Yamaha 2009 YZF-R1Z Owner'S Manual Download Page 77 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-21

7

TIP

If the specified clutch lever free play
cannot be obtained as described
above, proceed as follows.

1. Fully turn the adjusting bolt at the

clutch lever in direction (a) to loos-
en the clutch cable.

2. Loosen the locknut at the crank-

case.

3. To increase the clutch lever free

play, turn the clutch lever free play
adjusting nut in direction (a). To
decrease the clutch lever free play,
turn the adjusting nut in direction
(b).

4. Tighten the locknut.

EAU22273

Brake light switches

The brake light, which is activated by
the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front
brake light switch should be adjusted
by a Yamaha dealer.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light
come on earlier, turn the adjusting nut
in direction (a). To make the brake light
come on later, turn the adjusting nut in
direction (b).

1. Locknut

2. Clutch lever free play adjusting nut (crank-

case)

1

2

(a)

(b)

1. Rear brake light switch

2. Rear brake light switch adjusting nut

1

(a)

(b)

2

U14B21E0.book Page 21 Monday, August 17, 2009 3:33 PM

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Summary of Contents for 2009 YZF-R1Z

Page 1: ...DIC183 YZF R1Z OWNER S MANUAL Read this manual carefully before operating this vehicle 14B 28199 21 ...

Page 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U14B21E0 book Page 1 Monday August 17 2009 3 33 PM ...

Page 3: ... In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U14B21E0 book Page 1 M...

Page 5: ...NUAL 2009 by Yamaha Motor Co Ltd 1st edition August 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U14B21E0 book Page 2 Monday August 17 2009 3 33 PM ...

Page 6: ...ng fuel consumption 6 3 Engine break in 6 3 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 1 Periodic maintenance chart for the emission control system 7 2 General maintenance and lubrication chart 7 3 Removing and installing cowlings and panels 7 7 Checking the spark plugs 7 10 Engine oil and oil filter cartridge 7 11 Coolant 7 13 Air filter element 7 16 Checking the engin...

Page 7: ...eplacing the license plate light bulb 7 34 Replacing an auxiliary light bulb 7 35 Supporting the motorcycle 7 35 Front wheel 7 36 Rear wheel 7 38 Troubleshooting 7 39 Troubleshooting charts 7 41 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Motorcycle noise regulation for Australia 10 2 U14B21E0...

Page 8: ...hicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 1 4 3 U14B21E0 book Page 1 Monday August 17 2009 3 33 PM ...

Page 9: ...2 14B 2118G 10 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 90kg 198 lbs maximum load FRONT REAR 250 kPa 2 50 kgf cm 36 psi 290 kPa 2 90 kgf cm 42 psi 14B 21668 00 4AA 22259 40 1 2 3 4 U14B21E0 book Page 2 Monday August 17 2009 3 33 PM ...

Page 10: ...assenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ...

Page 11: ...d contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The eng...

Page 12: ... of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any...

Page 13: ...ight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may...

Page 14: ...k absorber assembly compression damping force adjusting bolt for fast compression damping page 4 29 8 Shock absorber assembly compression damping force adjusting bolt for slow compression damping page 4 29 9 Shock absorber assembly spring preload adjusting bolt page 4 29 10 Shock absorber assembly rebound damping force adjusting screw page 4 29 11 Engine oil drain bolt page 7 11 12 Coolant drain b...

Page 15: ...ock page 4 24 5 Battery page 7 30 6 Owner s tool kit page 7 1 7 Fuel tank cap page 4 21 8 Front fork rebound damping force adjusting screw page 4 27 9 Radiator cap page 7 13 10 Engine oil filler cap page 7 11 11 Engine oil level check window page 7 11 12 Rear brake light switch page 7 21 13 Rear brake fluid reservoir page 7 22 U14B21E0 book Page 2 Monday August 17 2009 3 33 PM ...

Page 16: ... 19 2 Left handlebar switches page 4 17 3 Main switch steering lock page 4 3 4 Multi function meter unit page 4 9 5 Front brake fluid reservoir page 7 22 6 Right handlebar switches page 4 17 7 Throttle grip page 7 17 8 Brake lever page 4 20 U14B21E0 book Page 3 Monday August 17 2009 3 33 PM ...

Page 17: ... A Mode A offers a sportier engine re sponse in the low to mid speed range compared to mode STD Mode B Mode B offers response that is some what less sharp compared to mode STD for riding situations that require especially sensitive throttle operation EAU10976 Immobilizer system This vehicle is equipped with an immo bilizer system to help prevent theft by re registering codes in the standard keys T...

Page 18: ...ed i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code re regis tering key in a safe place Do not submerse any key in wa ter Do not expose any key to exces sively high temperatures Do not place any key close to magnets this includes but not limited to products such as...

Page 19: ...the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may ...

Page 20: ...nded length of time other wise the battery may discharge EAU11004 Indicator and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right 1 Push 2 Turn 1 Shift timing indicator light 2 Engine trouble warning light 3 Oil level warning light 4 Coolant temperature warning light 5 Steering damper warni...

Page 21: ...EAU11365 Fuel level warning light This warning light comes on when the fuel level drops below approximately 3 1 L 0 82 US gal 0 68 Imp gal When this occurs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is tu...

Page 22: ...en gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator If the engine overheats see page 7 41 for further instructions U14B21E0 book Page 6 Monday August 17 2009 3 33 PM ...

Page 23: ...with riding 40 116 C 104 242 F Temperature is displayed OK Go ahead with riding Above 117 C Above 243 F Temperature display flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 7 41 U14B21E0 book Page 7 Monday August 17 2009 3 33 PM ...

Page 24: ...hift timing indicator light This indicator light can be set to come on and go off at the desired engine speeds and is used to inform the rider when it is time to shift to the next higher gear The electrical circuit of the indicator light can be checked by turning the key to ON The indicator light should come on for a few seconds and then go off If the indicator light does not come on initially whe...

Page 25: ...ed drive mode a throttle opening position display a fuel consumption display instan taneous and average consumption functions a self diagnosis device a display brightness shift timing indicator light and throttle opening position display control mode TIP Be sure to turn the key to ON before using the SELECT and RESET but tons Tachometer The electric tachometer allows the rider to monitor the engin...

Page 26: ...he stopwatch mode push the SELECT button and RESET button together To change the display back to the clock mode push the SELECT button and RE SET button together however this is not possible when the stopwatch is counting Standard measurement 1 Push the RESET button to start the stopwatch 2 Push the SELECT button to stop the stopwatch 3 Push the SELECT button again to reset the stopwatch Split tim...

Page 27: ... re corded times for the selected split time history 4 Push the SELECT button for at least one second to cancel the split time history and return to the time measurement Odometer tripmeter instantaneous fuel consumption and average fuel consumption modes Push the SELECT button to switch the display between the odometer mode ODO the tripmeter modes TRIP 1 and TRIP 2 the instanta neous fuel consumpt...

Page 28: ...isplays is shown TIP If traveling at speeds under 10 km h 6 0 mi h _ _ _ is displayed Average fuel consumption mode The average fuel consumption display can be set to either AVE_ _ _ km L or AVE_ _ _ L 100 km This display shows the average fuel consumption since it was last reset When the display is set to AVE_ _ _ km L the average distance that can be traveled on 1 0 L of fuel is shown When the d...

Page 29: ...is running Drive mode display This display indicates which drive mode has been selected STD A or B For more details on the modes and on how to select them refer to pages 4 1 and 4 18 Coolant temperature display The coolant temperature display indi cates the temperature of the coolant TIP When the coolant temperature display is selected C is displayed for one second and then the coolant tempera tur...

Page 30: ...lem is detected in the steering damper circuit the steering damper warning light comes on and the display indicates an error code If a problem is detected in the immobi lizer system circuits the immobilizer system indicator light flashes and the display indicates an error code If a problem is detected in any other cir cuit the engine trouble warning light comes on and the display indicates an erro...

Page 31: ...ton after five seconds The display bright ness function is selected 4 Push the SELECT button to switch the functions in the order below a Display brightness This function allows you to ad just the brightness of the dis plays and tachometer to suit the outside lighting conditions b Shift timing indicator light activ ity This function allows you to choose whether or not the indi cator light should b...

Page 32: ...r light stays on when activated This setting is selected when the indicator light stays on The indicator light flashes when activated This setting is selected when the indicator light flashes four times per second The indicator light is deacti vated in other words it does not come on or flash This setting is selected when the indicator light flashes once every two seconds 2 Push the SELECT button ...

Page 33: ...ol mode changes to the shift timing indicator light bright ness function To adjust the shift timing indicator light brightness 1 Push the RESET button to select the desired indicator light bright ness level 2 Push the SELECT button to con firm the selected indicator light brightness level The control mode changes to the throttle opening po sition display To set the throttle opening position dis pl...

Page 34: ...engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41700 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12733 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal ligh...

Page 35: ...isengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 32 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com ...

Page 36: ...rn the adjusting knob while holding the lever pushed away from the handlebar grip When the desired position is obtained be sure to set it by aligning a groove on the adjusting knob with the mark on the brake lever EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake lever 2 Brake lever position adjusting knob 3 Di...

Page 37: ...g fuel is a fire hazard EAU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi ...

Page 38: ... spills on your clothing change your clothes EAU13390 NOTICE ECA11400 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gaso line with a research octane number of 95 or higher If knocking or pinging oc curs use a ga...

Page 39: ...c converter in the exhaust system WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing a...

Page 40: ...at down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Pull up the corners on the rear of the rider seat as shown remove the bolts with the hexagon wrench located on the bottom of the pas senger seat and then pull the seat off To install the rider seat 1 Insert the projections into the seat holders as shown then place the seat in the original...

Page 41: ...elmet to the helmet holder 1 Remove the passenger seat See page 4 24 2 Attach the helmet to the helmet holder and then securely install the passenger seat WARNING Never ride with a helmet at tached to the helmet holder since the helmet may hit ob jects causing loss of control and possibly an accident EWA10161 To release the helmet from the hel met holder Remove the passenger seat remove the helmet...

Page 42: ...l or other documents in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let any water enter the storage compartment EAU47442 Rider footrest position The rider footrests can be adjusted to one of two positions to suit the rider s preference Have a Yamaha dealer ad just the position of the rider footrests Left si...

Page 43: ... the right front fork leg is equipped with a re bound damping force adjusting screw and the left front fork leg with a com pression damping force adjusting screw NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di r...

Page 44: ...rce The compression damping force is ad justed on the left front fork leg only To increase the compression damping force and thereby harden the compres sion damping turn the adjusting screw in direction a To decrease the com 1 Current setting 2 Front fork collar Spring preload setting Minimum soft 0 Standard 2 Maximum hard 5 1 Rebound damping force adjusting screw b 1 a Rebound damping setting Min...

Page 45: ...mping force ad justing screw a compression damping force adjusting bolt for fast compres sion damping and a compression damping force adjusting bolt for slow compression damping NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload Adjust the spring preload by turning the spring preload adjusting bolt and align ing the match ma...

Page 46: ...ing bolt in direction a To decrease the compres sion damping force and thereby soften the compression damping turn the ad justing bolt in direction b Spring preload setting Minimum soft 16 turn s in direction b Standard 8 turn s in direction b Maximum hard 0 turn s in direction b With the adjusting bolt fully turned in direction a 1 Rebound damping force adjusting screw 1 a b Rebound damping setti...

Page 47: ... excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU15181 Luggage strap holders There are four luggage strap holders on the bottom of the passenger seat To use the strap holders r...

Page 48: ...n designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU44892 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowi...

Page 49: ... Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switc...

Page 50: ...oints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check the hose connection 4 21 4 23 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Coolant Check coolant level in reservoir If necessary...

Page 51: ...le free play and lubricate cable and grip housing 7 17 7 26 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 24 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 18 7 20 Brake and shift pedals Make sure tha...

Page 52: ...tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 32 ITEM CHECKS PAGE U14B21E0 book Page 3 Monday August 17 2009 3 33 PM ...

Page 53: ...engine stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU47432 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutr...

Page 54: ... engine more than 10 seconds on any one at tempt EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTI...

Page 55: ... on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17083 0 1000 km 0 600 mi Avoid prolonged operation above 6900 r min NOTICE After 1000 km 600 mi of operation the engine oil must be change...

Page 56: ...d exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U14B21E0 book Page 4 Monday August 17 2009 3 33 PM ...

Page 57: ...r with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to d...

Page 58: ...ance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection sys tem Adjust synchroniz...

Page 59: ...ce brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage 7 Tires Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary 8 Wheel bearings Check bearing for loos...

Page 60: ...sis fasteners Make sure that all nuts bolts and screws are properly tightened 14 Brake lever pivot shaft Lubricate with silicone grease 15 Brake pedal pivot shaft Lubricate with lithium soap based grease 16 Clutch lever pivot shaft Lubricate with lithium soap based grease 17 Shift pedal pivot shaft Lubricate with lithium soap based grease 18 Sidestand Check operation Lubricate 19 Sidestand switch ...

Page 61: ...e for coolant leakage Change Every 3 years 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER...

Page 62: ...r filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U14B21E0 book Page 6 Monday Au...

Page 63: ...wling or panel needs to be re moved and installed EAU47251 Cowlings A and B To remove one of the cowlings 1 Remove the quick fastener screws and the quick fasteners and then take the cowling off 2 Disconnect the turn signal light lead coupler 1 Panel A 2 Cowling A 3 Cowling C 1 2 3 1 Panel B 2 Cowling B 3 Cowling D 1 2 3 1 Quick fastener screw 1 Cowling A 2 Cowling B 3 Quick fastener 1 1 1 3 2 3 U...

Page 64: ...D To remove one of the cowlings 1 Remove cowling A if removing cowling C or cowling B if remov ing cowling D See page 7 7 2 Remove the quick fastener screws 3 Slide the cowling forward to un hook its projection from the slot and then pull the cowling off 1 Turn signal light lead coupler 1 Slot 2 Projection 1 2 1 1 Slot 2 Projection 1 2 1 Cowling C 2 Quick fastener screw 1 Slot 2 Projection 2 2 2 2...

Page 65: ...stall the quick fastener screws 3 Install cowling A or B EAU39061 Panels A and B To remove one of the panels Remove the bolts and then pull the panel off as shown To install the panel Place the panel in the original position and then install the bolts 1 Cowling C 2 Slot 3 Projection 1 Cowling D 2 Slot 3 Projection 2 3 1 3 1 2 1 Panel A 2 Bolt 2 1 U14B21E0 book Page 9 Monday August 17 2009 3 33 PM ...

Page 66: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estimat...

Page 67: ...The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Remove cowlings C and D See page 7 7 2 Start the engine warm it up for several minutes and then turn it off 3 Place an o...

Page 68: ... the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 Engine oil filter cartridge 2 Oil filter wrench 1 2 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft...

Page 69: ... engine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few min utes until the oil settles and then check the oil level and correct it if necessary 12 Install the cowlings EAU20070 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU38173 To...

Page 70: ...em will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10472 4 Install the reservoir cap and then install the coolant reservoir cover by installing the bolts EAU47302 To change the coolant 1 Place the vehicle on a l...

Page 71: ...After the coolant is completely drained thoroughly flush the cool ing system with clean tap water 9 Install the coolant reservoir by in stalling the bolts 10 Install the coolant drain bolt and its new gasket and then tighten the bolt to the specified torque 11 Pour the recommended coolant into the reservoir to the maximum level mark and then install the coolant reservoir cap 1 Radiator cap 1 Coola...

Page 72: ...a dealer check the cooling system 16 Install the coolant reservoir cover by installing the bolts 17 Install the cowlings EAU36764 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element Antifreeze water mixture ratio 1 1 Recommended antifreeze High quality ethylene gl...

Page 73: ...grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engine idling...

Page 74: ...oaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10470 Have a Yamaha dealer replace excessively worn tires Besides being illegal ...

Page 75: ... sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd WARNING EWA10600 This motorcycle is fitted with super high speed tires Note the following points in order to...

Page 76: ...a dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face ...

Page 77: ...witches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn...

Page 78: ...ator groove almost appears have a Yamaha dealer replace the brake pads as a set EAU46291 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Y...

Page 79: ...water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly ha...

Page 80: ...ive chain turn the drive chain slack adjusting bolt on each side of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from ...

Page 81: ... rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents ECA11121 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for t...

Page 82: ...le to rust Replace a damaged cable as soon as possible to prevent unsafe conditions EWA10721 EAU23112 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart EAU44272 Checking and lubricating the brake and sh...

Page 83: ...er The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease U14B21E0 book Page 27 Monday August 17 2009 3 33 PM ...

Page 84: ...e periodic maintenance and lubrication chart EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in a...

Page 85: ...ff the ground See page 7 35 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be ch...

Page 86: ... OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16520 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using ...

Page 87: ...wn replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to 1 Main fuse 2 Fuse box 3 Fuel injection system spare fuse 4 Fuel injection system fuse 3 4 1 2 1 Ignition fuse 2 Signaling system fuse 3 Electronic throt...

Page 88: ... glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight bulb cover by turning it coun...

Page 89: ... headlight coupler 6 Install the headlight bulb cover by turning it clockwise 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24181 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Headlight coupler 1 Headlight bulb 2 Headlight bulb holder 1 1 2 U14B21E0 book Page 33 Monday August 17 ...

Page 90: ...t over tighten the screw otherwise the lens may break ECA11191 EAU24312 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license p...

Page 91: ...ipped with a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by usin...

Page 92: ...l off the ground according to the procedure on page 7 35 3 Remove the brake hose holder and reflector on each side by re moving the bolt and nut 4 Remove the brake caliper on each side by removing the bolts 5 Remove the axle bolt push the wheel axle out from the left side and then remove the wheel NOTICE Do not apply the brake after the brake calipers have been removed otherwise the brake pads wil...

Page 93: ...ng the axle bolt hold the wheel axle with a 19 mm hexagon wrench to keep it from turning 7 Tighten wheel axle pinch bolt B then pinch bolt A to the specified torque 8 Retighten pinch bolt B to the spec ified torque 9 Tap the outer side of the right fork leg with a rubber mallet to align it with the end of the wheel axle 10 Tighten wheel axle pinch bolt D then pinch bolt C to the specified torque 1...

Page 94: ...on a and push the wheel forward 6 Remove the drive chain from the rear sprocket TIP If the drive chain is difficult to re move remove the wheel axle first and then lift the wheel upward enough to remove the drive chain from the rear sprocket The drive chain cannot be disas sembled 7 While supporting the brake caliper bracket pull the wheel axle out and then remove the wheel NOTICE Do not apply the...

Page 95: ...ble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and...

Page 96: ...RIODIC MAINTENANCE AND ADJUSTMENT 7 40 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U14B21E0 book Page 40 Monday August 17 2009 3 33 PM ...

Page 97: ...Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The eng...

Page 98: ...ped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for le...

Page 99: ...utlets with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alway...

Page 100: ...mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corro...

Page 101: ... any remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac eto...

Page 102: ...he electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the sp...

Page 103: ...With oil filter cartridge replacement 3 93 L 4 15 US qt 3 46 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 73 L 2 89 US qt 2 40 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fue...

Page 104: ... 417 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operati...

Page 105: ... LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Steering damper warning light LED Immobilizer system indicator light LED Shift timing indicator light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Radiator fan fuse 15 0 A 2 Turn sig...

Page 106: ... number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26520 Model label The model label is affixed to the frame under the passenger seat See page 4 24 Record the information on this la bel in the space...

Page 107: ...rson other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoper ative by any person U14B21E0 book Page 2 Monday ...

Page 108: ... Hazard switch 4 18 Headlight bulb replacing 7 32 Helmet holder 4 25 High beam indicator light 4 5 Horn switch 4 18 I Identification numbers 10 1 Ignition circuit cut off system 4 32 Immobilizer system 4 1 Immobilizer system indicator light 4 8 Indicator and warning lights 4 4 L Labels location 1 1 License plate light bulb replacing 7 34 Luggage strap holders 4 31 M Main switch steering lock 4 3 M...

Page 109: ...oubleshooting 7 39 Troubleshooting charts 7 41 Turn signal indicator lights 4 4 Turn signal light bulb replacing 7 34 Turn signal switch 4 18 V Valve clearance 7 17 Vehicle identification number 10 1 W Wheel bearings checking 7 29 Wheel front 7 36 Wheel rear 7 38 Wheels 7 20 U14B21E0 book Page 2 Monday August 17 2009 3 33 PM ...

Page 110: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 111: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 112: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2009 08 0 3 1 CR E DIC183 ...

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