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SUCTION PUMP ASSEMBLY 
(804356) For IP140S12-TE 

 For IP200S25-TE 

(804359) For IP250S20-TE 

 
EXPLODED VIEW

 

 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
DISASSEMBLY PROCEDURE 

1. 

Remove Coupler (Item 21) from Nipple (Item 22). 

1-1.  Remove Bottle (Item 25) and Adapter (Item 23) from Nipple 

(Item 22). 

1-2. Remove Packing (Item 24) from Adapter (Item 23). 

2.    Remove Set Screw (Item 15) from Socket (Item 13). 

2-1. Remove Bolt (Item 6) from Cap (Item 10). 
2-2. Remove Cap (Item 10) from Oil Cup (Item 12). 
2-3. Remove Packing (Item 9) and O-ring (Item 11) from Cap 

(Item 10). 

2-4. Remove O-rings (Item 11 & 14) from Socket (Item 13). 

3. 

Remove Lock-Nut (Item 56) and Spring Washer (Item 7) from 
Shovel Rod (Item 50). 

3-1. Remove Shovel (Item 55), Valve Plate (Item 54) and Valve 

Guide (Item 53) from Shovel Rod (Item 50). 

4. 

Remove Foot Valve Housing (Item 38) from Suction Tube 
(Item 33). 

4-1. Remove Back-up Ring (Item 19) and O-Ring (Item 20) from 

Foot Valve Housing (Item 38). 

4-2. Remove Valve Stopper (Item 34) and Spacer (Item 35) from 

Foot Valve Housing (Item 38). 

4-3. Remove Foot Valve (Item 51) from Foot Valve Housing (Item 

38). 

a. 

Remove Back-up Ring (Item 52) and Packing (Item 58) 
from Foot Valve (Item 51) 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
4-4. Remove Valve Seat (Item 36) and O-Ring (Item 37) from 

Foot Valve Housing (Item 38). 

5. 

Remove Suction Tube (Item 33) from Body (Item 32). 

6. 

Remove O-Ring (Item 39) from Piston Valve (Item 46). 

7. 

Remove Pin (Item 49) from Piston Valve (Item 46). 

8. 

Remove Shovel Rod (Item 50) from Piston Valve (Item 46). 

9. 

Remove Piston Valve (Item 46) and Plunger (Item 5) from 
Body (Item 32). 

9-1.

 

Remove O-Ring (Item.41) from Plunger (Item 5). 

9-2. Remove Pin (Item 40) from Plunger (Item 5). 
9-3. Remove Piston Valve (Item 46) from Plunger (Item 5). 
9-4. Remove O-Ring (Item 39) from Piston Valve (Item 46). 

10.  Remove Piston Body (Item 42) from Piston Valve (Item 46). 

10-1. Remove U-Packing (Item 43), Back-up Ring (Item 44) and 

Wear Ring (Item 45) from Piston Body (Item 42). 

11.  Remove Socket Bolt (Item16) from Gland Retainer (Item 18). 
12.  Remove Gland Retainer (Item 18) from Body (Item 32). 

12-1. Remove U-Packing (Item 28), Back-up Ring (Item 27) and 

Packing Gland (Item 26) from Gland Retainer (Item 18). 

13.  Remove Back-up Ring (Item 19) and O-Ring (Item 20) from 

both sides of the Body (Item 32).   

14.  To re-assemble lower pump, reverse disassembly procedure. 

Summary of Contents for TOTE IP140S3-TE

Page 1: ...E ALGONQUIN RD ARLINGTON HEIGHTS IL 60005 U S A PHONE 1 847 631 9200 FAX 1 847 631 9273 http www yamadapump com Model No 881042 IP140S3 TE 881051 IP140S12 TE 881030 IP200S25 TE 881031 IP250S20 TE TOT...

Page 2: ...ge or swell the acrylic resin cup To clean the cup do not use wash oil or any other solvent either Install a set of three parts filter regulator and lubricator at the primary air line of the pump Howe...

Page 3: ...109 180 519 1509 205 130 125 4 88 881051 1617 629 65 127 237 283 92 163 522 1509 205 130 125 4 88 881030 1617 629 65 127 237 283 92 163 522 1509 205 130 125 4 88 881031 1617 629 65 127 241 287 97 167...

Page 4: ...k supply pump for a long time ink overflows mainly because the gland packing is worn out and then ink has accumulated in the collection container This phenomenon indicates when to replace the gland pa...

Page 5: ...moving device to discard it into the waste oil tank Follow Section Filling the oil container to pour new oil from the upper coupler of the oil container into the container until the container is fille...

Page 6: ...4 627014 6 Spring Lock Washer 4 631422 7 O ring nitrile 1 640067 8 Pump Holder 1 715140 9 Flange 2 715139 10 Gasket 1 772693 11 Plug 14 mm hex 1 715062 12 Elbow Stand 1 714986 PARTS LIST Item No Descr...

Page 7: ...om Pump Holder Item 8 3 Remove Pump Holder Item 8 from Elbow Stand Item 12 3 1 Remove O Ring Item 7 from Pump Holder Item 8 4 Remove Gasket Item 10 from Elbow Stand Item 12 5 Remove Plug Item 11 from...

Page 8: ...715001 15 O ring nitrile 2 640152 640163 16 Air Cylinder 1 715142 714995 17 Tube 1 570144 18 Fitting 24 mm hex 1 685450 19 Lower Flange 1 832695 832660 20 Plug 1 634362 21 Split Pin 1 632044 22 Packi...

Page 9: ...m 40 from Connector Item 39 8 Remove Bolt Item 29 from Upper Flange Item 14 8 1 Remove Upper Flange Item 14 from Air Cylinder Item 16 8 2 Remove O Ring Item 15 from Upper Flange Item 14 9 Remove Air C...

Page 10: ...O ring nitrile 2 640169 16 Air Cylinder 1 715387 17 Tube 2 570144 18 Fitting 24 mm hex 2 685450 19 Lower Flange 1 832666 20 Plug 2 634362 21 Split Pin 1 632044 22 Packing 1 686104 23 Socket Bolt 5 mm...

Page 11: ...move Union Nut Item 40 from Connector Item 39 8 Remove Bolt Item 29 from Upper Flange Item 14 8 1 Remove Upper Flange Item 14 from Air Cylinder Item 16 8 2 Remove O Ring Item 15 from Upper Flange Item...

Page 12: ...8 Retainer 1 714818 29 Gasket 1 772331 9 30 Valve Seat 1 705688 10 Valve Cylinder 1 715113 31 Valve Guide 1 705687 11 Cap 1 714820 32 Block 1 705693 12 Cap 1 685559 33 Screw 4 685942 13 Lock Nut 13 m...

Page 13: ...1 3 1 Remove Bolt Item 1 from Cap Item 11 3 2 Remove Cap Item 11 from Valve Cylinder Item 10 3 3 Remove O Rings Items 4 16 and Cushion item 41 from Cap Item 11 4 Remove Valve Rod Assembly Item 15 from...

Page 14: ...ner 1 714818 28 Valve Body 2 715115 9 29 Gasket 2 772331 10 Valve Cylinder 1 715113 30 Valve Seat 2 705688 11 Cap 1 714820 31 Valve Guide 2 705687 12 Cap 1 685559 32 Block 2 705693 13 Lock Nut 13 mm h...

Page 15: ...m Cap Item 11 3 1 Remove Bolt Item 1 from Cap Item 11 3 2 Remove Cap Item 11 from Valve Cylinder Item 10 3 3 Remove O Rings Items 4 16 and Cushion item 41 from Cap Item 11 4 Remove Valve Rod Assembly...

Page 16: ...2330 25 Bottle 1 686106 26 Packing Gland 1 713839 27 Backup Ring 1 684712 28 Packing 1 684713 29 Street Elbow 1 681198 30 Nipple 1 685367 31 Valve 1 685354 32 Body 1 715149 33 Suction Tube 1 715150 34...

Page 17: ...ing Item 38 a Remove Back up Ring Item 52 and Packing Item 58 from Foot Valve Item 51 4 4 Remove Valve Seat Item 36 and O Ring Item 37 from Foot Valve Housing Item 38 5 Remove Suction Tube Item 33 fro...

Page 18: ...Packing 1 772330 25 Bottle 1 686106 26 Packing Gland 1 715019 715044 27 Backup Ring 1 772694 772698 28 Packing 1 685458 685461 29 Street Elbow 1 681198 30 Nipple 1 685367 31 Valve 1 685354 32 Body 1 7...

Page 19: ...om Foot Valve Housing Item 38 a Remove Back up Ring Item 52 and Packing Item 58 from Foot Valve Item 51 4 4 Remove Valve Seat Item 36 and O Ring Item 37 from Foot Valve Housing Item 38 5 Remove Suctio...

Page 20: ...r pump replace the damaged part with a new one and tighten the removed screw s securely The pump does not stop Ink leakage from the ink delivery pipe connection Tighten the screw fixed at the malfunct...

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