REPLACING THE REAR BRAKE PADS .............................................. 4-32
REMOVING THE REAR BRAKE CALIPER.......................................... 4-33
DISASSEMBLING THE REAR BRAKE CALIPER................................ 4-34
CHECKING THE REAR BRAKE CALIPER .......................................... 4-34
ASSEMBLING THE REAR BRAKE CALIPER...................................... 4-34
INSTALLING THE REAR BRAKE CALIPER......................................... 4-35
REMOVING THE REAR BRAKE MASTER CYLINDER ....................... 4-36
CHECKING THE REAR BRAKE MASTER CYLINDER ....................... 4-36
ASSEMBLING THE REAR BRAKE MASTER CYLINDER ................... 4-37
INSTALLING THE REAR BRAKE MASTER CYLINDER...................... 4-37
HANDLEBAR
.............................................................................................. 4-39
REMOVING THE HANDLEBARS ......................................................... 4-40
CHECKING THE HANDLEBAR............................................................ 4-40
INSTALLING THE HANDLEBAR .......................................................... 4-40
STEERING STEM
....................................................................................... 4-43
CHECKING THE STEERING STEM .................................................... 4-44
INSTALLING THE STEERING STEM................................................... 4-44
INSTALLING THE LOCK WASHER...................................................... 4-44
TIE-RODS AND STEERING KNUCKLES
.................................................. 4-45
REMOVING THE STEERING KNUCKLES .......................................... 4-46
CHECKING THE TIE-RODS................................................................. 4-46
CHECKING THE STEERING KNUCKLES ........................................... 4-46
INSTALLING THE TIE-RODS ............................................................... 4-46
FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES
.......... 4-47
REMOVING THE FRONT ARMS.......................................................... 4-48
CHECKING THE FRONT ARMS .......................................................... 4-48
HANDLING THE FRONT SHOCK ABSORBER AND GAS
CYLINDER............................................................................................ 4-48
DISPOSING OF A FRONT SHOCK ABSORBER AND GAS
CYLINDER............................................................................................ 4-48
CHECKING THE FRONT SHOCK ABSORBER ASSEMBLIES........... 4-49
CHECKING THE FRONT ARM BALL JOINTS..................................... 4-49
INSTALLING THE FRONT ARMS AND FRONT SHOCK
ABSORBER ASSEMBLIES .................................................................. 4-49
REAR SHOCK ABSORBER ASSEMBLY
.................................................. 4-51
HANDLING THE REAR SHOCK ABSORBER ..................................... 4-52
DISPOSING OF A REAR SHOCK ABSORBER................................... 4-52
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY................. 4-52
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ................. 4-52
INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY ............... 4-53
SWINGARM
................................................................................................ 4-54
REMOVING THE SWINGARM ............................................................. 4-55
CHECKING THE SWINGARM ............................................................. 4-55
INSTALLING THE SWINGARM ............................................................ 4-56
Summary of Contents for 2009 Raptor 250
Page 1: ...SERVICE MANUAL YFM25RY YFM25RSEY YFM25RSE2Y 4D3 28197 11 LIT 11616 22 09 2009 ...
Page 8: ......
Page 39: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Page 42: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS20410 LUBRICATION DIAGRAMS ...
Page 44: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Page 46: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Page 47: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil cooler 2 Oil hose 1 3 Oil hose 2 ...
Page 48: ...CABLE ROUTING 2 29 EAS20430 CABLE ROUTING ...
Page 50: ...CABLE ROUTING 2 31 ...
Page 52: ...CABLE ROUTING 2 33 ...
Page 54: ...CABLE ROUTING 2 35 ...
Page 56: ...CABLE ROUTING 2 37 ...
Page 58: ...CABLE ROUTING 2 39 ...
Page 60: ...CABLE ROUTING 2 41 ...
Page 62: ...CABLE ROUTING 2 43 ...
Page 65: ......
Page 143: ...HANDLEBAR 4 42 Throttle cable free play 2 0 4 0 mm 0 08 0 16 in ...
Page 162: ...CHAIN DRIVE 4 61 ...
Page 165: ......
Page 240: ...CARBURETOR 6 9 ...
Page 242: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27100 CIRCUIT DIAGRAM ...
Page 246: ...ELECTRIC STARTING SYSTEM 7 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 252: ...CHARGING SYSTEM 7 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 255: ...CHARGING SYSTEM 7 14 ...
Page 256: ...LIGHTING SYSTEM 7 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 260: ...SIGNALING SYSTEM 7 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 264: ...CARBURETOR HEATING SYSTEM 7 23 EAS27490 CARBURETOR HEATING SYSTEM EAS27500 CIRCUIT DIAGRAM ...
Page 267: ...CARBURETOR HEATING SYSTEM 7 26 ...
Page 268: ...ELECTRICAL COMPONENTS 7 27 EAS27972 ELECTRICAL COMPONENTS ...
Page 270: ...ELECTRICAL COMPONENTS 7 29 EAS27980 CHECKING THE SWITCHES ...
Page 284: ...ELECTRICAL COMPONENTS 7 43 ...
Page 291: ......
Page 292: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Page 293: ...WIRING DIAGRAM YFM25RY YFM25RSEY YFM25RSE2Y ...