YAMADA 125 Series Instruction Manual Download

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Doc. No. OSA 064U-08

High Viscosity Material Supply Pump Unit (Drum)

140 / 125 type series

SR140P25PDAL

MODEL

No.881113

SR140P38PDAL

MODEL

No.881114

SR140P50PDAL

MODEL

No.881115

SR125D13DAL

MODEL

No.881125

WARNING

Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand
any time for your quick reference.

INSTRUCTION

Summary of Contents for 125 Series

Page 1: ...0P25PDAL MODEL No 881113 SR140P38PDAL MODEL No 881114 SR140P50PDAL MODEL No 881115 SR125D13DAL MODEL No 881125 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Page 2: ...ing of its contents Keep this manual carefully in an easy to access place so that the user may refer to it whenever necessary Warnings and Cautions To use this product safely be sure to observe the contents of the following description In this manual warnings and cautions are indicated by using symbols These symbols are intended to prevent death or serious injury that may be caused to the operator...

Page 3: ...se specified in this manual may result in personal injury or property damage Be sure to use the unit in accordance with the specifications described in 6 Specifications in this manual Installation and piping Ground connection Make ground connection to pump and peripheral equipment Rapid pumping of material can result in static electrical charge Also be sure to provide proper ventilation where a fl...

Page 4: ...the requirements for location and material pressure resistance and size of hoses and other device avoiding lift operation failure and pipe leakage or breakage Do not plumb directly Do not connect the material outlet and piping directly Attach a flexible tube like a hose to connect the pump to the piping The pump if connected directly to the piping may cause many problems e g noise caused by vibrat...

Page 5: ...5 Connecting the ground wire 5 3 Operating Method 5 3 1 Description of control and valve 6 3 2 Placement of drum 7 3 3 Operation 7 3 4 Replacement of drum 8 3 5 After work 8 4 Maintenance and Inspection 4 1 Maintenance and inspection 9 4 2 Troubleshooting 11 4 3 Consumables 12 4 4 Design standard use period 12 5 Parts Disassembly Drawing and Parts List 13 6 Specifications 6 1 Unit specifications 1...

Page 6: ...t names Fig 1 and Fig 2 show the names of each part used in the instructions in this manual Use them as a reference Fig 1 Part names Air release hole socket attached under air release plug Eye nut Rc1 2 Air inlet Pump bracket Mounting plate attached under air motor Air valve for pump Angle Air motor Lower pump Lift air cylinder Lift DAL ...

Page 7: ...eful not to allow the sealing materials to enter the piping Do not apply the tip of the terminal two thread ridges to maintain conductive property of the ground However no applying is necessary if it will be connected to the hose union Check that there is no leakage or electrical continuity in each part after connecting the piping Keep yourself away from the lift when operating it Do not touch any...

Page 8: ...ze 3 4 inch or more Hose fitting or joint 140 Type Connectable to G3 4 F material outlet hose union with a 30 degree male seat 125 Type Connectable to Rc3 4 material outlet Flexible hose comfortable length for up down movement of the lift 2 Connect the other end of the hose to a delivery pipeline Attach a valve at the connection between the hose and the piping for maintenance and keep it closed un...

Page 9: ...ng pump to inductor plate Insert the lower part of the pump through the gasket into the inductor plate Rotate the holes in the gasket and flanged part of the pump to align with the bolt holes in the inductor plate Insert bolts with wave spring washers through each hole and tighten them securely Fig 5 Make sure the air release plug is positioned in the front side of the pump facing away from the bl...

Page 10: ...eed the maximum operating pressure of the pump 0 7MPa Overpressure may cause a product failure resulting in serious personal injury and or property damage Do not exceed the maximum operating pressure of the lift 0 4MPa Overpressure may cause a product failure resulting in serious personal injury and or property damage Keep your hand away from the three studs connecting the air motor and lower pump...

Page 11: ...intained at a constant level by the throttle valves attached on the air inlet of the air cylinder of the lift To operate Adjust the switch to each position depending on the intended use PRESS button Lift Function Setting the inductor plate in a drum and filling the inductor plate with material To operate Push the button while the lift control switch is DOWN It functions only when the Press button ...

Page 12: ... operating at approx 0 05MPa Adjust the pump air regulator to set pump speed to 5 8 seconds per cycle Keep pressing the PRESS button until material comes out of the bleeder valve Once material comes out close the bleeder valve Then close the air valve for pump and set the pump air regulator to 0MPa 3 3 Operation CAUTION Material if containing air bubbles may gush out when discharged Put a plastic ...

Page 13: ...sed causing a spurt of residual material 1 When a drum becomes empty the pump will run dry and NOT stop automatically Close the pump air valve and adjust air pressure to 0MPa using the pump air regulator 2 Verify that the lift control switch is set to DOWN and the air release plug on the inductor plate is closed 3 Keep holding the AIR button until the inductor plate reaches 10cm below the point wh...

Page 14: ...part of the pump or air material piping There is no abnormal noise during pump operation and There is no abrasion or deterioration apparently in each part of the pump Inspect operation of lift Inspect lift to ensure the following The lift operates normally and smoothly There is no air leak in air piping of the lift There is no abnormal noise during lift operation and There is no abrasion or deteri...

Page 15: ...g procedures Shut off the lift Wipe off any visible contaminated grease on the lift rail Apply clean grease lithium soap based grease No 1 to slide rail grooves Fig 10 Move the lift to clean and lubricate the other section of the rail Overhaul pump Pump needs to be overhauled triennially Please contact the retail store where you purchased your pump or our business office for overhaul Earlier overh...

Page 16: ...and lower pump is completely separated from air motor In this case parts inside of lower pump may be damaged Inspect inside lower pump first then replace damaged part and retighten each part Leak occurs in delivery pipe Leak occurs in lower pump connections are loosened or o ring backup ring or packing is damaged Material leak from lower pump Fasteners are loose O ring backup ring or packing is da...

Page 17: ... during operation 2 Lift The plastic tubes will be degraded naturally Replace them all every six years The switches and regulators should be replaced if you find they are not working properly Never use a defective device 3 Inductor Plate The wiper will get worn out due to sliding contact with a drum Considering natural degradation replace it every six years The gasket used for the connection betwe...

Page 18: ...13 5 Parts Disassembly Drawing and Parts List Parts Disassembly Drawing ...

Page 19: ... Plain washer 14 1 31 631014 Plain washer 4 1 32 619151 Bolt 4 1 33 602702 Screw 4 1 34 619075 Bolt 16 1 35 631417 Spring washer 16 2 854560 854561 854562 854664 Pump assembly 1 4 804823 Inductor plate assembly 4 1 770218 Packing 1 4 2 770217 Packing 1 4 3 611103 Bolt 12 4 4 631418 Spring washer 12 4 5 710931 Plate 6 4 6 716332 Follow plate 1 4 7 772150 Gasket 1 4 8 631916 Spring washer 4 4 9 6111...

Page 20: ...15 804822 OPERATION PANEL ASSEMBLY ...

Page 21: ...GE 0 60 C 0 80 C MAXIMUM OPERATING NOISE APPLICABLE CONTAINERS Equivalent to JIS Z 1600 Open Head Steel Drums drums type A and C and D SUPPLY AIR PRESSURE MAXIMUM VALUE OF PAIL LIFT 1 0 MPa 145 psi RANGE OF LIFT OPERATION AIR PRESSURE Max 0 4MPa 58 2 psi PRODUCT No MODEL PUMP PUMP RATIO G3 4 F with 30 male seat Rc1 2 Grease NLGI No 0 3 COMPATIBLE MATERIALS Special materials like silicone grease ar...

Page 22: ...y cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operation such ...

Page 23: ......

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YAMADA 125 Series, Instruction Manual

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