Yamaha 2002 SuperJet 700 Owner'S/Operator'S Manual Download | Manualshive

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EJU01086

MAINTENANCE AND

CARE

Storage

......................................................4-1

Flushing the cooling system ..................4-1
Lubrication ..............................................4-3
Fuel system ............................................4-5
Battery ....................................................4-5
Cleaning the watercraft ..........................4-6

Maintenance and adjustments

..............4-7

Owner’s/Operator’s Manual and
tool kit  .....................................................4-8
Periodic maintenance chart ...................4-9
Inspecting the fuel system ...................4-10
Inspecting the steering cable ...............4-12
Inspecting and adjusting the
throttle cable .........................................4-12
Cleaning and adjusting the
spark plugs ...........................................4-13
Lubrication points .................................4-14
Adjusting the choke cable ....................4-16
Inspecting the battery  ..........................4-17
Adjusting the carburetor  ......................4-19
Replacing the fuse  ...............................4-20
Adjusting the steering friction  ..............4-20
Adjusting the jet thrust nozzle angle  ...4-21

Specifications

........................................4-23

UF1N10.book Page 1 Wednesday, July 18, 2001 3:38 PM

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Summary of Contents for 2002 SuperJet 700

Page 1: ...N OWNER S OPERATOR S MANUAL LIT 18626 04 77 700 2002 U S A Edition SuperJet ...

Page 2: ......

Page 3: ...in with it even if the watercraft is subse quently sold EJU01265 Important manual information In this manual information of particular importance is distinguished in the following ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator a bystander or a person insp...

Page 4: ......

Page 5: ...AD THIS OWNER S OPERATOR S MANUAL CAREFULLY BEFORE OPERATING YOUR WATERCRAFT GENERAL AND SAFETY INFORMATION 1 FEATURES AND FUNCTIONS 2 OPERATION 3 MAINTENANCE AND CARE 4 TROUBLESHOOTING AND EMERGENCY PROCEDURES 5 APPENDIX 6 ...

Page 6: ......

Page 7: ...1 5 Other labels 1 6 Safety information 1 7 Limitations on who may operate the watercraft 1 7 Cruising limitations 1 8 Operation requirements 1 9 Recommended equipment 1 12 Hazard information 1 12 Watercraft characteristics 1 13 Rules of the Road 1 14 Steering and sailing rules 1 14 Rules when encountering vessels 1 15 Other special situations 1 16 Reading buoys and other markers 1 16 To get more ...

Page 8: ... keep these ID numbers in a separate place in case your watercraft is stolen EJU00995 Primary Identification PRI ID number The PRI ID number is stamped on a label 1 attached to the inside of the engine compartment EJU01267 Hull Identification Number HIN The HIN is stamped on a plate 2 attached to the hull beside the jet thrust noz zle EJU00997 Engine serial number The engine serial number is stamp...

Page 9: ...sion control certificate This label is attached to the electrical box and muffler 1 Emission control information label EJU01127 Manufactured date label This label is attached to the electrical box and muffler 2 Manufactured date label EMISSION CONTROL INFORMATION ENGINE FAMILY THIS ENGINE CONFORMS TO 2002 U S EPA REGULATIONS FOR MARINE SI ENGINES FELs TROLLING SPEED rpm SPARK PLUG GAP mm g kw hr ...

Page 10: ...1 3 E EJU00998 Important labels EJU01351 Label location ...

Page 11: ...1 4 E EJU01352 Warning labels 1 2 3 4 ...

Page 12: ...1 5 E EJU01387 Caution label 7 6 5 8 ...

Page 13: ...1 6 E EJU01354 Other labels 9 A 0 ...

Page 14: ...ter craft until they too have read the Owner s Operator s Manual the Riding Practice Guide the Riding Instruction card and all warning and caution labels and if possi ble watched the Basic Orientation Video Showing them the video may help rein force the information contained in these materials EJU01143 Limitations on who may operate the watercraft Yamaha recommends a minimum opera tor age of 16 ye...

Page 15: ...oat not a toy Sharp turns or jumping wakes or waves can increase the risk of back spinal injury paralysis facial injuries and bro ken legs ankles and other bones Do not jump wakes or waves Do not operate the watercraft in rough water bad weather or when visibility is poor this may lead to an accident caus ing injury or death Be alert to the possi bility of adverse weather Take note of weather fore...

Page 16: ...alling into water or being near the jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into rectum or vagina All riders must wear a wetsuit bottom or clothing that provides equivalent protection Such clothing includes thick tightly woven sturdy and snug fitting apparel such as denim but does not include spandex or similar fabrics like those used in bicycle s...

Page 17: ...Consider factors such as your riding environment and your riding style and ability Also consider the likelihood of traffic congestion and the water surface conditions If you decide to wear a helmet based upon your riding cir cumstances choose one carefully Look for a helmet designed for personal water craft use if possible Consider a helmet meeting Snell or DOT standards If you will be engaging in...

Page 18: ... not be watching for you If they do not see you or you maneuver more quickly than other boaters expect you risk a collision Maintain a safe distance from other boats or watercraft and also watch for boats ski ropes or fishing lines Obey the Rules of the Road and be sure to check behind you before making a turn See Rules of the Road on pages 1 14 to 1 17 This watercraft is included in the Class A i...

Page 19: ...al Contact your Yamaha dealer or the Coast Guard for more information Watch A watch is helpful so you will know how long you have been operating Towline A towline can be used to tow a disabled watercraft in an emergency EJU01003 Hazard information When transporting or storing your water craft always place the fuel cock knob in the OFF position otherwise gasoline may overflow from the carburetor Ne...

Page 20: ...ropelled The jet pump is directly connected to the engine This means that jet thrust will pro duce some movement whenever the engine is running There is no neutral position Keep away from intake grate 1 while the engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Never insert any object in the jet thrust noz...

Page 21: ...er meet one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of way and what each vessel should do Stand on vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision When ...

Page 22: ...each other Meeting If you are meeting another power vessel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an accident You should keep the other vessel on your port left side This rule does not apply if both of you will clear one another if you continue on your set course and speed Crossing When two power driven...

Page 23: ...ve the right of way regardless of position Fishing vessels can not however impede the passage of other vessels in narrow channels Sailing vessel right of way Sailing vessels should normally be given the right of way The exceptions to this are 1 When the sailing vessel is overtaking the power driven vessel the power driven vessel has the right of way 2 Sailing vessels should keep clear of any fishi...

Page 24: ...isory information These mark ers are white with black letters and orange borders They signify speed zones restricted areas danger areas and general information Remember markings may vary by geo graphic location Always consult local boat ing authorities before riding your watercraft in unfamiliar waters ...

Page 25: ...s a free 50 question learning course available to the public Upon successful completion of 80 percent or better the user can request a certificate of completion by mail or can download one immediately The Online Boating Safety Course provided by the Boat US Foundation is approved by the National Association of State Boating Law Administrators NASBLA and recognized by the United States Coast Guard ...

Page 26: ...riding close to shoreline homes and waterfowl nesting areas or other wildlife areas and keep a respectful distance from fishermen other boats swimmers and populated beaches When travel in areas like these is unavoid able ride slowly and obey all laws Remember that pollution can be harmful to the environment Do not refuel or add oil where a spill could cause damage to nature Remove your watercraft ...

Page 27: ...other functions 2 3 Hood 2 3 Fuel tank filler cap 2 4 Fuel cock knob 2 4 Engine stop switch 2 5 Engine shut off switch 2 5 Choke knob 2 6 Throttle lever 2 6 Start switch 2 6 Cooling water pilot outlet 2 7 Steering system 2 7 Steering pole 2 8 Engine overheat warning system 2 9 Storage pouch 2 10 ...

Page 28: ...Stand or kneel here for balance 6 Fuel tank filler cap 7 Hood 8 Steering cover 9 Hood latch Locks the hood 0 Jet thrust nozzle Changes the direction of jet thrust according to handlebar position to steer the watercraft A Cooling water pilot outlet Use to verify cooling water flow B Intake grate Prevents debris from getting into the jet pump C Jet intake D Ride plate E Drive shaft Transmits power f...

Page 29: ...art the engine 6 Throttle lever Use to accelerate and decelerate 7 Engine shut off switch Remove the clip to stop the engine and dis able it from starting 8 Engine stop switch Push to stop the engine normally 9 Engine shut off cord lanyard Attach to wrist and so that the engine stops if the operator falls off the watercraft 0 Bow A Fuel tank B Battery C Silencer Prevents water from getting into th...

Page 30: ...od To remove the hood 1 Turn the latch knob 1 to the open posi tion and then pull up on the hood latch 2 to unlatch the hood 2 Grasp the hood using the handgrips 3 provided at the front and rear side of the hood Lift the hood up and to the rear to remove it To install the hood 1 Position the hood on the deck so the two projections at the front of the hood fit under the two stays on the deck ...

Page 31: ...ions are explained as follows and are shown in the illustration OFF With the fuel cock knob in this position fuel does not flow Always turn the fuel cock knob to this position when the engine is not running ON With the fuel cock knob in this position fuel flows to the carburetors Turn the fuel cock knob to this position when starting the engine and operating the watercraft RES This indicates reser...

Page 32: ...tton The engine will stop automatically when the clip is removed from the switch such as if the operator falls off the watercraft WARNING Always attach the engine shut off cord to your wrist and the clip to the engine shut off switch BEFORE starting the engine To prevent accidental starting of the engine or unauthorized use by chil dren or others always remove the clip from the shut off switch whe...

Page 33: ... knob in to turn the choke off EJU01018 Throttle lever Squeeze the throttle lever 1 to increase engine speed Release the throttle lever to decrease engine speed or to return it to the idle posi tion EJU01019 Start switch Push the start switch 1 green button to start the engine NOTE The engine will not start when the clip is removed from the engine shut off switch ...

Page 34: ...urs stop the engine and check for the cause See pages 2 9 and 5 3 for further instructions NOTE If the cooling water passages are dry it will take about 20 seconds for the water to reach the outlet after the engine is started EJU01021 Steering system Your watercraft can be steered by turning the handlebars 1 the same direction you wish to travel When the handlebars are turned the angle of the jet ...

Page 35: ...ling the operator to assume various riding positions When removing the hood for pre opera tion checks maintenance etc lift the steer ing pole 1 and use the lock pin 2 to support it Move the lock pin into the detent Make sure the lock pin is returned to the stowed position after installing the hood ...

Page 36: ...ngine speed and beach the watercraft and then check the intake grate and impeller for clogging WARNING Before attempting to remove weeds or debris from the intake grate or impeller shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from coming in contact with the rotating parts of the jet pump CAUTION If you cannot locate and correct the cau...

Page 37: ...rator s Manual slightly to insert it into the storage pouch 1 then add the tool kit and any other small items Fold the pouch and tie it with the belt Install the storage pouch on the hood and secure it with the bands 2 NOTE The storage pouch is not waterproof To keep the contents of the storage pouch dry put them in a waterproof bag before putting them in the storage pouch ...

Page 38: ...E MEMO ...

Page 39: ...reak in 3 13 Starting the engine 3 15 Stopping the engine 3 18 Leaving the watercraft 3 18 Operating your watercraft 3 19 Getting to know your watercraft 3 19 Learning to operate your watercraft 3 19 Starting the watercraft 3 21 Operating positions 3 25 Capsized watercraft 3 26 Turning the watercraft 3 27 Stopping the watercraft 3 29 Beaching the watercraft 3 30 Rough water operation 3 30 Post ope...

Page 40: ...rfilling the fuel tank Stop fill ing when the fuel level just reaches the bottom of the filler tube Do not fill up the filler tube because fuel expands as it warms up and could overflow Tighten the filler cap securely after refueling If you should swallow some gasoline inhale a lot of gasoline vapor or get gasoline in your eyes get immediate medical attention If any gasoline spills onto your skin ...

Page 41: ...nt does not exceed 10 and the fuel meets minimum octane ratings Gasohol containing methanol is not rec ommended by Yamaha because it can cause fuel system damage or engine perfor mance problems EJU01044 2 stroke engine oil If YAMALUBE 2 W is not available another 2 stroke engine oil with an NMMA certified TC W3 rating may be used Recommended engine oil YAMALUBE 2 W ...

Page 42: ...o little oil in the fuel mixing ratio could result in major engine trou ble such as seizure Too much oil in the fuel mixing ratio could result in fouled spark plugs smoky exhaust or heavy carbon deposits Pour 2 stroke engine oil 1 into a clean container and then add gasoline 2 To mix them thoroughly shake the container from side to side Fuel mixing ratios gasoline to oil Break in period first two ...

Page 43: ...od 3 Open the fuel tank filler cap and slowly add the premixed fuel to the fuel tank 4 Stop filling when the fuel level just reaches the bottom of the filler tube NOTE The hood must be removed in order to watch the fuel level in the fuel tank while adding fuel Be careful not to spill fuel or overfill the tank Do not fill into the filler tube because fuel could overflow Fuel tank capacity Total 18 ...

Page 44: ...lge Check for water and fuel residue and remove if necessary 3 7 Throttle Check that throttle lever springs back 3 10 Steering system Check for proper steering system operation 3 10 Fuel Check fuel level and add if necessary Check hoses and tank for leakage 3 6 Water separator Check for water and drain if necessary 3 7 Battery Check electrolyte level and battery condition 3 8 Hood Check that hood ...

Page 45: ...re to ventilate the engine compart ment could result in fire or explosion Do not start the engine if there is a fuel leak or loose electrical connection EJU01279 Fuel system Check the fuel system for leakage cracks or malfunctions before each use See page 4 10 for check points and correct pro cedures 1 Remove the fuel tank filler cap to release any pressure that might have built up in the fuel tan...

Page 46: ...e fuel tank breather hose if the watercraft is capsized If water remains in the water separator drain it by removing the drain screw 2 Install the drain screw again after draining the water separator EJU01280 Bilge Check for moisture and fuel residue in the bilge Excessive water in the bilge can splash into the carburetor and engine which could cause engine damage ...

Page 47: ...arged and in good condition Loss of battery power may leave you stranded Never operate the watercraft if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power Make sure that the breather hose is prop erly connected and that it is not damaged or obstructed Make sure that the battery is securely held in place 1 Positive Red lead 2 Negative B...

Page 48: ...r or hood could be damaged To close the fire extinguisher container 1 Reinstall the cap and tighten it securely after inserting the fire extinguisher into the container 2 Reinstall the container on the hood and secure it with the band NOTE See the instructions supplied by the fire extinguisher manufacturer for checking the fire extinguisher Always keep the extinguisher in the fire extinguisher con...

Page 49: ... position when released EJU01057 Steering system Check for looseness in the handlebars Turn them as far as possible to the right and left to make sure that operation is smooth and unrestricted throughout the whole range Make sure that the jet thrust nozzle also changes directions as the han dlebars are turned and that there is no free play between the handlebars and the jet thrust nozzle EJU01281 ...

Page 50: ... engine by the jet pump See page 5 3 for jet intake cleaning procedures WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Stop the engine and remove the clip from the engine shut off switch before removing any debris or weeds which may have collected around the jet ...

Page 51: ... the engine and then pull the engine shut off cord 5 to remove the clip 4 from the engine shut off switch Verify that the engine stops immediately See pages 3 15 to 3 18 for information on proper operation of the start switch the engine stop switch and the engine shut off switch EJU01320 Cooling water pilot outlet Check that water comes out from the out let while the engine is running and the wate...

Page 52: ... The engine break in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances This ensures proper performance and promotes longer compo nent life CAUTION For the first 5 hours or 2 tankfuls of operation premix fuel and oil in a 25 1 ratio After break in premix fuel and oil in a 50 1 ratio for normal operation 1 Launch the w...

Page 53: ...tion at 3 4 throttle or less until the first tankful of fuel has been used 5 Fill the tank once more with a fuel to oil ratio of 25 1 and proceed with normal operation CAUTION Failure to follow the engine break in pro cedure properly can result in severe damage to the engine ...

Page 54: ... at least 60 cm 2 ft deep WARNING Never operate in water that is less than 60 cm 2 ft deep otherwise you increase your chance of hitting a submerged object which could result in injury CAUTION Never operate in water that is less than 60 cm 2 ft deep otherwise pebbles or sand could be sucked into the jet intake causing impeller damage or engine over heating 2 Turn the fuel cock knob to the ON posi ...

Page 55: ...alls off allowing the watercraft to continue to run and cause an accident NOTE It is not possible to start the engine with the clip removed from the engine shut off switch 4 Pull and hold the choke knob all the way out to start a cold engine NOTE The choke should not be used when the engine is warm 5 While lightly squeezing the throttle lever push the start switch green button WARNING On this wate...

Page 56: ... more than 5 seconds otherwise the battery will be discharged and the engine will not start Also the starter motor may be damaged If the engine does not start in 5 seconds release the start switch wait 15 seconds and try again 7 After the engine has warmed up push the choke knob in to its original position NOTE If the choke knob is left pulled out the engine will stall ...

Page 57: ...You need throttle to steer Shutting off the engine can cause you to hit an obsta cle you are attempting to avoid A colli sion could result in severe injury or death EJU01067 Leaving the watercraft If leaving the watercraft remove the engine shut off cord to reduce the chance of accidental starting or unauthorized use by children or others ...

Page 58: ...tion Remember This watercraft is designed to carry the operator only Never have more than one person on the watercraft at any time EJU01147 Learning to operate your watercraft Before operating always perform the pre operation checks listed on page 3 5 The short time spent checking the watercraft will reward you with added safety and reliability Check state and local laws before operat ing your wat...

Page 59: ... temperature and abrasions Footwear and gloves are recommended Eye protection is recommended to keep wind water and glare from the sun out of your eyes while you operate your watercraft Restraining straps for eyewear are made which are designed to float should your eye wear fall in the water You should grip the handlebars firmly and get to a standing or kneeling position quickly Keep both feet or ...

Page 60: ...you or understand where you are going Avoid areas with sub merged objects or shallow water Take early action to avoid collisions Remember watercraft and other boats do not have brakes Do not release the throttle lever when trying to steer away from objects you need throttle to steer Practice deep water starting near shore before riding in deep water The watercraft is less stable when at a standsti...

Page 61: ...d balance there using your elbows on the gunwales for leverage 3 Start the engine and begin to accelerate 4 Continue to pull your body up onto the watercraft as the watercraft speed increases 5 Bring your knees up onto the riding tray and change to a kneeling position as soon as you can do so WARNING Avoid forceful jet thrust and limited visi bility while reboarding Get to standing or kneeling pos...

Page 62: ...bow drops and the watercraft has leveled out in the water and reached planing speed back off the throttle lever and select your desired speed NOTE The watercraft will become easier to bal ance as the speed increases because jet thrust provides stability as well as direc tional control It will take longer for a heavier operator to reach planing speed than it will for a light operator ...

Page 63: ...to the engine shut off switch 3 Grip the handlebars with both hands Place one knee on the riding tray and balance there 4 Start the engine and begin to accelerate 5 Pull your other knee up onto the riding tray as the watercraft speed increases 6 Move as far forward as possible without interfering with the movement of the han dlebars Keep your body perpendicular to the water with your weight forwar...

Page 64: ...is a wake but the watercraft is moving through the water rather than skimming on top of it NOTE At very slow speeds it may be necessary to support your upper body weight with your elbows resting on the gunwales trailing your legs in the water EJU01292 Standing After you are comfortable handling the watercraft from a kneeling position try standing as the watercraft gains speed Sta bility increases ...

Page 65: ...e engine will overheat and damage may occur 1 Shut the engine off by removing the clip from the engine shut off switch 2 Swim to the rear of the watercraft and upright it by turning it clockwise only CAUTION Do not turn the watercraft over counter clockwise otherwise water may leak into the carburetor and engine and cause damage 3 Start the engine and then head for shore to inspect the engine for ...

Page 66: ...rply B Less throttle produces low thrust so the watercraft will turn more gradually C Releasing the throttle lever completely produces only minimum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after releasing the throttle lever but once the engine slows down the watercraft...

Page 67: ...the tight ness of the turn and your traveling speed In general the higher the speed or the sharper the turn the more you lean WARNING Do not release the throttle when trying to steer away from objects you need throt tle to steer A collision could result in severe injury or death ...

Page 68: ... The watercraft slows down as soon as the throttle lever is released but will coast for a distance before fully stopping If you are not sure you can stop in time before hitting an obstacle apply throttle and turn in another direction WARNING Allow adequate stopping distance Take early action to avoid collisions Remember watercraft and other boats do not have brakes Operate defensively at safe spee...

Page 69: ...et intake and impair or damage the impeller Always stop the engine and get off before beaching the watercraft EJU01295 Rough water operation The force of landing after jumping can cause a strong impact on both the watercraft and the operator It is possible for the opera tor to hit his or her chest or jaw on the water craft body or handlebars and be injured Do not operate the watercraft with your c...

Page 70: ... Always turn the watercraft over onto its port left side When turning the watercraft onto its side or inverting it support the bow and secure the steering pole other wise the steering pole and handlebars could be bent or damaged NOTE This watercraft is equipped with an auto matic bilge draining system that removes water from the engine compartment while you are underway However some residual water...

Page 71: ...s 8 Rinse the engine and engine compart ment with a small amount of water CAUTION Do not use high pressure when rinsing the engine or engine compartment as severe damage could result 9 Wipe the engine and engine compart ment dry with a clean cloth repeat step 3 if necessary 10 Wipe the hull steering pole handlebars and jet unit dry with a clean cloth 11 Spray a rust inhibitor on metallic parts to ...

Page 72: ...serted and locked after passing it through the rope hole 2 After securing the bow with the pin secure the stern with ropes or tie downs 2 over the gunwale Use a rubber shock cord 1 to hold the steering pole CAUTION Do not route ropes or tie downs over the steering pole as they may damage it Also wrap the ropes or tie downs with towels or rags where they touch the body of the watercraft to avoid sc...

Page 73: ...Periodic maintenance chart 4 9 Inspecting the fuel system 4 10 Inspecting the steering cable 4 12 Inspecting and adjusting the throttle cable 4 12 Cleaning and adjusting the spark plugs 4 13 Lubrication points 4 14 Adjusting the choke cable 4 16 Inspecting the battery 4 17 Adjusting the carburetor 4 19 Replacing the fuse 4 20 Adjusting the steering friction 4 20 Adjusting the jet thrust nozzle ang...

Page 74: ... the following procedures can be performed by the owner EJU01148 Flushing the cooling system Flushing the cooling system is essential to prevent the cooling system from clogging up with salt sand or dirt Use the Yamaha Watercraft Flush Kit on the garden hose for best results See the instructions included with the flush kit for proper installation CAUTION Do not supply water to the cooling water pa...

Page 75: ...r flows continually from the cooling water pilot outlet 5 Run the engine at idling speed for about 3 minutes watching the engine condition If the engine stops while flushing turn the water supply off immediately and repeat the above steps 6 Turn the water supply off and then force the remaining water out of the cooling water passages by alternately squeezing and releasing the throttle lever for 10...

Page 76: ... CAUTION Make sure to replace the cap securely after fogging the engine otherwise water could enter the engine and cause damage Do not attempt to run the engine at full throttle or for more than 15 seconds while the watercraft is out of the water otherwise the engine may overheat and or seize 1 Open the silencer cap 1 on the silencer 2 Start the engine with the watercraft in a well ventilated area...

Page 77: ...ng until the engine stalls or a maximum of 15 seconds 4 Install the cap securely 5 Lubricate all cables such as the throttle choke and steering cables NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall to pressure lubricate the cables and purge out any moisture between the inner and outer cables 6 Lubricate the areas of the watercraft specified under Lubrication points on pages 4 14 to 4 16 ...

Page 78: ...reather pipe and next remove the battery from the craft Clean the battery casing using fresh water If the battery terminals are dirty or cor roded clean the mating surfaces on the ter minals for the battery cables using the wiring brush or equivalents Recharge the battery and then store it in a cool and dark place Apply the Yamaha marine grease Yamaha grease A to the battery terminals Recharge the...

Page 79: ...intenance Specific gravity of electrolyte for reference 1 28 at 20 C 68 F EJU01149 Cleaning the watercraft Clean the watercraft before storing it for a long period 1 Wash down the hull handlebars and drive unit with fresh water 2 Rinse the engine and bilge area with fresh water Drain off all water and wipe up remaining moisture with clean dry rags 3 Spray the engine s exterior with Yamaha Silicone...

Page 80: ...parts or accessories which are not qualitatively equivalent to gen uine Yamaha parts are not covered by the limited warranty WARNING Be sure to turn off the engine when you perform maintenance unless oth erwise specified otherwise an acci dent or injury could result from unexpected operation moving parts or electric shock If the owner is not familiar with watercraft servicing this work should be d...

Page 81: ...onvenience a storage pouch 1 is provided on the watercraft for the manual and tool kit NOTE To protect these materials from water dam age it would be a good idea to put them in a waterproof bag If your Owner s Operator s Manual is damaged order a replacement from a Yamaha dealer The service information included in this manual is intended to provide you the owner with the necessary information for ...

Page 82: ... 100 hours 200 hours ITEM 3 months 6 months 6 months 12 months Spark plug Inspect clean adjust 4 13 Lubrication points Lubricate 4 14 Intermediate housing Lubricate 1 2 2 4 16 Fuel system Inspect 4 10 Fuel filter Check replace 4 11 Fuel tank Clean 4 11 Carburetor setting Inspect adjust 4 19 Trolling speed Adjust 4 19 Carburetor throttle shaft Inspect Cooling water passages Flush after every use 4 ...

Page 83: ...e necessary repair or replacement as required If repair is necessary consult a Yamaha dealer Check Carburetor for leakage Fuel pump for malfunction or leakage Fuel tank for water or dirt Fuel tank for damage cracks or leakage Fuel hose joint for leakage Fuel hose for cracks or other damage Fuel filter for leakage Fuel cock for leakage Air vent check valve for leakage Fuel tank filler cap for damag...

Page 84: ...ler replace the fuel filter if necessary WARNING Do not try to replace the fuel filter your self An incorrectly installed filter can leak gasoline which could lead to fire or explosion If necessary have a Yamaha dealer replace the fuel filter EJU01099 Fuel tank Check the fuel tank 1 for leakage or water in the tank If water is found in the fuel system or if the fuel tank needs to be cleaned have a...

Page 85: ...steering is stiff or misadjusted have a Yamaha dealer service it Distance A and B A B EJU01375 Inspecting and adjusting the throttle cable Check that the throttle cable moves back to the set position smoothly and that free play is within specification 1 Squeeze and release the throttle lever If the lever does not return smoothly have a Yamaha dealer service it 2 Adjust free play a by loosening the...

Page 86: ...t Remove and inspect the spark plug peri odically heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive or if carbon and other deposits are excessive replace the spark plug with the specified plug Measure the spark plug gap a with a wire thickness gauge before installing the spark plug Adjust the gap to specification if necessary To reins...

Page 87: ...soon as possible WARNING Be careful not to damage the insulator when removing or installing a spark plug A damaged insulator could allow sparks to escape which could lead to explosion or fire EJU01302 Lubrication points To keep moving parts sliding or rotating smoothly coat them with water resistant grease Throttle cable carburetor end Choke cable carburetor end Throttle cable handlebar end Pull t...

Page 88: ...d of the cable and on the jet thrust nozzle end 3 Extend the steering cable inner wire and then apply a thin coat of grease to both the handlebar end and the jet thrust noz zle end Steering cable ball joint nozzle end Steering cable inner wire nozzle end Steering handle pivot shaft Lubrication of the steering handle pivot shaft requires disassembly of steering com ponents Have a Yamaha dealer lubr...

Page 89: ...7 0 74 oz Every 100 hours or 6 months 3 0 5 0 cm3 0 10 0 33 oz EJU01261 Adjusting the choke cable Check that the choke cable is properly adjusted 1 Pull the choke knob out until it stops and then release the knob The knob should not move 2 If the choke knob moves back on its own tighten the choke knob adjusting nut 1 slightly If the knob is difficult to move loosen the adjusting nut slightly ...

Page 90: ... physi cian immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc well away If using or charging the battery in an enclosed space make sure that it is well ventilated Always shield your eyes when working near batteries KEEP OUT OF THE REACH OF CHILDREN CAUTION Be careful not to place the battery on its s...

Page 91: ...ery yourself read the battery charger instructions carefully before charg ing and follow the points below 1 Remove all caps from the battery cell 2 Add distilled water to the specified level if the electrolyte level is low 3 Set the charging rate to 1 9 ampere and charge the battery slowly until the explo sive gases become coming out vigor ously from battery cells To connect the battery terminals ...

Page 92: ...was set at the Yamaha factory after many tests If the settings are disturbed by someone who does not have the necessary technical knowledge poor engine performance and damage may result EJU01303 Adjusting the trolling speed 1 Put the watercraft in the water 2 Start the engine and warm it up for 1 or 2 minutes Using a diagnostic tachometer adjust the engine speed to specification 3 Turn the throttl...

Page 93: ...exten sive electrical system damage and possi ble fire Fuse amperage 10 A EJU01304 Adjusting the steering friction The amount of friction in the steering can be adjusted to suit operator preference To adjust the friction 1 Loosen the four screws and then remove the handlebar cover 2 Turn the handlebars as far as possible to starboard right 3 Loosen the locknut 2 4 Tighten or loosen the adjusting n...

Page 94: ...justed to suit operator preference 1 Loosen the two screws and then remove the steering pole cover 1 2 Select the desired nozzle angle a Changing the position of the handlebar stopper and or steering cable pivot bolt changes the nozzle angle as shown in the following chart a Nozzle angle b Handle stopper and steering cable pivot bolt position ...

Page 95: ...en it to the specified torque 4 Install the steering cable joint on the steering cable pivot bolt To change the handlebar stopper posi tion 1 Loosen the handle stopper nut 2 on the operator s side of the steering pole 2 Lift and turn the handlebar stopper to the desired position S1 or S2 and then tighten the handlebar stopper nut Make sure to tighten it to the specified torque 3 Install the steeri...

Page 96: ...8 Compression ratio 7 2 Lubrication system Pre mixed fuel Cooling system Water cooled Starting system Electric starter Ignition system CDI Spark plug BR7HS NGK Spark plug gap mm in 0 6 0 7 0 024 0 028 Battery capacity V AH 12 19 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Axial flow single stage Impeller rotation Counterclockwise viewed from rear Transmissi...

Page 97: ...ESHOOTING AND EMERGENCY PROCEDURES Troubleshooting 5 1 Troubleshooting chart 5 1 Emergency procedures 5 3 Cleaning the jet intake and impeller 5 3 Jumping the battery 5 4 Towing the watercraft 5 6 Submerged watercraft 5 7 ...

Page 98: ...wiring 4 20 Battery Run down Recharge 4 18 Poor terminal connec tions Tighten as required 4 18 Starter motor Faulty Have serviced by Yamaha dealer Starter motor turns over Fuel cock Turned to OFF Turn fuel cock knob to ON 2 4 Fuel Empty Refill as soon as possi ble 3 4 Stale or contaminated Have serviced by Yamaha dealer 4 10 Fuel tank Water or dirt present Have serviced by Yamaha dealer 4 11 Spark...

Page 99: ...ose Connect properly 4 13 Cracked torn or dam aged Replace 4 13 Electrical wir ing Loose electrical con nections Tighten or connect properly Carburetor Incorrect idle adjust ment Adjust idle 4 19 Clogged Have serviced by Yamaha dealer 4 19 Watercraft slow or loses power Cavitation Jet intake clogged Clean 5 3 Impeller damaged or worn Have serviced by Yamaha dealer 5 3 Engine over heated Jet intake...

Page 100: ...empting to remove weeds or debris from the jet intake or impeller areas shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from contact with the rotating parts of the jet pump 1 Turn the watercraft on its side as shown CAUTION Place a suitable clean cloth or carpet ing underneath the watercraft to pro tect it from abrasions and scratches Alw...

Page 101: ...lt bat tery and jumper cables WARNING Battery electrolyte is poisonous and dan gerous causing severe burns etc Elec trolyte contains sulfuric acid Avoid contact with skin eyes or clothing Antidotes External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physi cian immediately Eyes Flush with water for 15 minutes and g...

Page 102: ...e terminal on the watercraft battery Be sure all connec tions are secure and correct before attempting to start the engine Any wrong connection may damage the elec trical system 4 Start the engine and then disconnect the cables by reversing the steps above CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 seconds otherwise the battery w...

Page 103: ...ed too fast Tow the watercraft using the rope hole 1 only The bow must be kept up out of the water during towing to prevent water from entering the engine compart ment WARNING The watercraft should only be towed in an emergency The tow line should be long enough so that the watercraft will not collide with the towing boat when slowing down A good rule of thumb is a tow line which is three times th...

Page 104: ...o make sure that the steering pole is not damaged 2 Turn the watercraft upright again 3 Turn the fuel cock knob to OFF 4 Remove the spark plugs and dry them with a cloth 5 Without reinstalling the spark plugs crank the engine until all water in the cyl inders has been drained 6 Install the spark plugs 7 Turn the fuel cock knob to ON 8 Launch the watercraft into the water and then run the engine fo...

Page 105: ...E 6 EJU01124 APPENDIX Limited warranty 6 1 YAMAHA EXTENDED SERVICE Y E S 6 3 Index 6 4 ...

Page 106: ...ified in the applicable Owner s Operator s Manual The owner of the watercraft shall give notice to an authorized Yamaha dealer of any and all apparent defects within ten 10 days of dis covery and make the watercraft available at that time for inspection and repairs at the dealer s place of business GENERAL EXCLUSIONS FROM WARRANTY This warranty will not cover the repair of damage if the damage is ...

Page 107: ...letely set up each new watercraft before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date In addition each Yamaha dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred u...

Page 108: ...asonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb cover age goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer n...

Page 109: ... system 2 9 Engine serial number 1 1 Engine shut off cord lanyard 3 11 Engine shut off switch 2 5 Engine stop switch 2 5 Enjoy your watercraft responsibly 1 19 F Filling the fuel tank 3 4 Fire extinguisher 3 9 Fishing vessel right of way 1 16 Flushing the cooling system 4 1 Fuel and oil 3 1 Fuel cock knob 2 4 Fuel filter 4 11 Fuel system 3 6 4 5 Fuel tank 4 11 Fuel tank filler cap 2 4 G Gasohol 3 ...

Page 110: ...ng the fuse 4 20 Rough water operation 3 30 Rules of the Road 1 14 Rules when encountering vessels 1 15 S Safety information 1 7 Sailing vessel right of way 1 16 Specifications 4 23 Standing 3 25 Stand on vessel 1 14 Starting the engine 3 15 Starting the watercraft 3 21 Start switch 2 6 Steering and sailing rules 1 14 Steering pole 2 8 3 10 Steering system 2 7 3 10 Stopping the engine 3 18 Stoppin...

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