload setting Minimum soft 1 Standard 3 Maximum hard 7 T...

Page 37: ...ff system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU44893 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch clutch switch and neutral switch has the following fun...

Page 38: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch...

Page 39: ...ints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 3 15 3 17 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 9 Coolant Check coolant level in reservoir If necessary...

Page 40: ...le grip free play and lubricate ca ble and grip housing 6 15 6 25 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 22 6 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 15 6 17 Brake and shift pedals Make su...

Page 41: ...ightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 22 ITEM CHECKS PAGE UB02E0E0 book Page 3 Thursday January 15 2015 3 39 PM ...

Page 42: ...engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU67610 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled an...

Page 43: ...ls etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The tra...

Page 44: ...ontinue to downshift as necessary 4 Once the motorcycle has stopped the transmission can be shifted into the neutral position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slowed...

Page 45: ...e changed and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 8400 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10311 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU...

Page 46: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dru...

Page 47: ...ools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 2 O ring 1 2 UB02E0E0 ...

Page 48: ...nce chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection sys tem Adjust synchroniza...

Page 49: ...d vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Replace Every 2 years 8 Wheels Check runout and for damage 9 Tires Check tread depth and for ...

Page 50: ... grease Every 20000 km 12000 mi 14 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 15 Brake lever pivot shaft Lubricate with silicone grease 16 Brake pedal pivot shaft Lubricate with lithium soap based grease 17 Clutch lever pivot shaft Lubricate with lithium soap based grease 18 Shift pedal pivot shaft Lubricate with lithium soap based grease 19 Sidestand Check o...

Page 51: ...ing system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ...

Page 52: ... filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged UB02E0E0 book Page 7 Thursday J...

Page 53: ...gine could be operating improperly Do not at tempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surfa...

Page 54: ...kcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level sur face 2 Start the engine warm it up for several minutes and then turn it off 3 Plac...

Page 55: ...new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque TIP Install the new gasket as shown 1 Oil filter wrench 2 Oil filter cartridge 1 2 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lbf 1 UB02...

Page 56: ...several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil pressure warning light should go off NOTICE ECA20860 If the oil pressure warning light flick ers or remains on even if the oil level is correct immediately turn the en gine off and have a Yamaha dealer check the vehicle 11 Turn t...

Page 57: ...ximum level marks 3 If the coolant is at or below the minimum level mark remove the left side cowling and coolant res ervoir cover to access the coolant reservoir 4 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE If ...

Page 58: ...G Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU62650 Replacing the air filter ele ment and cleaning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Replace the air filter element more frequently if you are riding in un usually wet or dusty areas In addition the air filter check hos...

Page 59: ...ement installed otherwise the piston s and or cylinder s may become excessively worn ECA10482 5 Install the air filter case cover by installing the screws 6 Install the left side panel by install ing the bolts To clean the air filter check hose 1 Check the hose on the front of the air filter case for accumulated dirt or water 2 If dirt or water is visible remove the hose clean it and then install ...

Page 60: ... contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operati...

Page 61: ...el and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and rubber tire air valves Tires age even if they...

Page 62: ...to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU62662 Adjusting the clutch lever free play The clutch lever free play should mea sure 10 0 15 0 mm 0 39 0 59 in as shown Periodically ...

Page 63: ...ever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 7 Tighten the locknut at the crank case 8 Install the right side cowling by in stalling the bolts TIP Fit the projections on the cowling into the slots as shown 9 Tighten the locknut at the clutch lever 1 Right side cowling 2 Bolt 2 1 2 2 1 Lockn...

Page 64: ... If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36504 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect If necessary have a Yam...

Page 65: ...he brake pads as a set EAU36721 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set...

Page 66: ...r or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go ...

Page 67: ... before each ride and adjusted if necessary EAU22776 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAU62980 To adjust the d...

Page 68: ...thin the specified limits ECA10572 TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make sure that the drive chain pullers are in the same position the drive chain slack is correct and the drive chain moves smoothly 5 Install t...

Page 69: ...rive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11112 EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles ...

Page 70: ...ricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU44275 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Brake pedal Shift pedal Recommended lubricant Lithium soap based grease UB02E0E0 book Page 25 Thursday January 15 2...

Page 71: ...should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricants Brake lever Silicone gr...

Page 72: ... the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds s...

Page 73: ...cking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU62521 Battery The battery is located under the rider seat See page 3 18 This model is equipped with a VRLA Valve Regulated Le...

Page 74: ... the vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place ...

Page 75: ... relay coupler and then slide the cover to its orig inal position 5 Place the tray in its original posi tion and then install the quick fas teners 6 Install the passenger seat Fuse box 1 is located behind the center cover See page 3 18 Fuse box 1 1 Quick fastener 2 Tray 2 1 1 Starter relay cover 2 Starter relay coupler 3 Main fuse 4 Spare main fuse 1 2 3 4 1 Fuse box 1 1 Ignition fuse 2 Signaling ...

Page 76: ...am age to the electrical system and possibly a fire EWA15132 3 Turn the key to and turn on the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Fuse box 2 1 Spare fuse 2 ABS solenoid fuse 3 ABS motor fuse 1 1 2 3 Specified fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 7 5 A I...

Page 77: ...n gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight bulb cover by turning it counterclockwise 2 Disconnect the headlight coupler 3 Unhook the headlight bulb holder and then remove the burnt out bul...

Page 78: ...U39021 Auxiliary light bulb If the auxiliary light does not come on have a Yamaha dealer check the elec trical circuit or replace the bulb EAU24182 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Auxiliary light 1 UB02E0E0 book Page 33 Thursday January 15 2015 3 39 PM ...

Page 79: ...stall the socket together with the bulb by turning it clockwise 6 Install the turn signal light lens by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 EAU62670 Replacing the license plate light bulb 1 Remove the mudguard by remov ing the quick fasteners 2 Remove the rear fender lower panel by removing the bolts and screws 1 Turn signal light lens 2 ...

Page 80: ...ng the motorcycle to stand upright Check that the motorcy cle is in a stable and level position be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack under the frame in front of the ...

Page 81: ...systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA151...

Page 82: ...ave a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not star...

Page 83: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leak...

Page 84: ...let with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always...

Page 85: ...rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the fol...

Page 86: ...e dry completely before storing or covering it WARNING EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braki...

Page 87: ...park plugs and then place the spark plugs on the cylinder head so that the elec trodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark pl...

Page 88: ...MOTORCYCLE CARE AND STORAGE 7 5 7 TIP Make any necessary repairs before storing the motorcycle UB02E0E0 book Page 5 Thursday January 15 2015 3 39 PM ...

Page 89: ...il filter cartridge replacement 2 10 L 2 22 US qt 1 85 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 0 96 L 1 01 US qt 0 84 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 14 L 3 7 US gal 3 08 Imp gal Fuel reser...

Page 90: ...Pa 2 50 kgf cm2 36 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT2 75 Rear wheel Wheel type Cast wheel Rim size 17M C x MT4 00 Front brake Type Single disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil sprin...

Page 91: ...eam indicator light LED Oil pressure warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuses Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Radiator fan motor fuse 7 5 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 A ABS solenoid fuse 15 0 A Backup fuse 7 5 A UB02E0E0 book Page 3 Thursday January 15 ...

Page 92: ...ER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU62971 Vehicle identification number The vehicle identification number is stamped into the frame under the pas senger seat See page 3 18 TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped int...

Page 93: ...fixed to the frame under the passenger seat See page 3 18 Record the information on this label in the space provided This infor mation will be needed when ordering spare parts from a Yamaha dealer UB02E0E0 book Page 2 Thursday January 15 2015 3 39 PM ...

Page 94: ...9 High beam indicator light 3 2 Horn switch 3 12 I Identification numbers 9 1 Ignition circuit cut off system 3 22 Indicator lights and warning lights 3 2 L License plate light bulb replacing 6 35 Luggage strap holders 3 21 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Matte color caution 7 1 Model label 9 1 Multi function meter un...

Page 95: ...Turn signal light bulb replacing 6 34 Turn signal switch 3 12 V Valve clearance 6 15 Vehicle identification number 9 1 W Wheel bearings checking 6 28 Wheels 6 17 UB02E0E0 book Page 2 Thursday January 15 2015 3 39 PM ...

Page 96: ...DIC183 PRINTED IN INDONESIA 2015 01 E Original instructions ...

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