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Yamaha 2001 YZF-R1M, Owner'S Manual

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Yamaha 2001 YZF-R1M Owner'S Manual Download Page 78

PERIODIC MAINTENANCE AND MINOR REPAIR

6-25

6

EAU01248

Rear brake pads

1. Remove the rear brake caliper by

removing the bolts.

2. Check each rear brake pad for

damage and measure the lining
thickness. If a brake pad is dam-
aged or if the lining thickness is
less than 0.5 mm, have a Yamaha
dealer replace the brake pads as a
set.

3. Install the rear brake caliper by in-

stalling the bolts, then tightening
them to the specified torque.

EAU03294

Checking the brake fluid level 

Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake flu-
id level may indicate worn brake pads
and/or brake system leakage. If the
brake level is low, be sure to check the
brake pads for wear and the brake sys-
tem for leakage.

1. Caliper bolt (

×

 2)

Rear

a. Lining thickness

Tightening torque:

Brake caliper bolt:

40 Nm (4.0 m·kg)

1. Minimum level mark

Front

E_5jj.book  Page 25  Monday, August 28, 2000  1:29 PM

Summary of Contents for 2001 YZF-R1M

Page 1: ...PRINTED IN JAPAN 2000 1 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5JJ 28199 20 YZF R1M OWNER S MANUAL ...

Page 2: ...F_5eb_Toc0 fm Page 2 Wednesday February 2 2000 2 02 PM ...

Page 3: ... machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 4: ...t be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product informa...

Page 5: ...IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE E_5jj book Page 2 Monday August 28 2000 1 29 PM ...

Page 6: ...ANUAL 2000 by Yamaha Motor Co Ltd 1st Edition January 2000 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan E_5jj book Page 3 Monday August 28 2000 1 29 PM ...

Page 7: ...AND CONTROL FUNCTIONS 3 4 PRE OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORMATION 9 INDEX EAU00009 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 8: ...E_5jj book Page 2 Monday August 28 2000 1 29 PM ...

Page 9: ...INFORMATION 1 Safe riding 1 1 Protective apparel 1 3 Modifications 1 3 Loading and accessories 1 3 Gasoline and exhaust gas 1 5 Location of important labels 1 7 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 10: ...HANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle...

Page 11: ...ornering insufficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you 6 The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the operator ...

Page 12: ...ration They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 A passenger should also observe the above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your mot...

Page 13: ...accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme caution when selecting and installing any accessories Keep the following guidelines in mind as well as those provided under Loading when moun...

Page 14: ...HLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spill any gasoline on the engine or exhaust system when refueling c Never refuel while smoking or in the vicinity of an open flame 2 Never start the engine or let it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate...

Page 15: ...ne may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes E_5jj book Page 6 Monday August 28 2000 1 29 PM ...

Page 16: ...portant labels Please read the following important labels carefully before operating this motorcycle WARNING Before you operate this vehicle read the owner s manual English 3HP 21568 00 4AA 22259 40 1 2 E_5jj book Page 7 Monday August 28 2000 1 29 PM ...

Page 17: ...DESCRIPTION 2 Left view 2 1 Right view 2 2 Controls and instruments 2 3 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 18: ...fork spring preload adjusting bolt page 3 14 4 Air filter element page 6 15 5 Shift pedal page 3 9 6 Shock absorber compression damping force adjusting screw page 3 17 7 Passenger seat lock page 3 12 8 Shock absorber rebound damping force adjusting screw page 3 16 9 Luggage strap holders page 3 19 10 Helmet holders page 3 13 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 19: ...ge 6 26 14 Battery page 6 33 15 Shock absorber spring preload adjusting ring page 3 16 16 Radiator and coolant reservoir page 6 11 17 Front brake fluid reservoir page 6 25 18 Oil filter cartridge page 6 9 19 Oil level check window page 6 8 20 Brake pedal page 3 9 E_5jj book Page 2 Monday August 28 2000 1 29 PM ...

Page 20: ...ndlebar switches page 3 7 3 Starter choke lever page 3 11 4 Speedometer unit page 3 5 5 Main switch steering lock page 3 1 6 Tachometer page 3 6 7 Right handlebar switches page 3 8 8 Throttle grip page 6 18 9 Brake lever page 3 9 E_5jj book Page 3 Monday August 28 2000 1 29 PM ...

Page 21: ...3 9 Brake lever 3 9 Brake pedal 3 9 Fuel tank cap 3 10 Fuel 3 10 Starter choke lever 3 11 Seats 3 11 Helmet holders 3 13 Storage compartment 3 13 Adjusting the front fork 3 14 Adjusting the shock absorber assembly 3 16 Matching the front and rear suspension settings 3 18 Luggage strap holders 3 19 EXUP system 3 19 Sidestand 3 20 Ignition circuit cut off system 3 20 E_5jj book Page 1 Monday August ...

Page 22: ... LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it EW000016 WARNING Never turn the key to OFF or LOCK wh...

Page 23: ... If the warning light does not come on have a Yamaha dealer check the electrical circuit NOTE This model is equipped with a self di agnosis device for the fuel level warn ing light circuit See page 3 6 for an explanation of the self diagnosis de vice EAU03285 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be chec...

Page 24: ...engine to cool The electrical circuit of the warning light can be checked according to the fol lowing procedure 1 Turn the key to ON 2 If the warning light does not come on have a Yamaha dealer check the electrical circuit EC000002 CAUTION Do not operate the engine if it is overheated 1 Coolant temperature gauge 2 Coolant temperature warning light E_5jj book Page 3 Monday August 28 2000 1 29 PM ...

Page 25: ...arning light comes on Stop the motorcycle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See the Engine overheating section on page 6 44 for further instructions Above 140 C Message HI flashes Warning light comes on Stop the engine and allow it to cool See the Engine overheating sec tion on page 6 44 for further in structions E_5jj ...

Page 26: ...hat point In that case pushing the SELECT button switches the dis play between the various tripmeter and odometer modes in the following order TRIP F TRIP 1 TRIP 2 ODO TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display wi...

Page 27: ...onitor the engine speed and keep it within the ideal power range EC000003 CAUTION Do not operate the engine in the ta chometer red zone Red zone 11 750 r min and above EAU03271 Self diagnosis devices This model is equipped with a self di agnosis device for the following electri cal circuits Throttle position sensor Speed sensor EXUP system If any of those circuits are defective the tachometer will...

Page 28: ... circuit If the fuel level warning light circuit is defective the following cycle will be repeated until the malfunc tion is corrected The warning light will flash eight times then go off for three seconds If this occurs have a Yamaha dealer check the motorcycle EAU00118 Handlebar switches EAU00120 Pass switch PASS Press this switch to flash the headlight EAU00121 Dimmer switch Set this switch to ...

Page 29: ...ttle cable is stuck EAU00143 Start switch Push this switch to crank the engine with the starter EC000005 CAUTION See page 5 1 for starting instruc tions prior to starting the engine EAU00152 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the lever toward the handle bar grip To engage the clutch release the lever The lever should be pulled rapidly a...

Page 30: ...ver is equipped with a po sition adjusting dial To adjust the dis tance between the brake lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the brake lever EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply t...

Page 31: ...lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked EWA00025 WARNING Make sure that the fuel tank cap is properly closed before riding EAU01183 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown in the illustra tion EW00...

Page 32: ...ed by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU01890 Seats Rider seat To remove the rider seat Lift up the rear corners of the rider seat as shown remove the bolts and then pull the seat off Recommended fuel Regular gasoline For Australia Unleaded fuel only Fuel tank capacity Total amount 18 L Reserv...

Page 33: ...t counterclockwise 2 While holding the key in that posi tion lift the front of the passenger seat and pull it forward To install the passenger seat 1 Insert the projection on the rear of the passenger seat into the seat holder as shown and then push the front of the seat down to lock it in place 2 Remove the key NOTE Make sure that the seats are properly secured before riding 1 Projection 2 Seat h...

Page 34: ...r since the helmet may hit objects causing loss of control and possibly an accident To release the helmet from a helmet holder Remove the passenger seat remove the helmet from the helmet holder and then install the seat EAU01242 Storage compartment The storage compartment is located under the passenger seat See page 3 12 for passenger seat removal and installation procedures EWA00005 WARNING Do no...

Page 35: ...ng preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt CI 18E 1 Spring preload adjusting bolt 1 Cu...

Page 36: ...echanism beyond the maximum or minimum settings NOTE Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad jus...

Page 37: ...TE Align the appropriate notch in the ad justing ring with the position indicator on the shock absorber CI 15E Rebound damping force To increase the rebound damping force and thereby harden the rebound damping turn the adjusting screw in di rection a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw in direction b CI 27E 1 Spring preload adjustin...

Page 38: ...tions as necessary EAU00315 WARNING This shock absorber contains high ly pressurized nitrogen gas For proper handling read and under stand the following information be fore handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the sh...

Page 39: ... conditions CI 31E EC000015 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Load condition Front fork adjustment Shock absorber assembly adjustment Spring preload Compression damping force Rebound damping force Spring preload Compression damping force Rebound damping force Rider only 1 8 1 9 1 11 1 7 4 11 3 11 With passenger 1 8 1 9 1 11 4 9 1 9 1 7 E_5j...

Page 40: ...aha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regulates the diameter of the exhaust pipe The EXUP system valve is constantly adjusted in accordance with the engine speed by a computer controlled servomotor EC000027 CAUTION The EXUP system has been set and extensively tested at the Yamaha factory Changing these settings without sufficient te...

Page 41: ...e operator in fulfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly EAU00331 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents ...

Page 42: ...the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle sho...

Page 43: ...PRE OPERATION CHECKS 4 Pre operation check list 4 1 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 44: ...or fluid leakage Fill with DOT 4 brake fluid if necessary 6 24 6 26 Rear brake 6 23 6 26 Clutch Check operation condition and free play Adjust if necessary 6 22 6 23 Throttle grip and housing Check smooth operation Lubricate if necessary 6 18 6 29 Engine oil Check oil level Add oil if necessary 6 8 Coolant Check coolant level Add coolant if necessary 6 11 6 12 Drive chain Check chain slack and con...

Page 45: ...ny item in the PRE OPERATION CHECK is not working properly have it inspected and repaired before operating the motorcycle Sidestand pivot Check smooth operation Lubricate if necessary 6 30 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Fuel Check fuel level Add fuel if necessary 3 10 Lights signals and switches Check proper operation ITEM CHE...

Page 46: ...E_5jj book Page 3 Monday August 28 2000 1 29 PM ...

Page 47: ...TANT RIDING POINTS 5 Starting and warming up a cold engine 5 1 Starting a warm engine 5 3 Shifting 5 3 Tips for reducing fuel consumption 5 4 Engine break in 5 4 Parking 5 5 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 48: ...stem to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sid estand up EW000054 WARNING Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 21 Never ride with the sidestand down 1 Turn the key to ON...

Page 49: ...ler check the elec trical circuit If the fuel level warning light re mains on after starting stop the engine and then check the fuel level If necessary refuel as soon as possible and then check the warning light again If the warning light does not come on when pushing the start switch or if it does not go off af ter starting with sufficient fuel have a Yamaha dealer check the electrical circuit 5 ...

Page 50: ...tion press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it EC000048 CAUTION Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the tran...

Page 51: ...or this rea son you should read the following ma terial carefully Since the engine is brand new do not put an excessive load on it for the first 1 600 km The various parts in the en gine wear and polish themselves to the correct operating clearances During this period prolonged full throttle oper ation or any condition that might result in engine overheating must be avoided EAU03172 0 1 000 km Avo...

Page 52: ...mal EAU00460 Parking When parking stop the engine and then remove the key from the main switch EW000058 WARNING Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the motorcycle may overturn E_5jj book Page 5 Monday August 28 2000 1 29 PM ...

Page 53: ...e pads 6 24 Checking the brake fluid level 6 25 Changing the brake fluid 6 26 Drive chain slack 6 27 Lubricating the drive chain 6 28 Checking and lubricating the cables 6 29 Checking and lubricating the throttle grip and cable 6 29 Checking and lubricating the brake and clutch levers 6 30 Lubricating the brake pedal 6 30 Checking and lubricating the sidestand 6 30 Lubricating the rear suspension ...

Page 54: ...e maintenance work have a Yamaha dealer do it for you EAU01575 Owner s tool kit The tool kit is located inside the storage compartment under the passenger seat See page 3 12 for passenger seat removal procedures The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How...

Page 55: ...lter Clean or replace if necessary 6 Clutch Check operation Adjust or replace cable 7 Front brake Check operation fluid level and vehicle for fluid leakage See NOTE on page 6 4 Correct accordingly Replace brake pads if necessary 8 Rear brake Check operation fluid level and vehicle for fluid leakage See NOTE on page 6 4 Correct accordingly Replace brake pads if necessary 9 Brake hoses Check for cra...

Page 56: ...screws are properly tightened Tighten if necessary 17 Sidestand Check operation Lubricate and repair if necessary 18 Sidestand switch Check operation Replace if necessary 19 Front fork Check operation and for oil leakage Correct accordingly 20 Rear shock absorber assembly Check operation and shock absorber for oil leakage Replace shock absorber assembly if necessary 21 Rear suspension relay arm an...

Page 57: ...e the brake hoses every four years and if cracked or damaged 24 Engine oil filter cartridge Replace 25 Cooling system Check coolant level and vehicle for coolant leakage Correct if necessary Change coolant 26 Front and rear brake switches Check operation Correct accordingly 27 Moving parts and cables Lubricate if necessary 28 Air induction system Check the air cut valve and reed valve for damage R...

Page 58: ...wling or panel needs to be re moved and installed EAU01254 Cowling A To remove the cowling Loosen the quick fastener screws and remove the screws and then take the cowling off To install the cowling Place the cowling in the original posi tion and then tighten the quick fastener screws and install the screws 1 Cowling A 2 Cowling B 3 Panel A 1 Quick fastener screw 4 2 Screw 1 Quick fastener screw 4...

Page 59: ... remove the cowling 1 Remove cowling A and panel A 2 Disconnect the turn signal light lead connectors 3 Remove the screw loosen the quick fastener screws remove the quick fastener at the front of the cowling and then take the cowling off NOTE The quick fastener is removed by push ing the center pin in with a screwdriver then pulling the fastener out 1 Screw 2 Quick fastener screw Right side 1 Lead...

Page 60: ...th the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal col or when the motorcycle is ridden nor mally and all spark plugs installed in the engine should have the same color If any spark plug shows a distin...

Page 61: ...n chart To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil l...

Page 62: ...3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 1 Engine oil filler cap 1 Engine oil drain bolt 1 Oil filter wrenc...

Page 63: ...n bolt and then tighten it to the specified torque 9 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kg Tightening torque Engine oil drain bolt 43 Nm 4 3 m kg Recommended engine oil See page 8 1 Oil quantity Without oil filter cartridge replace ment 2 7 L With oil filt...

Page 64: ...level warning light should go off if the oil level is sufficient EC000067 CAUTION If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha deal er check the vehicle 11 Turn the engine off and then check the oil level and correct it if necessary 12 Install the cowling EAU03161 Coolant To check the coolant level 1 Place the motorcycle on a level surface...

Page 65: ... other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced NOTE The radiator fan is automatically switched on or off according to the coolant temper...

Page 66: ...e the radiator cap and cool ant reservoir cap EW000067 WARNING Never attempt to remove the radia tor cap when the engine is hot 5 Remove the coolant reservoir bolts and the clutch cable holder bolt and then turn the coolant res ervoir upside down to empty it 6 Install the coolant reservoir and the clutch cable holder by install ing the bolts 7 Remove the coolant drain bolt to drain the cooling sys...

Page 67: ... salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the ef...

Page 68: ...air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove the rider seat See page 3 11 for rider seat removal and in stallation procedures 2 Remove the bolt at the front of the fuel tank and loosen the bolt at the re...

Page 69: ...to the air filter case EC000082 CAUTION Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn 8 Install the air filter case cover by installing the screws and bolt 9 Place the fuel tank in the original position and then insta...

Page 70: ...and expe rience The adjustment described in the following section however may be serviced by the owner as part of routine maintenance EC000095 CAUTION The carburetors have been set and extensively tested at the Yamaha factory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU00632 Adjusting the engine idling speed The engi...

Page 71: ... throttle cable free play The throttle cable free play should measure 3 5 mm at the throttle grip Periodically check the throttle cable free play and if necessary have a Yamaha dealer adjust it EAU00637 Adjusting the valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by ...

Page 72: ...safety Do not carry loosely packed items that can shift Securely pack your heaviest items close to the center of the motorcycle and dis tribute the weight evenly from side to side Properly adjust the suspen sion for your load and check the condition and pressure of your tires NEVER OVERLOAD YOUR MOTOR CYCLE Make sure the total weight of the cargo rider passenger and accessories cowling saddlebags ...

Page 73: ...ely worn tires decreases riding sta bility and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience CE 26E NOTE The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This motorcycle is equi...

Page 74: ...nts in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km after installing a...

Page 75: ...speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU01356 Adjusting the clutch lever free play The clutch lever free play should mea sure 10 15 mm as shown Periodically check the clutch lever free play and if necessary adjust it as follows To increase the clutch lever free play turn the adjusting bolt at the clutch le ver i...

Page 76: ...he bottom of the footrest brack et as shown Periodically check the brake pedal position and if necessary have a Yamaha dealer adjust it EW000109 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle Air in the hydraulic system will di...

Page 77: ...usting nut in direction b EAU00721 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU00725 Front brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake ...

Page 78: ...cified torque EAU03294 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake flu id level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pad...

Page 79: ...ock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU00742 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the peri...

Page 80: ...shing the motorcycle to locate the tight est portion of the drive chain and then measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows EAU01251 To adjust the drive chain slack 1 Loosen the axle nut and the chain puller locknut on each side of the swingarm 2 To tighten the drive chain turn the adjusting bolt on each side of the swingarm in direction a T...

Page 81: ...fied in the periodic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows EC000097 CAUTION The drive chain must be lubricated after washing the motorcycle or riding in the rain 1 Clean the drive chain with kero sene and a small soft brush ECA00053 CAUTION To prevent damaging the O rings do not clean th...

Page 82: ...f the throttle cable should be checked before each ride and the cable should be lubricated or replaced if necessary NOTE Since the throttle grip must be removed to access the throttle cable end the throttle grip and the cable should al ways be lubricated at the same time 1 Remove the throttle grip by remov ing the screws 2 Disconnect the throttle cable hold it up and then apply several drops of oi...

Page 83: ...at ed if necessary EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary EW000113 WARNING If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Recommended lubricant Lithium soap based grease all purpose grea...

Page 84: ...15 WARNING Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly ...

Page 85: ... support the motorcycle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion cha...

Page 86: ...l lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THI...

Page 87: ...the fuses The fuse box is located under the rider seat See page 3 11 for rider seat re moval and installation procedures If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage 1 Headlight fuse 2 Radiator fan fuse 3 Ignition fuse 4 Signaling system fuse 5 Odometer fu...

Page 88: ... operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU03295 Replacing a headlight bulb This motorcycle is equipped with two quartz bulb headlights If a headlight bulb burns out replace it as follows 1 Disconnect the headlight coupler and then remove the headlight bulb cover 2 Unhook the headlight bulb holder and then remove the defective bulb 1 Coupler...

Page 89: ...light bulb to keep it free from oil otherwise the transpar ency of the glass the luminosi ty of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the head light lens Do not use a headlight bulb of a wattage hi...

Page 90: ...b into the socket push it in and then turn it clock wise until it stops 6 Install the socket together with the bulb by turning it clockwise 7 Install the bulb cover 8 Install the passenger seat EAU01095 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into t...

Page 91: ...the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or...

Page 92: ... bolt then the wheel axle and the brake caliper bolts 3 Lift the front wheel off the ground according to the procedure on page 6 38 4 Remove the brake hose holders on each side by removing the bolts 5 Remove the brake caliper on each side by removing the bolts 6 Pull the wheel axle out and then remove the wheel ECA00046 CAUTION Do not apply the brake after the brake calipers have been removed othe...

Page 93: ... ing the bolts NOTE Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 6 Install the brake hose holders by installing the bolts 7 Install the front wheel axle pinch bolt and then tighten the wheel axle pinch bolt and brake caliper bolts to the specified torques 8 Install the cowling Tightening torques Wheel axle 72 Nm 7 2 m kg Fro...

Page 94: ...ing the bolts 4 Loosen the locknut on each side of the swingarm 5 Turn the drive chain adjusting bolts fully in direction a 6 Push the wheel forward and then remove the drive chain from the rear sprocket NOTE The drive chain does not need to be disassembled in order to remove and install the rear wheel 7 Pull the wheel axle out and then remove the wheel ECA00048 CAUTION Do not apply the brake afte...

Page 95: ...Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take i...

Page 96: ...compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery...

Page 97: ...e hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check...

Page 98: ...E_5jj book Page 45 Monday August 28 2000 1 29 PM ...

Page 99: ...MOTORCYCLE CARE AND STORAGE 7 Care 7 1 Storage 7 4 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 100: ... tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Always rinse the dirt and degreaser off with water Cleaning ECA00056 CAUTION Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to r...

Page 101: ...e wind shield is scratched use a quali ty plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After ...

Page 102: ...ler is normal and cannot be removed After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5...

Page 103: ...er and humid ity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for several months 1 Follow all the instructions in the Care section of this chapter 2 Drain the carburetor float cham bers by loosening the drain bolts this will prevent fuel deposits fro...

Page 104: ...hile turning the engine over 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 7 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Co...

Page 105: ...SPECIFICATIONS 8 Specifications 8 1 Conversion table 8 5 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 106: ...em Electric starter Lubrication system Wet sump Engine oil Type Recommended engine oil classification API Service SE SF SG or higher Quantity Without oil filter cartridge replacement 2 7 L With oil filter cartridge replacement 2 9 L Total amount dry engine 3 6 L 20 10 0 10 20 30 40 50 C SAE 10W 30 SAE 15W 40 SAE 20W 40 SAE 20W 50 SAE 10W 40 CAUTION Be sure to use motor oils that do not contain ant...

Page 107: ...ystem Spur gear Primary reduction ratio 1 581 Secondary reduction system Chain drive Secondary reduction ratio 2 688 Number of drive chain sprocket teeth rear front 16 43 Transmission type Constant mesh 6 speed Operation Left foot Gear ratio 1st 2 500 2nd 1 842 3rd 1 500 4th 1 333 5th 1 200 6th 1 115 Chassis Frame type Diamond Caster angle 24 Trail 92 mm Tires Front Type Tubeless Size 120 70 ZR17 ...

Page 108: ...st Size 17 MT 3 50 Rear Type Cast Size 17 MT 6 00 Brakes Front Type Dual disc brake Operation Right hand Fluid DOT 4 Rear Type Single disc brake Operation Right foot Fluid DOT 4 Suspension Front Telescopic fork Rear Swingarm link suspension Spring shock absorber Front Coil spring oil damper Rear Coil spring gas oil damper Wheel travel Front 135 mm Rear 130 mm Electrical system Ignition system T C ...

Page 109: ...eter light LED 2 Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning light LED Oil level warning light LED Fuses Main fuse 30 A Headlight fuse 20 A Signaling system fuse 20 A Radiator fan fuse 10 A Ignition fuse 15 A Odometer fuse 10 A E_5jj book Page 4 Monday August 28 2000 1 29 PM ...

Page 110: ...Metric unit Multiplier Imperial unit Torque m kg m kg cm kg cm kg 7 233 86 794 0 0723 0 8679 ft lb in lb ft lb in lb Weight kg g 2 205 0 03527 lb oz Speed km h 0 6214 mi h Distance km m m cm mm 0 6214 3 281 1 094 0 3937 0 03937 mi ft yd in in Volume Capacity cc cm3 cc cm3 L liter L liter 0 03527 0 06102 0 8799 0 2199 oz IMP liq cu in qt IMP liq gal IMP liq Miscellaneous kg mm kg cm2 Centigrade C 5...

Page 111: ...FORMATION 9 Identification numbers 9 1 Key identification number 9 1 Vehicle identification number 9 1 Model label 9 2 MOTORCYCLE NOISE REGULATION for Australia 9 2 E_5jj book Page 1 Monday August 28 2000 1 29 PM ...

Page 112: ... 01E EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU01043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify...

Page 113: ...ERING WITH NOISE CON TROL SYSTEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use o...

Page 114: ...t fork adjusting 3 14 Front fork checking 6 31 Front wheel 6 39 Installing 6 40 Removing 6 39 Fuel 3 10 Fuel consumption tips for reducing 5 4 Fuel tank cap 3 10 Fuses replacing 6 34 H Handlebar switches 3 7 Dimmer switch 3 7 Engine stop switch 3 8 Horn switch 3 8 Pass switch 3 7 Start switch 3 8 Turn signal switch 3 8 Headlight bulb replacing 6 35 Helmet holders 3 13 I Identification numbers 9 1 ...

Page 115: ... 3 5 Starter choke lever 3 11 Starting and warming up a cold engine 5 1 Steering checking 6 32 Storage 7 4 Storage compartment 3 13 Supporting the motorcycle 6 38 T Tachometer 3 6 Tail brake light bulb replacing 6 37 Throttle cable free play adjusting 6 18 Throttle grip and cable checking and lubricating 6 29 Tires 6 19 Troubleshooting 6 42 Troubleshooting charts 6 43 Turn signal light bulb replac...

Page 116: ...F_5eb_Toc0 fm Page 2 Wednesday February 2 2000 2 02 PM ...

Page 117: ...F_5eb_Toc0 fm Page 2 Wednesday February 2 2000 2 02 PM ...

Page 118: ...PRINTED IN JAPAN 2000 1 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5JJ 28199 20 YZF R1M OWNER S MANUAL ...

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