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INSPECTION AND MAINTENANCE CHECK LIST

LEVER OPERATED CHAIN HOIST

Type of Hoist                                                                Capacity (Tons)

Location                                                                        Original Installation Date

Manufacturer                                                               Manufacturer’s Serial No.

Item

Frequency of Inspection                     Possible Deficiencies

OK    Action

Frequent     Periodic

Req’d

Daily Monthly  1-12 Mo.

Load Chain             *          *             *

Inadequate lubrication, excessive wear or stretch, cracked, 

damaged or twisted links, corrosion or foreign substance

Hooks

*          *             *          Excessive throat opening, bent or twisted more than 10°, 

damaged hook latch, wear, chemical damage, cracks

Hook Retainers

*          *            *          Worn or damaged nuts, pins, washers, collars used to secure 

hook in load block or housing

Ratchet                                             *          Wear, cracks, broken teeth
Handle Pawl                                     *         Wear, cracks or binding
& Load Pawl

Pawl Springs        

*        Breaks, corrosion, loss of tension

Retaining Rings                               *          Missing or loss of retention

Pawl Stud                                        *    

Excessive wear, pawl retention, looseness

Sheave, Pinion                                 *          Distortion, cracks, excessive wear, damaged threads, build
Shaft, Chain

up of foreign substances

Attachments 

Gearing                                            *          Inadequate lubrication, distortion, cracks, worn or broken teeth

Bearings, Shafts                               *          Inadequate lubrication, distortion, cracks, excessive wear

Housing, Load                                  *          Cracks, distortion, loose bolts, nuts or rivets. Internal build up 
Block, Outrigger, 

of foreign substances

Hook Swivels

Nuts, Bolts,                                       *          Looseness, stripped or damaged threads
Rivets

Supporting                                        *          Damage or wear which restricts ability to support
Structure                                                      imposed loads

Capacity Plate                                  *          Missing, damaged or illegible
& Decals

NOTE: Refer to Maintenance and Inspection Sections of the Hoist-Maintenance Manual for further details.

FREQUENCY OF INSPECTION

Frequent — Indicates items requiring inspection daily to monthly. Daily inspections may be performed by the operator

if properly designated.

Periodic — Indicates items requiring inspection monthly to yearly. Inspections to be performed by or under the

direction of a properly designated person. The exact period of inspection will depend on frequency and
type of usage. Determination of this period will be based on the user’s experience. It is recommended that
the user begin with a monthly inspection and extend the periods to quarterly, semi-annually or annually
based on user’s monthly experience.

Figure 13A — Recommended Inspection and Maintenance Check List

NOTE:

This inspection and maintenance check list is in accordance with our interpretation of

the requirements of the Safety Standard for Lever Hoists ASME B30.21. It is, however, the
ultimate responsibility of the employer/user to interpret and adhere to the applicable
requirements of this safety standard.

For more information contact: Sievert Crane and Hoist, (708) 771-1600, [email protected], www.sievertcrane.com

Summary of Contents for PSB-A Series

Page 1: ...ailure to operate the equipment as directed in the manual may cause injury Should you have any questions regarding this product please call Yale Hoists at 866 805 2962 Before using the hoist fill in t...

Page 2: ...straight line from hook to hook in the direction of loading 14 NOT use load chain as a sling or wrap load chain around load 15 NOT apply the load to the tip of the hook or the hook latch 16 NOT apply...

Page 3: ...ore than one operator to pull on lever at the same time More than one operator is likely to cause hoist overload 14 NOT allow your attention to be diverted from operating the hoist 15 NOT allow the ho...

Page 4: ...an arise from the bottom hook being accidentally turned over through the load chains See Figure 3 4 Confirm that the supporting structure is strong enough to support the full rated capacity of the lev...

Page 5: ...proper hooking methods which may cause the hook to elongate or bend These hooking methods may also obstruct the load chain flow to the load sheave and prevent the lever hoist from operating properly 6...

Page 6: ...E CHAINING Figure 1 This operation is for making quick large adjustments of the load chain length without load Set the selector lever to the N position and pull the load chain out in the desired direc...

Page 7: ...that the moving parts such as gears and bearings are well lubricated LOAD CHAIN Load chains worn out or elongated beyond the permissible dimensions must be replaced at once Replace the entire load ch...

Page 8: ...the load limiter by Reference No 110 If the load limiter cannot be corrected by adjusting the torque setting or if any of the parts are damaged then the load limiter must be replaced A special tool i...

Page 9: ...a load Jammed operating handle Wear or deformation of the load chain and load sheave Replace with new parts Noises during hoisting and lowering operation 1 Over hoisting or over lowering 2 Twist in th...

Page 10: ...s Hook Swivels Nuts Bolts Looseness stripped or damaged threads Rivets Supporting Damage or wear which restricts ability to support Structure imposed loads Capacity Plate Missing damaged or illegible...

Page 11: ...urpose Lithium At periodic inspection 15 16 Pinion Shaft Gear base bearing grease see Figure 13A Bearings Pinion Gear Teeth See Figures Bottom Block Shaft SAE 20 30 machine oil Monthly Yearly Yearly 1...

Page 12: ...2 19 32 25 3 22 26 23 13 29 6 28 11 24 38 26 5 10 4 9 12 7 30 8 30 20 14 15 34 21 36 37 31 39 35 17 27 16 18 33 32 38 For more information contact Sievert Crane and Hoist 708 771 1600 parts sievertel...

Page 13: ...IRB5042 1 22 Top Hook Assembly IRB5048U KRB5048U 1 23 Yoke Pin IRB5051 KRB5051 1 24 Bottom Hook Assembly IRB5053U KRB5053U 1 25 Collar for Pinion Shaft IRB5059 IRB5059 1 26 Hook Latch Assembly GRB5074...

Page 14: ...28 28 45 46 27 26 30 36 19 2 1 29 3 22 30 23 12 9 10 5 4 7 34 8 34 20 14 15 38 35 21 40 36 37 18 16 31 17 39 43 41 Used on 6 Ton Models Used on 6 Ton Models For more information contact Sievert Crane...

Page 15: ...NRB5053U QRB5053U 1 25 Load Block Frame QRB50533 2 26 Idle Sheave QRB5055 1 27 Wheel Pin QRB5056 1 28 Collar for Idle Sheave HH4100083 2 29 Collar for Pinion Shaft NRB5059 NRB5059 1 30 Hook Latch Asse...

Page 16: ...inal purchaser without charge and the hoist will be returned transportation prepaid This warranty does not apply where deterioration is caused by Yale Hoists 411 Broadway Avenue P O Box 769 Muskegon M...

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