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CRANKSHAFT
5-90
TIP
• Align the projections “a” of the balancer shaft
journal lower bearings with the notches “b” in
the lower crankcase.
• Do not move the balancer shaft until the
clearance measurement has been com-
pleted.
f.
Tighten the bolts to specification in the
tightening sequence cast on the crankcase.
Refer to “CRANKCASE” on page 5-71.
g. Remove the lower crankcase and the bal-
ancer shaft journal lower bearings.
h. Measure the compressed Plastigauge®
width “a” on each balancer shaft journal.
If the balancer shaft-journal-to-balancer
shaft-journal-bearing clearance is out of
specification, select replacement balancer
shaft journal bearings.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
4. Select:
• Balancer shaft journal bearings (J
1
–J
4
)
TIP
• The numbers “A” stamped into the balancer
shaft web and the numbers “B” stamped into
the lower crankcase are used to determine
the replacement balancer shaft journal bear-
ing sizes.
• J
1
–J
4
refer to the bearings shown in the bal-
ancer shaft illustration.
• If J
1
–J
4
are the same, use the same size for
all of the bearings.
For example, if the crankcase J
1
and bal-
ancer shaft web J
1
numbers are 6 and 2
respectively, then the bearing size for J
1
is:
EAS26200
INSTALLING THE CRANKSHAFT
1. Install:
• Crankshaft journal upper bearings
(into the upper crankcase)
• Crankshaft journal lower bearings
(into the lower crankcase)
• Crankshaft
J
1
(crankcase) - J
1
(balancer shaft web) - 1 =
6 - 2 - 1 = 3 (brown)
Bearing color code
0.White 1.Blue 2.Black
3.Brown 4.Green 5.Yellow
6.Pink
Summary of Contents for 2009 YZF-R1 (Y)
Page 1: ...SERVICE MANUAL YZF R1 Y 2009 14B 28197 E0 ...
Page 6: ......
Page 8: ......
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 75: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Page 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Page 86: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Page 88: ...CABLE ROUTING 2 51 ...
Page 90: ...CABLE ROUTING 2 53 ...
Page 92: ...CABLE ROUTING 2 55 ...
Page 94: ...CABLE ROUTING 2 57 ...
Page 96: ...CABLE ROUTING 2 59 ...
Page 98: ...CABLE ROUTING 2 61 ...
Page 100: ...CABLE ROUTING 2 63 ...
Page 102: ...CABLE ROUTING 2 65 ...
Page 104: ...CABLE ROUTING 2 67 ...
Page 106: ...CABLE ROUTING 2 69 ...
Page 108: ...CABLE ROUTING 2 71 ...
Page 110: ...CABLE ROUTING 2 73 ...
Page 112: ...CABLE ROUTING 2 75 ...
Page 115: ......
Page 151: ...PERIODIC MAINTENANCE 3 36 ...
Page 152: ...PERIODIC MAINTENANCE 3 37 ...
Page 242: ...CHAIN DRIVE 4 87 ...
Page 257: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Page 290: ...PICKUP ROTOR 5 45 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Page 360: ...WATER PUMP 6 15 ...
Page 382: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Page 388: ...AIR INDUCTION SYSTEM 7 27 ...
Page 391: ......
Page 392: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 398: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 404: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 407: ...CHARGING SYSTEM 8 16 ...
Page 408: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 412: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 419: ...SIGNALING SYSTEM 8 28 ...
Page 420: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 423: ...COOLING SYSTEM 8 32 ...
Page 424: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 494: ...FUEL PUMP SYSTEM 8 103 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 498: ...IMMOBILIZER SYSTEM 8 107 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 507: ...IMMOBILIZER SYSTEM 8 116 ...
Page 508: ...ELECTRICAL COMPONENTS 8 117 EAS27972 ELECTRICAL COMPONENTS ...
Page 510: ...ELECTRICAL COMPONENTS 8 119 ...
Page 512: ...ELECTRICAL COMPONENTS 8 121 EAS27980 CHECKING THE SWITCHES ...
Page 536: ...ELECTRICAL COMPONENTS 8 145 ...
Page 543: ......
Page 544: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...