CAMSHAFTS
5-19
5. Install:
• Intake camshaft cap bolts
NOTICE
ECA2S31035
The camshaft cap bolts must be tightened
evenly; otherwise, the cylinder head, cam-
shaft caps, and camshaft will be damaged.
TIP
• Lubricate the camshaft cap bolt mating surface
with molybdenum disulfide oil.
• Tighten the camshaft cap bolts in stages and in
a crisscross pattern.
6. Install:
• Timing chain guide
7. Install:
• Timing chain tensioner gasket “1”
• Timing chain tensioner “2”
TIP
• Be sure to install the timing chain tensioner
gasket so that its projection “a” is protruding
from the upper left side of the timing chain ten-
sioner.
• The arrow mark “b” on the timing chain ten-
sioner should face up.
8. Rotate the crankshaft counterclockwise a few
times to release the timing chain tensioner
rod.
TIP
If the timing chain tensioner rod does not re-
lease, rotate the crankshaft clockwise.
9. Check that the timing chain is taut. If the
chain is slack, reinstall the timing chain ten-
sioner.
Front cylinders-exhaust side
1. Find:
• Front cylinders-exhaust camshaft installation
position
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Make sure that the “F” mark on the generator
rotor is aligned with the stationary pointer on
the generator cover.
b. Turn the crankshaft about a turn and 1/3 (497
degrees) counterclockwise until the “T2”
mark “a” on the generator rotor is aligned with
the stationary pointer “b” on the generator
cover.
TIP
Piston #2 is at TDC when the “T2” mark on the
generator rotor is aligned with the stationary
pointer on the generator cover.
T
R
.
.
Intake camshaft cap bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
T
R
.
.
Timing chain tensioner bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LOCTITE®
a
b
New
2
1
a
b
New
Summary of Contents for 2009 VMX17YC
Page 1: ...2009 SERVICE MANUAL VMX17Y C LIT 11616 22 64 2S3 28197 10 ...
Page 6: ......
Page 8: ......
Page 52: ...SPECIAL TOOLS 1 43 ...
Page 85: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 32 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 4 5 2 3 ...
Page 92: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 2 A 4 3 2 1 ...
Page 94: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A 1 A A 7 6 8 5 4 3 2 ...
Page 98: ...COOLING SYSTEM DIAGRAMS 2 45 6 1 2 3 4 5 2 3 4 5 7 6 8 9 A B C F E D ...
Page 102: ...CABLE ROUTING 2 49 A B B A B B A B C D E F F H I 1 2 3 4 4 5 6 7 8 G 6 ...
Page 106: ...CABLE ROUTING 2 53 A B 7 1 2 3 4 5 6 12 11 13 F E D 10 C G 14 9 8 ...
Page 110: ...CABLE ROUTING 2 57 A A A B D E F H 1 2 2 3 4 3 5 6 7 8 9 C 4 5 G ...
Page 114: ...CABLE ROUTING 2 61 A A A A A B C 1 2 3 4 5 6 7 8 9 10 11 ...
Page 120: ...CABLE ROUTING 2 67 B A C C B A C C A B C D E F G H I J 1 2 1 2 5 1 2 3 5 3 4 5 ...
Page 124: ...CABLE ROUTING 2 71 ...
Page 127: ......
Page 270: ...SHAFT DRIVE 4 105 ...
Page 316: ...GENERATOR AND STARTER CLUTCH 5 43 a 1 ...
Page 364: ...CONNECTING RODS AND PISTONS 5 91 a ...
Page 390: ...MIDDLE GEAR 5 117 ...
Page 406: ...WATER PUMP 6 15 ...
Page 425: ...THROTTLE BODIES 7 18 1 ...
Page 426: ...AIR INDUCTION SYSTEM 7 19 EAS27040 AIR INDUCTION SYSTEM A A 6 5 4 5 6 1 4 3 3 2 1 A B C D ...
Page 433: ......
Page 439: ...IGNITION SYSTEM 8 6 ...
Page 445: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 447: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 6 Main fuse 8 Battery 9 Frame ground ...
Page 449: ...CHARGING SYSTEM 8 16 ...
Page 461: ...SIGNALING SYSTEM 8 28 ...
Page 465: ...COOLING SYSTEM 8 32 ...
Page 501: ...FUEL INJECTION SYSTEM 8 68 ...
Page 505: ...FUEL PUMP SYSTEM 8 72 ...
Page 509: ...ABS ANTI LOCK BRAKE SYSTEM 8 76 ...
Page 549: ...ABS ANTI LOCK BRAKE SYSTEM 8 116 ...
Page 552: ...ELECTRICAL COMPONENTS 8 119 3 4 5 6 2 1 7 8 9 10 11 12 13 14 15 16 17 18 19 ...
Page 574: ...ELECTRICAL COMPONENTS 8 141 ...
Page 581: ......
Page 582: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...