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ENG
ENGINE ASSEMBLY AND ADJUSTMENT
4-39
PISTON AND PISTON PIN
1. Apply:
• engine oil
(in the crankshaft bearing, big end bearing,
small end bearing, piston pin, piston ring
grooves and piston skirt areas).
2. Install:
• reed valve gasket
• reed valve
• carburetor joint
3. Install:
• small end bearing
• piston
• piston pin
• piston circlips
NOTE:
• The arrow
of the piston should point to
the exhaust side.
• Before installing the piston circlip, cover the
crankcase with a towel or clean cloth so
that the circlip and other materials do not
accidentally fall into the crankcase.
• Always use new piston circlips.
CYLINDER AND CYLINDER HEAD
1. Install:
• cylinder gasket (Use a new gasket)
2. Check:
• piston rings
NOTE:
• Ensure that the ends of the rings are
correctly coupled around the centring devi-
ces
on the piston grooves.
Carburetor joint
9 Nm (0.9 m • kg)
Summary of Contents for 2002 CS50
Page 1: ...2002 SERVICE MANUAL CS50 Z5RW1 AE1 ...
Page 7: ...GEN INFO 1 ...
Page 14: ...SPEC 2 ...
Page 29: ...CHK ADJ 3 ...
Page 62: ...ENG 4 ...
Page 106: ......
Page 107: ...COOL 5 ...
Page 115: ......
Page 116: ...CARB 6 ...
Page 127: ...CHAS 7 ...
Page 157: ......
Page 158: ...ELEC 8 ...
Page 195: ...TRBL SHTG 9 ...
Page 203: ......