ENGINE SPECIFICATIONS
2-8
Crankshaft
Width A
69.25–69.30 mm (2.726–2.728 in)
Runout limit C
0.03 mm (0.0012 in)
Big end side clearance D
0.350–0.650 mm (0.0138–0.0256 in)
Limit
0.50 mm (0.0197 in)
Big end radial clearance E
0.010–0.025 mm (0.0004–0.0010 in)
Balancer
Balancer drive method
Gear
Clutch
Friction plate thickness
2.90–3.10 mm (0.114–0.122 in)
Limit
2.80 mm (0.110 in)
Plate quantity
6 pcs
Clutch plate thickness
1.50–1.70 mm (0.059–0.067 in)
Plate quantity
5 pcs
Clutch plate warpage limit
0.20 mm (0.0079 in)
Clutch spring free length
47.80 mm (1.88 in)
Limit
46.50 mm (1.83 in)
Spring quantity
5 pcs
Clutch release method
Inner push, cam push
Push rod 2 bending limit
0.10 mm (0.004 in)
Transmission
Main axle runout limit
0.06 mm (0.0024 in)
Drive axle runout limit
0.06 mm (0.0024 in)
Main axle assembly width
102.2–102.4 mm (4.02–4.03 in)
Shifting mechanism
Shift mechanism type
Shift drum and guide bar
Shift fork guide bar bending limit
0.05 mm (0.002 in)
Summary of Contents for 2009 Raptor 250
Page 1: ...SERVICE MANUAL YFM25RY YFM25RSEY YFM25RSE2Y 4D3 28197 11 LIT 11616 22 09 2009 ...
Page 8: ......
Page 39: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 42: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS20410 LUBRICATION DIAGRAMS ...
Page 44: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 46: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 47: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil cooler 2 Oil hose 1 3 Oil hose 2 ...
Page 48: ...CABLE ROUTING 2 29 EAS20430 CABLE ROUTING ...
Page 50: ...CABLE ROUTING 2 31 ...
Page 52: ...CABLE ROUTING 2 33 ...
Page 54: ...CABLE ROUTING 2 35 ...
Page 56: ...CABLE ROUTING 2 37 ...
Page 58: ...CABLE ROUTING 2 39 ...
Page 60: ...CABLE ROUTING 2 41 ...
Page 62: ...CABLE ROUTING 2 43 ...
Page 65: ......
Page 143: ...HANDLEBAR 4 42 Throttle cable free play 2 0 4 0 mm 0 08 0 16 in ...
Page 162: ...CHAIN DRIVE 4 61 ...
Page 165: ......
Page 240: ...CARBURETOR 6 9 ...
Page 242: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27100 CIRCUIT DIAGRAM ...
Page 246: ...ELECTRIC STARTING SYSTEM 7 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 252: ...CHARGING SYSTEM 7 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 255: ...CHARGING SYSTEM 7 14 ...
Page 256: ...LIGHTING SYSTEM 7 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 260: ...SIGNALING SYSTEM 7 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 264: ...CARBURETOR HEATING SYSTEM 7 23 EAS27490 CARBURETOR HEATING SYSTEM EAS27500 CIRCUIT DIAGRAM ...
Page 267: ...CARBURETOR HEATING SYSTEM 7 26 ...
Page 268: ...ELECTRICAL COMPONENTS 7 27 EAS27972 ELECTRICAL COMPONENTS ...
Page 270: ...ELECTRICAL COMPONENTS 7 29 EAS27980 CHECKING THE SWITCHES ...
Page 284: ...ELECTRICAL COMPONENTS 7 43 ...
Page 291: ......
Page 292: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Page 293: ...WIRING DIAGRAM YFM25RY YFM25RSEY YFM25RSE2Y ...