Yale 4600CL Series Installation Instructions Manual Download

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80-9510-0088-000 06/19

4600CL Series

Installation Instructions

Cylindrical Lock

For technical support contact Yale

at 800.438.1951 x5033 or [email protected]

An ASSA ABLOY Group brand

permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Lever Installation & Removal

Cylinders & Miscellaneous

Push/Turn Button and Plain Levers

Removal:

Push release tool into release hole. Remove lever.

Install:

Slide lever over lever catch. Ensure lever will not pull off.

RELEASE

HOLE

LEVER

ASSEMBLY

RELEASE

TOOL

Cylinder Lever

Removal:

Rotate key 45° clockwise (from shed position). Push release tool
into release hole. Remove lever.

Install:

Rotate key 45° clockwise (from shed position). Slide lever over
lever catch. Ensure lever will not pull off.

Interchangeable Core Lever

Removal:

Rotate Control key clockwise approximately 15 degrees.
Remove core and tailpiece. Use flat blade screwdriver to pull
back lever catch. Remove lever.

Install:

Slide lever over lever catch. Ensure lever will not pull off.

KEY

LEVER

ASSEMBLY

RELEASE

HOLE

RELEASE

TOOL

LEVER CATCH

(Move in direction of arrow)

LEVER

ROSE

Summary of Contents for 4600CL Series

Page 1: ...ity This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm For more information go to www P65warnings ca gov Installation Instructions For technical support contact Yale at 800 438 1951 x5033 or support yalelocks com 80 9510 0088 000 06 19 An ASSA ABLOY Group brand WARNING Copyright 2018 2019 ASSA ABLOY Access and ...

Page 2: ...ing Adjustment 7 Reassembling Outside Trim 8 Installation 9 Installing Latch 9 Modifying Adjustable Latch for Backset if necessary 9 Installing Lock 10 Installing Inside Trim 11 Cylinders Miscellaneous 12 Standard Cylinder Installation 12 Small Format Interchangeable Core Installation with Lever Already on Lock 13 Small Format Interchangeable Core Removal From Lever 13 Lever Installation Removal 1...

Page 3: ...in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited The hand of a door is determined from the secure side of the door The term secure means the side from which you initially unlock and enter 3 Determining Door Handing 2 Exploded View THIS SID E OUT DOOR EDGE Left Hand LH Hinges Left Open Inward Left Hand Reverse LHR Hinges Left Open Outwa...

Page 4: ... express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 1 Preparing Door for Latch and Lock 4 Preparing for Installation TEMPLATE Desired height from floor Single Dummy Trim Skip this step and prepare door using template 7150 0123 See Dummy Trim installation option on page 15 Drill holes 1 2 way thru door then complete from other side to prevent splitting Verif...

Page 5: ...rike Box 202 4 Preparing for Installation 2 Preparing Frame Wood Frames Only 2x Combination Screw 8 Wood 8 32 x 3 4 Machine 2x Combination Screw 12 Wood 12 24 x 1 Machine Optional 371 Strike Standard 497 Strike Using hole prepared in door mark frame for strike Ensure that strike center is aligned with latch hole center on door Mortise frame to accept strike box if used Otherwise drill Ø1 x 1 2 dee...

Page 6: ...dware Group Inc is prohibited 3 Adjusting Lock for Door Thickness for 1 3 8 or 2 thick doors 4 Preparing for Installation Optional thru bolt posts are recommended for all installations They may be removed if the door is not prepped for thru bolts Lock pre set from factory for 1 3 4 door 2 45 1 Use table and measurements on the edge of the door marker to set Dimension A Measurements on Door Marker ...

Page 7: ...33 or support yalelocks com An ASSA ABLOY Group brand Copyright 2018 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 4 Checking Adjustment 4 Preparing for Installation X X X X ...

Page 8: ... Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 4 Preparing for Installation 5 Reassembling Outside Trim Only necessary after adjusting for door thickness or adding removing thru bolt posts See Section 6 for cylinder information Note orientation SNAP 4 ...

Page 9: ...atch 2 Modifying Adjustable Latch for Backset If necessary Remove lock after checking door thickness adjustment before installing latch An adjustable latch is optional and pre set from factory at 2 3 4 An adjusting tool is attached from factory to assist in adjustment to 2 3 8 if necessary Note Adjusting tool MUST be removed prior to installation of latch Set for 2 3 4 Set for 2 3 8 2x Combination...

Page 10: ...ts reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 3 Installing Lock 5 Installation Adjustable latch shown If latch does not engage housing as shown verify backset of door proper latch adjustment It may be necessary to press latchbolt head to help latchtail engage retractor Inside of Door Latch Ears L...

Page 11: ... without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 5 Installation 4 Installing Inside Trim 4 3 Note orientation Test lock for proper operation before closing door THIS SID E OUT DOOR EDGE Note orientation Used ONLY if thru bolt posts are installed Tighten all screws before installing rose and lever to prevent binding in lever return spring cart...

Page 12: ...reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 6 Cylinders Miscellaneous 1 Standard Cylinder Installation Ensure lock is unlocked A Ensure cylinder tailpiece is aligned in same direction as cylinder bible Slide cylinder all the way into lever For standard cylinder Insert retainer after sliding cylind...

Page 13: ...e 2 C Insert core into lever and return key to its original horizontal position locking core in place Figure 3 D Withdraw key Test lockset for correct function with operating key E Control key has no further use in lockset installation and must be safeguarded for return to security personnel when installation is complete Figure 1 Tailpiece Installation T ailpiece Security Disc Spacer Used with 6 P...

Page 14: ...elease tool into release hole Remove lever Install Slide lever over lever catch Ensure lever will not pull off RELEASE HOLE LEVER ASSEMBLY RELEASE TOOL Cylinder Lever Removal Rotate key 45 clockwise from shed position Push release tool into release hole Remove lever Install Rotate key 45 clockwise from shed position Slide lever over lever catch Ensure lever will not pull off Interchangeable Core L...

Page 15: ...s Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited 7 Optional Installations 1 4628CL Communicating Passage Function 2 4655CL Single Dummy Trim 3x Combination Screw 8 Wood 8 32 x 3 4 Machine Used ONLY if thru bolt posts are installed 2x Req d 2x Opt 8 32 x 1 3 8 Tighten all...

Page 16: ...ware Group Inc an ASSA ABLOY Group company Copyright 2018 2019 ASSA ABLOY Access and Egress Hardware Group Inc All rights reserved Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group Inc is prohibited An ASSA ABLOY Group brand For technical support contact Yale at 800 438 1951 x5033 or support yalelocks com ...

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