CAMSHAFTS
5-14
TIP
While holding the camshaft sprocket and cam-
shaft gear with the rotor holding tool “1”, loosen
the camshaft sprocket bolts and camshaft gear
bolts.
Front cylinders
TIP
When removing the front cylinder camshafts, re-
peat the rear cylinder camshaft removal proce-
dure. However, note the following points.
1. Position:
• Piston #2
(at TDC)
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Position piston #2 at TDC by turning the
crankshaft counterclockwise until the “T2”
mark “a” on the generator rotor is aligned with
the stationary pointer “b” on the generator
cover.
TIP
TDC on the compression stroke can be found
when the “I” mark “c” in the intake camshaft gear
(front cylinders) is aligned with the edge of the
cylinder head “d”
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
EAS23850
CHECKING THE CAMSHAFTS
The following procedure applies to all of the
camshafts.
1. Check:
• Camshaft lobes
Blue discoloration/pitting/scratches
→
Re-
place the camshaft.
2. Measure:
• Camshaft lobe dimensions “a” and “b”
Out of specification
→
Replace the camshaft.
Rotor holding tool
90890-01235
Universal magneto & rotor holder
YU-01235
1
T2
a
b
Camshaft lobe dimensions
Intake A
32.850–32.950 mm (1.2933–
1.2972 in)
Limit
32.750 mm (1.2894 in)
Intake B
24.131–24.231 mm (0.9500–
0.9540 in)
Limit
24.031 mm (0.9461 in)
Exhaust A
32.850–32.950 mm (1.2933–
1.2972 in)
Limit
32.750 mm (1.2894 in)
Exhaust B
24.131–24.231 mm (0.9500–
0.9540 in)
Limit
24.031 mm (0.9461 in)
c
d
Summary of Contents for 2009 VMX17YC
Page 1: ...2009 SERVICE MANUAL VMX17Y C LIT 11616 22 64 2S3 28197 10 ...
Page 6: ......
Page 8: ......
Page 52: ...SPECIAL TOOLS 1 43 ...
Page 85: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 32 ...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 4 5 2 3 ...
Page 92: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 A 2 A 4 3 2 1 ...
Page 94: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 A A 1 A A 7 6 8 5 4 3 2 ...
Page 98: ...COOLING SYSTEM DIAGRAMS 2 45 6 1 2 3 4 5 2 3 4 5 7 6 8 9 A B C F E D ...
Page 102: ...CABLE ROUTING 2 49 A B B A B B A B C D E F F H I 1 2 3 4 4 5 6 7 8 G 6 ...
Page 106: ...CABLE ROUTING 2 53 A B 7 1 2 3 4 5 6 12 11 13 F E D 10 C G 14 9 8 ...
Page 110: ...CABLE ROUTING 2 57 A A A B D E F H 1 2 2 3 4 3 5 6 7 8 9 C 4 5 G ...
Page 114: ...CABLE ROUTING 2 61 A A A A A B C 1 2 3 4 5 6 7 8 9 10 11 ...
Page 120: ...CABLE ROUTING 2 67 B A C C B A C C A B C D E F G H I J 1 2 1 2 5 1 2 3 5 3 4 5 ...
Page 124: ...CABLE ROUTING 2 71 ...
Page 127: ......
Page 270: ...SHAFT DRIVE 4 105 ...
Page 316: ...GENERATOR AND STARTER CLUTCH 5 43 a 1 ...
Page 364: ...CONNECTING RODS AND PISTONS 5 91 a ...
Page 390: ...MIDDLE GEAR 5 117 ...
Page 406: ...WATER PUMP 6 15 ...
Page 425: ...THROTTLE BODIES 7 18 1 ...
Page 426: ...AIR INDUCTION SYSTEM 7 19 EAS27040 AIR INDUCTION SYSTEM A A 6 5 4 5 6 1 4 3 3 2 1 A B C D ...
Page 433: ......
Page 439: ...IGNITION SYSTEM 8 6 ...
Page 445: ...ELECTRIC STARTING SYSTEM 8 12 ...
Page 447: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 6 Main fuse 8 Battery 9 Frame ground ...
Page 449: ...CHARGING SYSTEM 8 16 ...
Page 461: ...SIGNALING SYSTEM 8 28 ...
Page 465: ...COOLING SYSTEM 8 32 ...
Page 501: ...FUEL INJECTION SYSTEM 8 68 ...
Page 505: ...FUEL PUMP SYSTEM 8 72 ...
Page 509: ...ABS ANTI LOCK BRAKE SYSTEM 8 76 ...
Page 549: ...ABS ANTI LOCK BRAKE SYSTEM 8 116 ...
Page 552: ...ELECTRICAL COMPONENTS 8 119 3 4 5 6 2 1 7 8 9 10 11 12 13 14 15 16 17 18 19 ...
Page 574: ...ELECTRICAL COMPONENTS 8 141 ...
Page 581: ......
Page 582: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...