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28-13-356-Rev1.0

1/9

 

• 

Please read instructions carefully before installation.

• 

Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

• 

Clean your roof thoroughly prior to fi tting the LOCKN’LOAD Flush Rail Heavy Duty Roof Rack System.

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Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

1

2

KIT CONTENTS

ITEM COMPONENT

QTY

ITEM

COMPONENT

QTY

1.

Foot Extrusion

x4

4.

Claw Extrusion

x8

2.

Rubber Foot Pad

x4

5.

Rubber Clamp Pad

x8

3.

Rubber Foot Pad

x4

6.

Pinned Grip Plate

x4

MAX VEHICLE ROOF LOAD RATING:  

100 

KG

TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCES CARGO

•    4 mm Ball End Allen Key
•    5 mm Allen Key
•    13 mm Ring Spanner
•    # 2 Phillips Head Screwdriver
•    Scissors
•    Tape Measure
•    Marking Pen (Optional)
•    Torque Wrench (Optional)

TOOLS REQUIRED:

3

LEG AND BAR COMPONENTS SOLD SEPARATELY

®

LOCKN’LOAD 

FLUSH RAIL MOUNTING KIT

 

    MITSUBISHI PAJERO SPORT 2015+

       

   2 BAR FLUSH RAIL HEAVY DUTY ROOF RACK SYSTEM

TM

4

5

6

Summary of Contents for 8000355

Page 1: ...NTS ITEM COMPONENT QTY ITEM COMPONENT QTY 1 Foot Extrusion x4 4 Claw Extrusion x8 2 Rubber Foot Pad x4 5 Rubber Clamp Pad x8 3 Rubber Foot Pad x4 6 Pinned Grip Plate x4 MAX VEHICLE ROOF LOAD RATING 100 KG TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS ACCESSORIES CARGO 4 mm Ball End Allen Key 5 mm Allen Key 13 mm Ring Spanner 2 Phillips Head Screwdriver Scissors Tape Measure Marking Pen Optional Torque Wr...

Page 2: ...hese will click into position 4 REMOVE LEG COVERS Using the keys supplied in the LOCKN LOAD Leg Kit sold separately remove all Leg Covers FOOT ASSEMBLY Slide Rubber Foot Pads onto each Foot Extrusion INSTALLATION OF LOCKN LOAD CROSSBARS TABLE OF CONTENTS INSTALLATION OF LOCKN LOAD CROSSBARS 2 INSTALLATION OF LOCKN LOAD PLATFORM TO FLUSH RAIL LEGS 6 Slide Rubber Clamp Pads over each of the Claw Ext...

Page 3: ...VOT ASSEMBLY Assemble as shown Loosely tighten the M8 screw and ensure a sufficient gap remains between Nut Plate and Leg to allow Bar to slide through in next step 7 INSERT LEGS Slide Leg Assemblies into the underside channel of each of the LOCKN LOAD Bars sold separately BAR LOCATION Look for the factory pin holes on the roof rails For the front Bar we recommend using the hole closest to the fro...

Page 4: ... slot distance of each Bar in the table right Ensure measurement is taken from the centre of the Legs as shown The ends of each bar should be the same measurement respectively if not repeat Step 10 BAR SLOT MEASUREMENTS Front Bar X Rear Bar Y ______mm x2 ______mm x2 X X X X Y Y Y Y SECURE LEGS TO BARS Given that the pivot assembly allows for degrees of freedom check all plates are evenly arranged ...

Page 5: ...tite Screw Tighten using a 2 Phillips Head Screwdriver CHECK BAR LEGS ARE SECURE Check all Bars Legs are secure 16 FIT LEG COVERS Using the Keys and Covers supplied in the LOCKN LOAD Leg Kit fit and lock all Leg Covers 17 18 BAR KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped on the key in the box pr...

Page 6: ...ion 5 6 LEG ASSEMBLY Slide Claw assemblies into LOCKN LOAD Legs as shown Insert the M6 Bolt and Washer from the Leg kit into the Leg and wind six revolutions into the Grip Plate 3 Push padded Claw Extrusions into the Clamp Claws When assembled onto a vehicle these will click into position 4 FOOT ASSEMBLY Slide Rubber Foot Pads onto each Foot Extrusion Slide Rubber Clamp Pads over each of the Claw ...

Page 7: ...eg assembly lining up the rivnut holes on Mounting Block with holes on tabs of Leg Mounting Bracket Secure with M6 Capscrews and Washers from Platform kit as shown Tighten all screws to 4 Nm with a 4 mm Ball End Allen Key or suitable Torque Wrench Note The Mounting Block assembly will still have movement after securing which is intended LEG LOCATION Place front Legs onto the vehicle rail aligning ...

Page 8: ...Wrench Torque to 4 Nm 10 LIFT PLATFORM ONTO VEHICLE With the help of an assistant carefully lift assembled Platform up and onto Mounting Blocks on vehicle roof Centre Platform evenly on Legs so there is equal overhang on both sides and ideally at front and rear Follow LOCKN LOAD Platform Leg Mounting instructions from Step 7 to complete install NOTE Wind Deflector if used is to be installed at the...

Page 9: ... key Write the key number which is stamped on the key in the box provided Replacement keys are available from Yakima stockists visit www yakima com au or www yakima co nz to find your nearest store or contact us directly on 1800 143 548 AU or 0800 4776 722 NZ Key Number www yakima com au YAKIMA PRODUCTS INC 4101 Kruse Way Lake Oswego OR 97035 2541 USA 888 925 4621 YAKIMA EUROPE Twentehaven 7 3433 ...

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