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PERIODIC MAINTENANCE
3-1
EAS20450
PERIODIC MAINTENANCE
EAS20460
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS14B1033
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
TIP
•
The annual checks must be performed every year, except if a kilometer-based maintenance,
or for the UK, a mileage-based maintenance, is performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special
tools, data and technical skills.
NO.
ITEM
CHECK OR MAINTENANCE
JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)
10000 km
(6000 mi)
20000 km
(12000 mi)
30000 km
(18000 mi)
40000 km
(24000 mi)
1
*
Fuel line
• Check fuel hoses for cracks
or damage.
√
√
√
√
√
2
*
Spark plugs
• Check condition.
• Clean and regap.
√
√
• Replace.
√
√
3
*
Valves
• Check valve clearance.
• Adjust.
Every 40000 km (24000 mi)
4
*
Fuel injection sys-
tem
• Adjust synchronization.
√
√
√
√
√
5
*
Muffler and
exhaust pipe
• Check the screw clamp(s) for
looseness.
√
√
√
√
√
6
*
Air induction sys-
tem
• Check the air cut-off valve,
reed valve, and hose for dam-
age.
• Replace any damaged parts
if necessary.
√
√
√
√
√
Summary of Contents for 2009 YZF-R1 (Y)
Page 1: ...SERVICE MANUAL YZF R1 Y 2009 14B 28197 E0 ...
Page 6: ......
Page 8: ......
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Page 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Page 75: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Page 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Page 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Page 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Page 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Page 82: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 84: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Page 85: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Page 86: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Page 88: ...CABLE ROUTING 2 51 ...
Page 90: ...CABLE ROUTING 2 53 ...
Page 92: ...CABLE ROUTING 2 55 ...
Page 94: ...CABLE ROUTING 2 57 ...
Page 96: ...CABLE ROUTING 2 59 ...
Page 98: ...CABLE ROUTING 2 61 ...
Page 100: ...CABLE ROUTING 2 63 ...
Page 102: ...CABLE ROUTING 2 65 ...
Page 104: ...CABLE ROUTING 2 67 ...
Page 106: ...CABLE ROUTING 2 69 ...
Page 108: ...CABLE ROUTING 2 71 ...
Page 110: ...CABLE ROUTING 2 73 ...
Page 112: ...CABLE ROUTING 2 75 ...
Page 115: ......
Page 151: ...PERIODIC MAINTENANCE 3 36 ...
Page 152: ...PERIODIC MAINTENANCE 3 37 ...
Page 242: ...CHAIN DRIVE 4 87 ...
Page 257: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Page 290: ...PICKUP ROTOR 5 45 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Page 360: ...WATER PUMP 6 15 ...
Page 382: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Page 388: ...AIR INDUCTION SYSTEM 7 27 ...
Page 391: ......
Page 392: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 398: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 404: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 407: ...CHARGING SYSTEM 8 16 ...
Page 408: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 412: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 419: ...SIGNALING SYSTEM 8 28 ...
Page 420: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 423: ...COOLING SYSTEM 8 32 ...
Page 424: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 494: ...FUEL PUMP SYSTEM 8 103 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 498: ...IMMOBILIZER SYSTEM 8 107 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 507: ...IMMOBILIZER SYSTEM 8 116 ...
Page 508: ...ELECTRICAL COMPONENTS 8 117 EAS27972 ELECTRICAL COMPONENTS ...
Page 510: ...ELECTRICAL COMPONENTS 8 119 ...
Page 512: ...ELECTRICAL COMPONENTS 8 121 EAS27980 CHECKING THE SWITCHES ...
Page 536: ...ELECTRICAL COMPONENTS 8 145 ...
Page 543: ......
Page 544: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...