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MagFlux® Series

EN 3.05 Version 2102

Appendix A. Pop-up and error messages /Flygt standard flanges - EN-1092-1_2001 

- Europe

141

Appendix A. Pop-up and error 
messages

Alarms

Sensor error

The converter has experienced HW problems measuring flow (see 
log for details/time)

Sensor cal. code 
error

The calibration code conflicts with the sensor HW

Output coil error

The converter has experienced problems with connection to the 
sensor coil (see log for details/time)

Empty pipe

The converter has detected no water in the sensor

Input over range

Sensor flow can not be measured correct. Input is over max. level. 
Will normally only occur starting from zero flow to high flow. Will 
be present for max. 12 minutes

Factory reset has 
occurred

A factory reset has occurred (some settings have changed, check 
all used settings)

EEprom write error EEprom write error (see log for details)

Flow total counter 
EEprom error

Flow totalize EEprom error (non-resettable counter maybe 
incorrect in EEprom)

Sensor setting error Sensor Setting error (some settings are incorrect or changed)

Counter output 
forward pulsover- 
flow

Counter output Forward Pulse overflow (too low pulse volume)

Counter output 
reverse pulsover- 
flow

Counter output Reverse Pulse overflow (too low pulse volume)

Batch counter 
pulsoverflow 1

Batch1 counter overflow (counter has restarted form zero)

Batch counter 
pulsoverflow 2

Batch2 counter overflow (counter has restarted form zero)

Flow totalizer 
overflow

Flow totalize overflow (non-resettable counter maybe incorrect in 
EEprom)

mA error

Current out not connected (if the current out is used, deactivate 
Current out to stop this pop up)

Summary of Contents for MJK MagFlux Series

Page 1: ...Manual EN 3 05 Version 2102 MagFlux Series ELECTROMAGNETIC FLOWMETER ...

Page 2: ...MagFlux Series EN 3 05 Version 2102 2 Your notes ...

Page 3: ...e system MagFlux Q special conditions 28 Cabinet mounted on the flow sensor 28 Potential equalization and grounding 29 Type 7100 7200 8200 in conductive pipes 29 MagFlux in conductive pipes MagFlux Q 29 Type 7100 7200 8200 in non conductive pipes 30 MagFlux in non conductive pipes MagFlux Q 30 Type 7300 in conductive pipes 31 Type 7300 in non conductive pipes 31 Cathodic protection 32 Type 7100 72...

Page 4: ...unit 51 Display read out several connected units 52 Display keys 53 Initial setup 54 MagFlux menus 57 Main menu 57 Specify main screen 58 Factory settings 62 Data logger 66 Graph display 68 Password 69 Set sensor name 70 Converter setup 73 Minimum flow 74 Averaging 76 Units 77 mA output 77 Flow forward 78 Flow reverse 79 Forward rev 12mA 0 80 Forward rev 4mA 0 81 Not in use 82 Totalizers 82 Settin...

Page 5: ...125 Mechanical dimensions 126 MJK standard flanges EN 1092 1_2001 Europe 126 MagFlux Q sensor sizes and torque 128 MJK standard flanges ANSI B 16 5 U S A 129 MJK standard flanges AS 4087 2004 Australia 132 MJK standard flanges AS 4087 2004 continued 1 134 MJK standard flanges AS 4087 2004 continued 2 136 Flygt standard flanges EN 1092 1_2001 Europe 138 Appendix A Pop up and error messages 141 Appe...

Page 6: ...slave display unit 160 Connection board for remote slave display unit 161 Converter connection board with master display unit 162 Wiring 163 Configuration for the master unit 163 Configuration for the slave unit 163 Main menu overview 164 Converter setup menu overview 166 Service menu overview 172 Display setup menu overview 176 ...

Page 7: ...You can always contact your local representative or the MJK hotline for advice and guidance Europe Tel 45 45 56 06 56 e mail mjk mjk com Visit our web site www mjk com to learn more about MJK Automation our other products and the people behind them ...

Page 8: ...MagFlux Series EN 3 05 Version 2102 MJK declaration of conformity 8 MJK declaration of conformity ...

Page 9: ... metal Operating principles The MagFlux electromagnetic flow meter is an instrument for measuring the flow of conductive fluid using Faraday s electromagnetic induction law and consequently the fluid must be electrically conductive As illustrated above a magnetic field with density B perpendicular to the direction of flow stretches across a fluid flowing within an electrically isolated pipe The ma...

Page 10: ...ts A DC excited system however is less sensitive to noise produced by electromagnetic induction simply because the voltage induced over the electrodes will be a DC voltage The drawbacks are measurement errors due to electrochemical polarization between the electrodes and the fluid The MagFlux flow meters are excited by a 2 5 Hz square wave and thereby eliminate the drawbacks of both DC and AC syst...

Page 11: ...MagFlux can invoke a start signal for dangerous machinery Always ensure that connected machinery and other equipment are effectively put out of service that is to remove the main fuses and lock main and security switches in off position before commencing configuration fault finding servicing maintenance work etc Warning There is a risk of lethal electrical shock from Mains supply terminals named N...

Page 12: ...pair Repair must only be made by this company or by a service representative approved by us MJK product identification A delivery will usually consist of a MagFlux converter and a MagFlux flow sensor Check that the item s delivered corresponds to the ordered item s The part number serial number calibration code and electrode lining data are printed on an identification label on the flow sensor see...

Page 13: ...rrent converter firmware requires an eight character input but also accepts six characters plus two OK The current example dw5uq4 would require that you enter d w 5 u q 4 OK OK where OK indicates that you press the OK key without selecting any character Only lower case letters can be entered via the MagFlux keypad If changes are needed to the unique sensor calibration code following initial setup ...

Page 14: ...l AISI 316TI 1 4571 for general purpose sewage water and district heating systems Hastelloy for sea water Tantalum titanium and platinum for chlorine and other aggressive chemicals Mounting location To obtain a stable and accurate flow measurement it is very important that the flow sensor is mounted correctly in the pipe system There must be no flow fluctuations Avoid locations where vacuum can oc...

Page 15: ... It is created with a significant layer of protective paint preventing rust But gravel and dirt can wear the paint thereby decreasing the level of protection Therefor it is strongly recommended to leave a gravel free and dry space for the MagFlux installation as illustrated below Important Observe that the correct flow direction is set in the MagFlux Converter Setup menu and in the Service Menu De...

Page 16: ...oss Pressure loss can easily be determined if the nominal pipe diameter is greater than the MagFlux flow sensor See this pressure loss diagram The diagram illustrates that decreasing the internal diameter from 100 mm DN to 80 mm DO will cause a pressure loss of 0 003 Bar 3 m s ...

Page 17: ...ng The flow sensor should be selected so the flow velocity through the sensor will be between 0 2 10 m s We recommend that flow velocities in tubes are kept between 1 3 m s for reliable and safe operation See also the dimensioning table below and the dimensioning chart in the following section Min and max flow metrics DN Qmin Qmax 0 2 m s 10 m s l h l h 15 127 6362 20 226 11304 25 353 17676 32 579...

Page 18: ... s 10 m s m3 h m3 h 65 2 39 119 80 3 62 181 100 5 65 283 125 8 84 442 150 12 7 636 200 22 6 1131 250 35 3 1767 300 50 9 2545 350 69 3 3464 400 90 5 4524 450 115 5726 500 141 7069 600 204 10179 700 277 13854 800 362 18095 900 458 22902 1000 565 28274 1200 814 40715 The Qmax is equal to 20 mA factory preset ...

Page 19: ... 995 49 76 1 1 550 77 82 1 2 549 127 4 1 3 984 199 7 2 6 226 310 7 2 10 52 523 9 3 15 93 796 9 4 24 87 1246 5 38 92 1946 6 55 91 2800 8 99 50 4 979 10 155 4 7 780 12 224 1 11 205 14 305 1 15 258 16 398 5 19 919 18 506 3 25 210 20 620 8 31 120 24 999 1 44 910 28 1220 74 920 32 1594 79 620 36 2017 100 800 40 2497 124 500 48 3584 179 300 ...

Page 20: ...on 2102 Flow sensor Sizing chart 20 Sizing chart Example A MagFlux with an internal diameter of 100 mm can measure flow rates between approx 5 6 m3 h and 290 m3 h and the fluid velocity is 1 5 m s at a flow rate of approx 42 m3 h ...

Page 21: ...MagFlux Series EN 3 05 Version 2102 Flow sensor Sizing chart 21 ...

Page 22: ...MagFlux Series EN 3 05 Version 2102 Flow sensor Sizing chart 22 ...

Page 23: ...a straight pipe at a distance from interfering elements of minimum 3 x DN upstream and minimum 2 x DN downstream Important Valves should always be mounted on the downstream side of the MagFlux flow sensor Important When installing a magnetic inductive flow meter it is important to comply with the installation criteria described here The mentioned respect distances for up downstream flow respective...

Page 24: ...ication If it becomes necessary to use reducers the inner angle must not exceed 7 5 The minimum length to keep the angle below 7 5 can be checked by means of the formula below L D d x 7 63 where D is the large diameter and d the small diameter of the reducer Example If a MagFlux flow sensor in dimension DN 80 is mounted downstream of a 100 mm pipe the reducer must then have a length of minimum 152...

Page 25: ... partially empty the pipe The MagFlux flow sensor can be mounted vertically or horizontally If the flow sensor is mounted vertically the flow direction should always be upwards In that way the effect from possible bubbles in the liquid will be significantly reduced just as it will ensure that the flow sensor is always filled with liquid In case the liquid is carrying particles for example when mea...

Page 26: ...ith free downstream outlet the MagFlux flow sensor should be mounted such that it will always be filled with liquid for example in a bend situated lower than the height of the outlet In case the liquid is carrying particles e g when measuring sludge sewage etc the flow sensor must be mounted vertically ...

Page 27: ...Flow sensor Pipe system 27 7 When mounting horizontally the MagFlux flow sensor can be rotated max 45 seen from the connection end If the flow sensor is rotated more than 45 one of the electrodes may not be in full contact with the liquid ...

Page 28: ...ruction which provides a very accurate flow measurement even at minimum one pipe diameter of straight pipe upstream and one pipe diameter of straight pipe downstream from the centre of the flow sensor At 1 x diameter before and after the sensor there will be an accuracy of up to 0 5 Cabinet mounted on the flow sensor The cabinet is mounted on the flow sensor with four pcs 6x12 hex cap screws ...

Page 29: ...lization and grounding Type 7100 7200 8200 in conductive pipes Note The MagFlux flow sensor must be connected to an effective ground connection and the wire dimension must be at least 1 5 mm2 Note Does not apply to the MagFlux Q MagFlux in conductive pipes MagFlux Q Note Does not apply to the MagFlux Q ...

Page 30: ... Type 7100 7200 8200 in non conductive pipes Note The MagFlux flow sensor must be connected to an effective ground connection and the wire dimension must be at least 1 5 mm2 Note Does not apply to the MagFlux Q MagFlux in non conductive pipes MagFlux Q Note Does not apply to the MagFlux Q ...

Page 31: ...ductive pipes Note The MagFlux flow sensor must be connected to an effective ground connection and the wire dimension must be at least 1 5 mm2 Type 7300 in non conductive pipes Note The MagFlux flow sensor must be connected to an effective ground connection and the wire dimension must be at least 1 5 mm2 ...

Page 32: ...nsor Cathodic protection 32 Cathodic protection Type 7100 7200 in conductive pipes Note The Sensor must be isolated from the cathodic protected pipes this is done by using insulated bolts and nylon washers Type 7100 7200 in non conductive pipes ...

Page 33: ...MagFlux Series EN 3 05 Version 2102 Flow sensor Cathodic protection 33 Note The Sensor must be isolated from the cathodic protected pipes this is done by using insulated bolts and nylon washers ...

Page 34: ...ical mounting 34 Flow converter Electrical mounting Warning The MagFlux flow converter flow sensor must not be mounted in explosion hazardous areas Loosen the four screws position indicated by arrows and remove the display unit to gain access to the terminals ...

Page 35: ...signation PE Protective ground N 230 115 24 V AC neutral L 230 115 24 V AC live Power Supply 10 30 V DC Terminal Designation PE Protective ground DC neutral DC live The internal fuse ratings are Internal Fuse Ratings Voltage Rating Order no Dimension 230 V AC 63 mA T 550030 5 x 20 mm 115 V AC 125 mA T 550035 5 x 20 mm 24 V AC 500 mAT 550049 5 x 20 mm 10 30 V DC 1 0AT 550051 5 x 20 mm The technical...

Page 36: ...AC To change the input mains voltage from 230 VAC to 115 VAC or vice verse proceed as follows Loosen the four screws on the front and lift out the display see Electrical mounting see page 34 Note down the color and position of the wires in the terminal blocks and loosen the terminal screws Unscrew the two screws that hold the metal cover and then remove it Unscrew the four screws that hold the mot...

Page 37: ...MagFlux Series EN 3 05 Version 2102 Flow converter Change power supply voltage 230 115 V AC 37 6 Unsolder and remove the jumper indicated by the arrow ...

Page 38: ...here two new jumpers must be inserted 115 V AC configuration Insert and solder two jumpers wires in the positions indicated by the arrows Turn around the PCB and replace the 63 mAT fuse on the right side with a 125 mAT fuse or vice verse going from 115 VAC to 230 VAC Re insert the PCB and re assemble the flow meter see also steps 4 3 2 and 1 ...

Page 39: ...ils in sections mA output see page 77 Flow forward see page 78 Flow reverse see page 79 Forward rev 12mA 0 see page 80 and Forward rev 4mA 0 see page 81 Digital outputs MagFlux has two digital outputs DO 1 with an opto light triggered relay and DO 2 with a mechanical relay They can both be programmed for the following functions high and low flow alarms pulse output for counters R Totalizer Forward...

Page 40: ...ux has one digital input which is activated with a voltage higher than 10 V DC and deactivated with a voltage lower than 5 V DC Digital Input Terminal Designation DI Com DI Max 30 V DC The digital input DI can be programmed for the following functions start and pause batch 1 and batch 2 counters reset counters R Totalizer Forward and Reverse reset counter R Totalizer Sum DI shares the common termi...

Page 41: ... E1 Electrode Red 3 E2 Electrode White 4 GND Ground Black 5 L1 Coil Blue 6 L2 Coil Brown 7 8 and 9 not used Remote flow sensor Connect the remote flow sensor to the flow converter with the included cable part number 691080 Important Do not use other cable types Important Terminals 1 and 4 must be shunted The extension cable length between converter and sensor must under normal circumstances not ex...

Page 42: ...w Sensor 691080 Terminal Signal Desig nation Color before March 2011 Color from March 2011 1 Liquid GND Shield 2 E1 Wire pair no 1 Red Red 3 E2 Wire pair no 1 White White 4 GND Wire pair no 3 Black Black 5 L1 Wire pair no 2 Green Blue 6 L2 Wire pair no 2 White Brown 7 8 and 9 not used ...

Page 43: ...MagFlux Series EN 3 05 Version 2102 Flow converter Converter connection board local 43 Converter connection board local ...

Page 44: ...rd remotely mounted converter 44 Connection board remotely mounted converter Note Before March 2011 the blue wire for terminal 5 was green and the brown wire for terminal 6 was white Note After November 2018 the latch between terminal A 1 and 4 is build into the PCB ...

Page 45: ...nd display unit on flow sensor Configuration The MagFlux converter and display unit is mounted directly on the MagFlux flow sensor Order numbers for this configuration 207xxx MagFlux Flow Sensor 207920 MagFlux Converter with display unit for sensor mounting 207920 consists of 207940 Display Unit 807000 Converter PCB 500214 Field Cabinet bottom part for sensor mounting ...

Page 46: ...for example when the sensor is to be buried or submerged Order numbers for this configuration 207xxx MagFlux Flow Sensor 207925 MagFlux Converter with Display Unit for wall mounting 691080 MagFlux Sensor cable 579035 MagFlux Gel Potting Kit IP68 207925 consists of 207940 Display Unit 807020 MagFlux connection PCB see picture below 820050 Blind Lid 800070 Cabinet bottom part for sensor mounting 800...

Page 47: ...ds are twisted and connected in slot 1 The white lead in pair no 3 is not used B Connection for remote converter Terminal Signal Wire Color 1 GND Shield 2 E1 Pair 1 Red 3 E2 Pair 1 White 4 GND Pair 3 Black Pair 3 5 L1 Pair 2 Blue 6 L2 Pair 2 Brown 7 8 9 Not used Remote converter and display unit Connect the other end of the cable to the remote converter as shown to the right The 1 Shield lead goes...

Page 48: ...Modbus communication protocol on RS 485 Order numbers for this configuration 207xxx MagFlux Flow Sensor 2 pcs 207925 MagFlux Converter with Display Unit for wall mounting 207910 MagFlux Converter w o display sensor mounting 230 115VAC 207925 consists of 207940 Display Unit 807021 MagFlux connection PCB 820050 Blind lid 800070 Cabinet bottom part for sensor mounting 500210 Cabinet bottom part for w...

Page 49: ...to slot Local flow sensor 2 2 wire twisted shield cable Connect lead 1 to slot A lead 2 to slot B and twisted shield to slot 4 wire twisted shield cable Connect lead 1 to slot A lead 2 to slot B lead 3 to slot and lead 4 and twisted shield to slot Remote display unit 4 wire twisted shield cable Connect lead 1 to slot A lead 2 to slot B lead 3 to slot and lead 4 and twisted shield to slot ...

Page 50: ...in Potential equalization and grounding see page 29 Initial flow measurement Make sure that the MagFlux flow sensor is completely filled with liquid Turn on power to the MagFlux flow converter and wait one minute Verify or enter the calibration code of the MagFlux flow sensor in the Converter Setup Service Menu Sensor Calibration Code menu see also Service menu see page 105 If the entered calibrat...

Page 51: ...d language Display read out one connected unit All MagFlux display read outs are illustrated and described in this manual Section MagFlux menus see page 57 gives a detailed description of the displays shown during setup configuration and normal operation A 5 line LCD screen displays symbols and the actual status during setup configuration servicing and normal operation see also Specify main screen...

Page 52: ... several units are interconnected for example an Oxix dissolved oxygen transmitter and MagFlux flow meter with different names and Modbus ID numbers a Display Overview Menu is available at top level press Back repeatedly All connected units are displayed and sorted by their ID numbers and consequently each unit can be selected and set up as required or ...

Page 53: ...riable key functions determined by the display firmware are used for initial programming and normal operation of the flow meter The function s of the four available keys is displayed at the bottom of the display The symbols and actual functions are described in detail in the sections that describe the individual menus Contrast adjustment Adjust the display contrast by pressing the two outmost keys...

Page 54: ...stood by the service person A system reset immediately sets the display language to GB English The system reset must not be confused with the ultimate Recover factory settings see Factory settings see page 124 which deletes all local configurations settings and replaces them with default factory settings Initial setup Initial setup is normally performed by our personnel and is required to get star...

Page 55: ... Calibration Code menu must be addressed A password is not required to enter or change the sensor calibration code Toggle through the displayed digits with the right arrow key when prompted for a password and press OK Press the Setup key on the display see below to enter the MagFlux main menu Press the up down keys to highlight the required menu line here Converter Setup and press OK ...

Page 56: ... OK The MagFlux is now configured with default settings and is ready for use Note If the MagFlux sensor has not been pre configured from the factory with a sensor calibration code the calibration code procedure is somewhat different form the just mentioned See the following steps to configure a non configured sensor with a calibration code Apply power to the MagFlux sensor When the Sensor Calibrat...

Page 57: ... following sections Continuous overviews of the menu and sub menu structures are available from the appendix Main menu Press the Setup key on the MagFlux display see below to enter the MagFlux main menu The MagFlux main menu contains a number of sub menus Press the up down keys to highlight the required menu line here Specify Main Menu and press OK ...

Page 58: ...Flux menus Specify main screen 58 Specify main screen The Specify Main Screen menu allows you to customize the MagFlux display to suit your requirements You can add and remove the five available display lines and configure them individually ...

Page 59: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Specify main screen 59 ...

Page 60: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Specify main screen 60 ...

Page 61: ...67 295 L RRTot Resettable Reverse Totalizer counter 32bit unit L 4 294 967 295 L RTTot Resettable Total Totalizer counter 32bit unit L 2 147 483 647 L half of Tot FTot Forward Totalizer counter 64bit unit mm3 18 446 744 073 709 551 615 mm3 RTot Reverse Totalizer counter 64bit unit mm3 18 446 744 073 709 551 615 mm3 Cnt Totalizer sum Counter 64bit unit mm3 9 223 372 036 854 775 807 mm3 half of Tot ...

Page 62: ...for the measured values Factory settings The Factory Settings menu resets the display to default settings to metric settings or to US settings Note The converter settings are not changed from this menu Converter settings are covered in Converter setup see page 73 Press the up down keys to highlight the required menu line here Factory Settings and press OK Press the up down keys to highlight the re...

Page 63: ...ry settings 63 The available options are Cancel Exit the menu without changes Default When Default is selected the following settings are not affected and remain as chosen by the user Sensor Name Device ID Flow Direction DN size Calibration Calibration Code ...

Page 64: ...gital Output 1 opto DO1 Digital Output 2 mech DO2 Digital Input DI Counter R Totalizer Forward Counter R Totalizer Forward RESET R Totalizer Forward Counter R Totalizer Reverse Counter R Totalizer Reverse RESET R Totalizer Reverse R Totalizer Sum R Totalizer Sum RESET R Totalizer Sum Batch Counter 1 Batch Counter 1 Start Pause Batch counter 1 Batch Counter 2 Batch Counter 2 Start Pause Batch count...

Page 65: ...0 25 20 1 75 32 30 1 100 40 50 1 200 50 75 2 300 65 100 2 500 80 200 3 800 100 300 4 1000 125 400 5 2000 150 600 6 3000 200 1000 8 5000 250 2000 10 7700 300 2500 12 10000 350 3000 14 10000 400 4500 16 20000 450 6000 18 25000 500 7000 20 30000 600 10000 24 40000 700 15000 28 60000 800 20000 32 80000 900 25000 36 100000 1000 30000 40 100000 1200 40000 48 200000 ...

Page 66: ...nits default values bold and in italics Flow Unit Tota lizers ft3 h RFTot RRTot RSTot FTot RTot Cnt MGD ft3 ft3 ft3 ft3 ft3 ft3 GPM gal gal gal gal gal gal MG MG MG MG MG MG Data logger MagFlux provides a data logger with a capacity of approx 345 000 entry points See Appendix E about test certificate for examples and descriptions of log files The data logger operates after the FIFO principle First...

Page 67: ...es In case of a power failure the MagFlux data logger continues when power returns If more MagFlux converters are connected to one MagFlux display unit each MagFlux converter has its own individual log interval and can be sorted All MagFlux converters share the same memory of 345 000 entry points The log data can be shown on the MagFlux display unit or be stored in an external CSV file The Field L...

Page 68: ... one sensor versus the time interval is shown in the following table Log interval Log capacity Seconds Minutes Hours Days 10 958 39 30 2875 119 1 5750 239 5 28750 1198 10 57500 2395 30 172500 7187 60 345000 14375 Graph display The content of the Data Logger can be displayed on the MagFlux display unit by pressing the up down keys simultaneously esc highlighting Flow and selecting Graph ...

Page 69: ...creen frame at a time Single arrow keys move the cursor forward and backward on the screen The actual values at the cursor position is shown at the bottom of the screen Password A password provides and prevents access to all settings in the display and converter unit The code consists of a numeric 5 digit code between 0 and 65535 If your current password is lost or forgotten the password protectio...

Page 70: ...te Deactivate Write protection Selecting Activate means that a password must be entered to change vital settings Deactivate disables password protection If your current password is lost or forgotten the password protection can be overruled with the code 01750 Set new password The selected 5 digit password can be changed as required Set sensor name A unique name and or number a function or a locati...

Page 71: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Set sensor name 71 1 display with up to four display lines Press the up down keys to highlight the required menu line here Sensor Name and press OK ...

Page 72: ... one with the left right keys and set the value with the up down keys Continue until the name has been set to for example Inlet flow see the following Press OK The available characters depend on the chosen language English for example provides the following character set a b c d e f g h i j k l m n o p q r s t u v w x y z A B C D E F G H I J K L M N O P Q R S T U V W X Y Z space 1 2 3 4 5 6 7 8 9 ...

Page 73: ...nverter setup Converter Setup provides configuration options for volumes batches units etc See detailed descriptions in the following sections and in the overview sections at the end Press the up down keys to highlight the required menu line here Converter Setup and press OK ...

Page 74: ...llowing sections Minimum flow Sets the minimum forward and reverse flow rate MagFlux flow meters are default set to 0 1 m s For other values see Sizing Chart see page 20 The unit for the flow rate can be set from the Units option see Units see page 77 You can set both the forward and reverse minimum flow By setting the minimum flow you indicate when the MagFlux flow meter should stop measuring ...

Page 75: ...p 75 1 2 3 The 1 m s indicates the flow volume at the selected unit Select the digits one by one with the left right keys and set the value with the up down keys When you press OK Reverse and Forward will change places and you can edit the other one Press OK to save ...

Page 76: ...raging Standard averaging the first setting indicates the time period within which measurements are smoothed and averaged In Averaging to change the standard averaging period select the digits one by one with the left right keys and set the value with the up down keys Press OK ...

Page 77: ...r supply for the first time the mA output is automatically set to provide 4 mA at zero flow and 20 mA at a flow corresponding to the theoretical Qmax of the flow sensor Changes in the mA setting will not affect the relay output settings Note Both values can be set in the range 10 to 120 making it possible to increase or decrease the mA signal The mA Output parameters can be configured in four diff...

Page 78: ...er limit for the mA output is 20 5 mA 3 75 mA indicates the mA output is not in use 3 5 mA indicates flow under 4 mA level 20 5 mA indicates flow higher than 20 mA level The 20 mA maximum output is rounded up to the nearest round figure Example The maximum flow of 17 676 m3 h for a DN25 is rounded up to 20 000 m3 h Flow forward The mA signal provides 4 mA at zero flow and 20 mA at Qmax in the forw...

Page 79: ...ries EN 3 05 Version 2102 MagFlux menus Converter setup 79 Flow reverse The mA signal provides 4 mA at zero flow and 20 mA at Qmax in the reverse direction The 1 m s indicates the flow volume at the selected unit ...

Page 80: ...EN 3 05 Version 2102 MagFlux menus Converter setup 80 Forward rev 12mA 0 The mA signal provides 4 to 20 mA reverse to forward direction with 12 mA at zero flow The 1 m s indicates the flow volume at the selected unit ...

Page 81: ... EN 3 05 Version 2102 MagFlux menus Converter setup 81 Forward rev 4mA 0 The mA signal provides 4 to 20 mA for forward and reverse flow with 4 mA at zero flow The 1 m s indicates the flow volume at the selected unit ...

Page 82: ...ing used The 1 m s indicates the flow volume at the selected unit Totalizers The MagFlux provides six totalizers each with two or three output options Up to two totalizers can be assigned to one digital output The totalizers are Resettable Totalizer Forward Resettable Totalizer Reverse Resettable Totalizer Sum ...

Page 83: ...y on the display unit If a chosen output is not available dedicated to another function a Device Exception pop up message will inform the operator Settings and limits for resettable totalizers Totalizer Forward Unit Available units are l hl kl m3 ft3 gal and MG Reset with Digital Input Reset the totalizer via the digital input DI On time The pulse length of the opto digital output DO1 is adjustabl...

Page 84: ...15 0 001 1 0 1 1 m3 20 0 001 1 0 1 1 m3 25 0 01 10 1 10 m3 32 0 01 10 1 10 m3 40 0 01 10 1 10 m3 50 0 01 10 1 10 m3 65 0 01 100 1 100 m3 80 0 1 100 10 100 m3 100 0 1 100 10 100 m3 125 0 1 100 10 100 m3 150 0 1 100 10 100 m3 200 0 1 1000 10 1000 m3 250 1 1000 100 1000 m3 300 1 1000 100 1000 m3 350 1 1000 100 1000 m3 400 1 1000 100 1000 m3 450 1 1000 100 1000 m3 500 1 1000 100 1000 m3 ...

Page 85: ...tion The relays are limited to a minimum and a maximum of pulses per hour depending on the 20 mA scale and the on time of the relay in milliseconds DO 1 Opto Relay The maximum limit is 500 pulses per sec at 1 ms pulse length The formula for the minimum flow unit per pulses is flow at 20mA x pulse delay in mSec 1800000 Example Min flow unit pulses for DN 100 max flow 300 m3 h Minimum flow unit per ...

Page 86: ...0 max flow 300 m3 h Minimum flow unit per pulses 300 120 2 5 m3 which is rounded to 10 m3 by MagFlux The formula for maximum flow unit per pulses is flow at 20mA Example DN 100 max flow 300 m3 h Maximum flow unit per pulses 300 m3 Resettable totalizers Totalizers can be reset from the main menu see page 57 and via the digital input see page 40 DI ...

Page 87: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Converter setup 87 ...

Page 88: ... at startup The Totalizer counts in selected units and is resettable The counter can be connected to the relays or to the display only To reset the counter the totalizer must be present in the main display and be selected by the up down keys followed by a click on Reset Alternatively it can be reset via the digital input see page 40 DI Resettable Sum Totalizer RSTot The Totalizer counts the sum of...

Page 89: ... the primary flow direction selected at start up The Totalizer counts in selected units and cannot be reset The counter can only be selected from the Main display NR totalizer sum NR Cnt The Totalizer counts the sum of forward flow volume minus the reverse flow volume according to the primary flow direction selected at startup The Totalizer counts in selected units and cannot be reset The counter ...

Page 90: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Converter setup 90 ...

Page 91: ...ns of the batch counters the function or digital status is illustrated as follows Automatic Batch Counter The automatic batch counter issues a signal when a preset volume is reached On time The period of time in which the relay is activated drawn Number of preselected units The preset batch volume ...

Page 92: ...2 MagFlux menus Converter setup 92 Manual Batch Counter The counter issues signals as determined by manual start stop and pause commands A manual stop is equivalent to a reset command Number of preselected units The preset batch volume ...

Page 93: ...ive Batch Counter The counter compensates for overrun and insufficient flow Number of preselected units The preset batch volume Maximum Correction The correction in percent that triggers an error message or an alarm Reset Batch Error Reset the batch correction percentage to 0 ...

Page 94: ...be started stopped or paused via the digital input DI On time The pulse length of the opto digital output DO1 is adjustable from 1 ms to 10 secs The pulse length of the mechanical digital relay DO2 is adjustable from 100 ms to 10 secs Volume between pulses Select a volume between pulses as listed in the table overleaf The relays are limited to a minimum and a maximum of pulses pr hour depending on...

Page 95: ...0 083333 30 m3 40 0 002778 0 138889 50 0 416667 0 138889 50 m3 50 0 004167 0 208333 75 0 625000 0 208333 75 m3 65 0 005556 0 277778 100 0 833333 0 277778 100 m3 80 0 011111 0 555556 200 1 666667 0 555556 200 m3 100 0 016667 0 833333 300 2 500000 0 833333 300 m3 125 0 022222 1 111111 400 3 333333 1 111111 400 m3 150 0 033333 1 666667 600 5 000000 1 666667 600 m3 200 0 055556 2 777778 1000 8 333333 ...

Page 96: ...7 55 555556 20000 m3 900 1 388889 69 444444 25000 208 3333 69 444444 25000 m3 1000 1 666667 83 333333 30000 250 0000 83 333333 30000 m3 1200 2 222222 111 111111 40000 333 3333 111 111111 40000 m3 Limitation of the automatic batch counter on DO1 Opto Relay The maximum limit is 500 pulses per sec at 1 ms pulse length The formula for the minimum flow unit per pulses is flow at 20mA x pulse delay in m...

Page 97: ... per pulses is flow at 20mA Example DN 100 max flow 300 m3 h Maximum flow unit per pulses 300 m3 Limitation of the manual and adaptive batch counter on DO1 or DO2 The formula for minimum flow unit per pulses is flow at 20mA 360 Example DN 100 max flow 300 m3 h Minimum flow unit per pulses 300 360 0 833 m3 The formula for maximum flow unit per pulses is flow at 20mA Example DN 100 max flow 300 m3 h...

Page 98: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Converter setup 98 The available output options for High Flow and Low Flow are ...

Page 99: ...els an alarm and or sends a signal when recovering from for example an overflow situation Delay A delay in seconds can be set to compensate for positive and negative spikes in the flow The length is the time between an incident and setting an alarm Relay Function NO Normally Open determines the relay state under normal conditions NC Normally Closed determines the relay state under normal condition...

Page 100: ...iggered electronic relay Display only signals to the display unit only Not in use the Flow Direction option is not being used Delay A delay in seconds can be set to compensate for positive and negative spikes in the flow The length is the time between an incident and setting an alarm Relay Function NO Normally Open determines the relay state under normal conditions ...

Page 101: ...onverter setup 101 NC Normally Closed determines the relay state under normal conditions Empty pipe A signal and or an alarm can be set when the sensor becomes practically empty see also Pipe system see page 23 or if the conductivity drops below 5 µS cm ...

Page 102: ...n alarm On time The period of time in which the relay is activated in on state Relay Function NO Normally Open determines the relay state under normal conditions NC Normally Closed determines the relay state under normal conditions 24h flow Measures the total flow FTot for 1 day 24 hours and logs at midnight 12 PM NB It takes up to 48 hours form power on before a valid value can be viewed from the...

Page 103: ...lant indicates that the input output is in the process of being activated Eventually it turns into a steady X A blinking backward slant indicates that the input output is in the process of being deactivated Eventually the check box is cleared An empty check box indicates a deactivated state ...

Page 104: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Converter setup 104 ...

Page 105: ... unit A calibration code could for example be dw5uq4 or 7v3ri0 The current MagFlux converter firmware requires an 8 character input but it also accepts 6 characters plus two OK s If the code is dw5uq4 enter d w 5 u q 4 OK OK where OK indicates that you press the OK key without selecting any character Only lower case letters can be entered from the MagFlux keypad Important All letters are lower cas...

Page 106: ...up 106 where to find it A password is not required to add or change the sensor calibration code Converter software ver The converter software version and bootload version are displayed so that you can determine whether a software firmware upgrade is required or not ...

Page 107: ...enus Converter setup 107 Product info Key product data like serial number hardware type no track no etc are displayed Reset counter time The counter reset and run time can be reset for fault finding error correction and similar service procedures ...

Page 108: ... are default set to 0 1 m s For other values see Sizing Chart see page 20 You can set both the forward and reverse minimum flow By setting the minimum flow you indicate when the MagFlux flow meter should stop measuring The value under the selected item indicates the flow volume at the selected unit Select the digits one by one with the left right keys and set the value with the up down keys When y...

Page 109: ...t fixed current Lets you set the mA to a fixed output of either 4 12 or 20 mA or to a minimum mA or a maximum mA primarily used for test purposes Calib current Lets you calibrate the mA output NB This should be done by trained personnel only and a password login is required DAC zero current Indicates raw current values for internal usage only DAC top current Indicates raw current values for intern...

Page 110: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Converter setup 110 ...

Page 111: ...gFlux Series EN 3 05 Version 2102 MagFlux menus Converter setup 111 Test velocity For our service technician s use only Can be used to compare the actual velocity against the flow velocity diameter chart ...

Page 112: ...ies EN 3 05 Version 2102 MagFlux menus Converter setup 112 Freeze coil For our service technician s use only The sensor coil current and voltage values can be frozen to enable read out using an standard multimeter ...

Page 113: ...Version 2102 MagFlux menus Converter setup 113 Read eventlog See the events within a certain time frame Back on stock Resets the factory settings This should be done by trained personnel only and a password login is required ...

Page 114: ...at there is no actual flow you can use this feature to within certain limits adjust the zero point You can do this either automatically or manually From here it is also possible to restore to the factory zero point Auto Zero Lets you auto calibrate the zero point by pressing Start Manual Calibration Lets you manually calibrate the zero point by entering a calibration value next to User Restore fac...

Page 115: ...MagFlux Series EN 3 05 Version 2102 MagFlux menus Converter setup 115 The following item is for future usage only ...

Page 116: ...ent Contact your us for assistance Display setup The Display Setup menu provides configuration options for language clock and factory settings and Modbus parameters and software version display Press the up down keys to highlight the required menu line here Display Setup and press OK Press the up down keys to highlight the required option and press OK ...

Page 117: ...lectable if a communication module is installed and connected to the MagFlux display If the communication module is removed the option disappears automatically MJK communication modules documentation A description of available communication settings can be found in the manual for communication modules Modbus Communication Module2 Language The MagFlux is installed with a language package and GB Eng...

Page 118: ...05 Version 2102 MagFlux menus Display setup 118 below languages are examples Chose the required language using the up down keys up and press OK Additional languages can be added using the Field Link software see Appendix B ...

Page 119: ...ylight saving is in use or not Select the time format Select the date and time digits with the left right keys and change the setting with the up down keys Press OK and repeat for all remaining digits Press OK to save the time clock settings Modbus The MagFlux is delivered with a standard Modbus RTU protocol and up to four MagFlux converters can be connected for concurrent operation ...

Page 120: ...ore doing the Modbus connection Add Device Four MagFlux converters can be connected to one MagFlux display unit using the RS485 interface connection Note Only one display unit can be used with several converters The MagFlux display unit can easily be moved to other converters for readout and configuration Select Add Device and wait for the scan process to finish The found converters are displayed ...

Page 121: ...erter s device address it is required that you connect the MagFlux display unit to each converter one by one If neglected a conflict between the units will arise when the RS 485 serial loop is established Change for example Device 1 to Device 2 as follows Press OK and use the up down keys to change 1 to 2 Press OK ...

Page 122: ... more converters can be added to the display unit with the Add Device option Remove Device If a device is to be removed from the display unit proceed as follows Select the required device with the up down keys Click OK to remove it The device is now removed from the display unit and the display returns to the Modbus menu ...

Page 123: ...he display ID number and the number of displays may have to be changed to avoid conflicts on the Modbus Set No of Retries If the data communication lines are subject to noise or other disturbances the number of retries can be raised to increase the chances of a successful change of settings ...

Page 124: ...s Press the up down keys to highlight the required option and press OK Important The Data Logger will be reset and all devices will be deleted from the display Unit This is indicated by the start up screen which is displayed within a few seconds Cancel Returns to the Display Setup menu Delete Display Log Deletes the flow log Reset to Default Language Restores the display language to the default la...

Page 125: ...ion 2102 MagFlux menus Display setup 125 Display SW version The Display SW Version menu provides a read out of the display software actually firmware version the build date and last edited date of the the multiple languages file ...

Page 126: ...Mechanical dimensions MJK standard flanges EN 1092 1_2001 Europe Flange marking zzz EN 1092 1 01 A DN xxxx PN ww S235JR yyyyy where zzz Manufacturer s name trademark EN 1092 1 Standard number 01 A Flange type DN xxxx DN size PN ww PN pressure S235JR Material symbol no grade yyyyy Traceable ID or control no ...

Page 127: ...15 85 16 4 14 M12 01 32 40 140 100 18 4 18 M16 01 40 40 150 110 18 4 18 M16 01 50 16 165 125 19 4 18 M16 01 65 16 185 145 20 8 18 M16 01 80 16 200 160 20 8 18 M16 01 100 16 220 180 22 8 18 M16 01 125 16 250 210 22 8 18 M16 01 150 16 285 240 24 8 22 M20 01 200 16 340 295 26 12 22 M20 01 250 10 395 350 26 12 22 M20 01 300 10 445 400 26 12 22 M20 01 350 10 505 460 28 16 22 M20 01 400 10 565 515 32 16...

Page 128: ...2 33 M30 05 1400 6 1600 6 1800 6 2000 6 MagFlux Q sensor sizes and torque MagFlux Q sensor sizes and torque information Size DN50 DN80 DN100 DN150 Torque 30 Nm 40 Nm 40 Nm 50 55 Nm The above table shows torque settings for plastic flanges whether using metal or PVC counter flange Make sure that your flanges are aligned correctly under the installation If you are using EPDM FKP FPM or Viton gaskets...

Page 129: ...102 Mechanical dimensions MJK standard flanges ANSI B 16 5 U S A 129 1 2 3 4 Tighten the nuts to the needed torque in the illustrated order Tighten in four steps 30 60 100 100 clockwise from top MJK standard flanges ANSI B 16 5 U S A ...

Page 130: ...62 1 150 5 00 3 88 0 69 4 0 62 2 150 6 00 4 75 0 75 4 0 75 2 150 7 00 5 50 0 88 4 0 75 3 150 7 50 6 00 0 94 4 0 75 4 150 9 00 7 50 0 94 8 0 75 5 150 10 00 8 50 0 94 8 0 88 6 150 11 00 9 50 1 00 8 0 88 8 150 13 50 11 75 1 12 8 0 88 10 150 16 00 14 25 1 19 12 1 00 12 150 19 00 17 00 1 25 12 1 00 14 150 21 00 18 75 1 38 14 1 12 16 150 23 50 21 75 1 44 16 1 12 18 150 25 00 22 75 1 56 16 1 25 20 150 27...

Page 131: ...ck ness Hole diameter in psi 1 in in in in 300 3 75 2 63 0 50 4 0 62 3 4 300 4 62 3 25 0 56 4 0 75 1 300 4 88 3 50 0 63 4 0 75 1 300 5 25 3 87 0 69 4 0 75 1 300 6 12 4 50 0 75 4 0 88 2 300 6 50 5 00 0 81 8 0 75 2 300 7 50 5 87 0 94 8 0 88 3 300 8 25 6 63 1 06 8 0 88 4 300 10 00 7 87 1 19 8 0 88 5 300 11 00 9 25 1 31 8 0 88 6 300 12 50 10 63 1 38 12 0 88 8 300 15 00 13 00 1 56 12 1 00 10 300 17 50 ...

Page 132: ...4 24 1 38 24 300 36 00 32 00 2 69 24 1 63 Flange Dimensions AWWA C207 01 28 Class E 36 50 34 00 2 06 28 1 38 32 Class E 41 75 38 50 2 25 28 1 63 36 Class E 46 00 42 75 2 38 32 1 63 40 Class E 50 75 47 25 2 50 36 1 63 48 Class E 59 50 56 00 2 75 44 1 63 1 600 900 psi Consult the factory MJK standard flanges AS 4087 2004 Australia ...

Page 133: ...m mm mm mm mm 15 95 67 6 4 14 20 100 73 6 4 14 25 115 83 8 4 14 32 120 87 8 4 14 40 135 98 10 4 14 50 150 114 10 4 18 65 165 127 11 4 18 80 185 146 11 4 18 100 215 178 13 4 18 150 280 235 19 8 18 200 335 292 19 8 18 250 405 356 23 8 22 300 455 406 30 12 22 350 525 470 30 12 26 400 580 521 30 12 26 450 640 584 30 12 26 500 705 641 38 16 26 600 825 756 48 16 30 700 910 845 56 20 30 800 1060 984 56 2...

Page 134: ...ard flanges AS 4087 2004 continued 1 134 Flange Dimensions PN 16 AS 4087 2004 Size D a b No of holes f DN Outer diameter Bolt diameter Thick ness Hole diameter mm mm mm mm mm 1000 1255 1175 66 24 36 1200 1490 1410 76 32 36 MJK standard flanges AS 4087 2004 continued 1 ...

Page 135: ...14 20 100 73 10 4 14 25 120 87 10 4 18 32 135 98 13 4 18 40 140 105 13 4 18 50 165 127 15 4 18 65 185 146 15 8 18 80 205 165 15 8 18 100 230 191 19 8 18 150 305 260 24 12 22 200 370 324 24 12 22 250 430 381 30 12 26 300 490 438 30 16 26 350 550 495 38 16 30 400 610 552 38 20 30 450 675 610 38 20 33 500 735 673 48 24 33 600 850 781 58 24 36 700 935 857 58 24 36 800 1060 984 68 28 36 900 1185 1105 6...

Page 136: ...MagFlux Series EN 3 05 Version 2102 Mechanical dimensions MJK standard flanges AS 4087 2004 continued 2 136 MJK standard flanges AS 4087 2004 continued 2 ...

Page 137: ...18 20 115 83 13 4 18 25 120 87 14 4 18 32 135 98 17 4 18 40 140 105 17 4 18 50 165 127 19 4 18 65 185 146 19 8 18 80 205 165 24 8 18 100 230 191 24 8 18 150 305 260 31 12 22 200 370 324 31 12 22 250 430 381 38 12 26 300 490 438 38 16 26 350 550 495 48 16 30 400 610 552 48 20 30 450 675 610 58 20 33 500 735 673 58 24 33 600 850 781 68 24 36 700 935 857 78 24 36 800 1060 984 84 28 36 900 1185 1105 9...

Page 138: ...Europe 138 Flygt standard flanges EN 1092 1_2001 Europe Flange marking zzz EN 1092 1 01 A DN xxxx PN ww S235JR yyyyy where zzz Manufacturer s name trademark EN 1092 1 Standard number 01 A Flange type DN xxxx DN size PN ww PN pressure S235JR Material symbol no grade yyyyy Traceable ID or control no ...

Page 139: ...0 100 18 4 18 M16 01 40 40 150 110 18 4 18 M16 01 50 16 165 125 19 4 18 M16 01 65 16 185 145 20 8 18 M16 01 80 16 200 160 20 8 18 M16 01 100 16 220 180 22 8 18 M16 01 125 16 250 210 22 8 18 M16 01 150 16 285 240 24 8 22 M20 01 200 16 340 295 26 12 22 M20 01 250 10 395 350 26 12 22 M20 01 300 10 445 400 26 12 22 M20 01 350 10 505 460 28 16 22 M20 01 400 10 565 515 32 16 26 M24 01 450 10 615 565 36 ...

Page 140: ...urope 140 Flange Dimensions EN 1092 1 2001 Size Pres sure D a b f DN PN Outer dia meter Bolt dia meter Thickness mm No of holes Hole dia meter Bolt size Flan ge type mm bar mm mm PN 6 PN 10 PN 16 PN 40 mm 1000 6 1175 1120 52 28 30 M27 05 1200 6 1405 1340 60 32 33 M30 05 1400 6 1600 6 1800 6 2000 6 ...

Page 141: ...t has occurred A factory reset has occurred some settings have changed check all used settings EEprom write error EEprom write error see log for details Flow total counter EEprom error Flow totalize EEprom error non resettable counter maybe incorrect in EEprom Sensor setting errorSensor Setting error some settings are incorrect or changed Counter output forward pulsover flow Counter output Forward...

Page 142: ... in converter Normal Batch1 ended Batch 1 has finished Batch2 ended Batch 2 has finished System reset has occurred The converter has experienced a software or hardware reset normal if the sensor number has been changed Exceptions Illegal function ModBus function is not supported Illegal address The address is not valid Illegal format Data has an illegal format Illegal data value Data has a non val...

Page 143: ...a different relay Used for high flow The relay is already in use by another function Select a different relay Used for flow direction The relay is already in use by another function Select a different relay Used for empty pipe The relay is already in use by another function Select a different relay USB Flash programming please wait Programming is in progress but not finished Flash programming done...

Page 144: ...d in a file before transferring and installing new firmware Note down all display and converter settings before upgrading new firmware System Requirements MJK Field Link Microsoft Windows XP sp2 Vista Win 7 32 64bit Windows 10 Updated Java package USB 2 0 connection use with USB cable 691095 Download MJK Field Link and connect a PC to the MagFlux flow meter Download the FIELD LINK 32BIT BUILD 1508...

Page 145: ...connector on the rear of the front panel Connect the other end of the USB cable max 4 7 meters long to the PC Select File in the menu bar and click Connect If the connection is successful a Device Clock window for PC and device time synchronization is displayed if PC and device clock were out of sync along with a link status display see next image If the connection fails first remove the cable and...

Page 146: ...nsequently the file is saved and the contents is displayed Upgrade display firmware Important Always upgrade the display firmware before you upgrade the converter software Select Firmware in the menu bar and click Display Locate the display firmware 84xxxx xxx Display firmware hex file or a similar 84xxxx hex file and click Open or contact support Click OK when the Display Firmware dialogue box ap...

Page 147: ...atus is displayed and the Display Unit informs that the PC is once again connected Click OK on the PC and the MagFlux Display Unit to return to the MagFlux Flow FTot display Save the new setting by again pressing the two outmost keys simultaneously Upgrade converter firmware Select Firmware in the menu bar and click Converter Locate the FW directory select the 84xxxx xxx hex file or similar and cl...

Page 148: ...n pressing the two outmost keys simultaneously Install Add languages All languages are removed during a display firmware upgrade Consequently the required languages must be re installed at this stage Select File in the menu bar and click Languages A dialogue appears showing the currently installed languages none following a firmware upgrade You can now either add or delete the required languages C...

Page 149: ...rsion 2102 Appendix B MJK Field Link software Install Add languages 149 5 The languages are then transferred and loaded If required you can remove one or more languages by selecting them from the list clicking Delete and Close ...

Page 150: ... to perform reliable flow measurements Answer Yes Always ensure a filled tube Question Do I need a separate display unit for each sensor Answer No A display unit can manage up to four converters Question Is the analogue mA output an active output Answer Yes it is Question The tubes are made of plastic Do I need grounding rings Answer We recommend that you always use two grounding rings Furthermore...

Page 151: ...nd that the max flow is not exceeded 20 mA Question I do not understand the language on the display What s wrong and how do I fix it Answer For example lightning and a too noisy environment can have caused the problem The solution is to perform a system reset by pressing all four display keys simultaneously The default language English will consequently be the display language that you can change ...

Page 152: ...awing for the MagFlux front panel The dotted line indicates the front panel outline and measures 155 x 145 mm or 6 10 x 5 71 inches These measurements of the downloaded version are valid when printed in a 100 scale However as some printers might shrink images when printing it is recommenced to measure the drawing after printing to ensure that it has maintained the correct measurements ...

Page 153: ...https mjk com download center mainCatId 3103 catId 3266 lang english Appendix D Front panel cut out drawing MJK cut out download 153 MJK cut out download The real size drawing can be downloaded for A4 and letter format here Download Center4 ...

Page 154: ...MagFlux Series EN 3 05 Version 2102 Appendix E MJK test certificate MJK cut out download 154 Appendix E MJK test certificate ...

Page 155: ...download 155 Appendix F Log files The example log file shown below is the result of a CSV file from the converter having been opened in with Microsoft Excel spread sheet utility This example in the following illustrates four MagFlux converters being logged every 10 secs ...

Page 156: ...MagFlux Series EN 3 05 Version 2102 Appendix F Log files MJK cut out download 156 ...

Page 157: ...y 24 l sec litres per second 28 m3 sec cubic meters per second 57 percent 95 mg l milligrams per litre 96 kg l kilograms per litre 97 g l grams per litre 130 ft3 h cubic feet per hour 138 l h litres per hour 139 ppm parts per million 246 NTU Nephelometric Turbidity Units 248 FNU Formazin Nephelometric Units 249 EBC European Brewing Convention 250 FTU Formazine Turbidity Units Value ID ModBus addre...

Page 158: ... European Standard Time CEST UTime The time in UNIX format Number of seconds since January 1 1970 SI Value The value in SI units Système International d Unités here m3 h To plot the log file s data proceed as follows Start Excel and open the csv log file Sort by Index click the Diagram Guide tool in the toolbar and select the required curve or graph see example below ...

Page 159: ...ownload 159 Appendix G Digital input output connections The digital in and outputs DI and DO can be interconnected to external equipment to achieve a number of functions such as alarms counter reset flow direction indication etc The two schematics below illustrate a simplified mode of operation ...

Page 160: ...mote slave display unit MJK cut out download 160 Appendix H Remote slave display unit This example describes the cable connections and display configurations for one MagFlux converter with a local master display unit and one remote slave display unit ...

Page 161: ...MagFlux Series EN 3 05 Version 2102 Appendix H Remote slave display unit Connection board for remote slave display unit 161 Connection board for remote slave display unit ...

Page 162: ...MagFlux Series EN 3 05 Version 2102 Appendix H Remote slave display unit Converter connection board with master display unit 162 Converter connection board with master display unit ...

Page 163: ...Connection for remote display unit on the Connection Board Connect a lead between Mains supply N on the Converter Connection Board to Connection for remote display unit on the Connection Board Connect two leads between Mains supply L and N on the Converter Connection Board to an external 10 30 V DC power supply Connect the earth terminals to earth as required Turn on power 10 30 V DC to the Conver...

Page 164: ...he slave unit 164 Main menu overview The size of this manual does not provide sufficient space for showing the complete contiguous menu structure As a compensation a cut up presentation of the main menu structure is shown here and relevant sub menus in the following sections ...

Page 165: ...MagFlux Series EN 3 05 Version 2102 Main menu overview Configuration for the slave unit 165 ...

Page 166: ...u overview Configuration for the slave unit 166 Converter setup menu overview The size of this manual does not provide sufficient space for showing the complete contiguous menu structure As a compensation a cut up presentation of the menu structure is shown ...

Page 167: ...MagFlux Series EN 3 05 Version 2102 Converter setup menu overview Configuration for the slave unit 167 ...

Page 168: ...MagFlux Series EN 3 05 Version 2102 Converter setup menu overview Configuration for the slave unit 168 ...

Page 169: ...MagFlux Series EN 3 05 Version 2102 Converter setup menu overview Configuration for the slave unit 169 ...

Page 170: ...MagFlux Series EN 3 05 Version 2102 Converter setup menu overview Configuration for the slave unit 170 ...

Page 171: ...MagFlux Series EN 3 05 Version 2102 Converter setup menu overview Configuration for the slave unit 171 ...

Page 172: ...u overview Configuration for the slave unit 172 Service menu overview The size of this manual does not provide sufficient space for showing the complete contiguous menu structure As a compensation a cut up presentation of the menu structure is shown ...

Page 173: ...MagFlux Series EN 3 05 Version 2102 Service menu overview Configuration for the slave unit 173 ...

Page 174: ...MagFlux Series EN 3 05 Version 2102 Service menu overview Configuration for the slave unit 174 ...

Page 175: ...MagFlux Series EN 3 05 Version 2102 Service menu overview Configuration for the slave unit 175 Menu items under Zero point calibration and Verification are for future usage only ...

Page 176: ...u overview Configuration for the slave unit 176 Display setup menu overview The size of this manual does not provide sufficient space for showing the complete contiguous menu structure As a compensation a cut up presentation of the menu structure is shown ...

Page 177: ...MagFlux Series EN 3 05 Version 2102 Display setup menu overview Configuration for the slave unit 177 ...

Page 178: ...the environment and we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more information on how Xylem can help you go towww xyleminc com Connect Mµ Connec...

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