Xylem LOWARA VOGEL Series Installation,Operation And Maintenance Instruction Download Page 8

Operating instructions 

 

Speed, Pressure, Temperature 

Suitable safety measures must be taken at the plant to ensure that the speed, pressure and 
temperature of the pump and the shaft sealing do not exceed the limit  values given in the Data 
Sheet. The given admission pressures (system pressures) must also be sufficiently high. 
In addition, the pump must be protected against pressure surges such as can be caused by 
switching off the plant quickly (e.g. by non-return valve on the pressure side, flywheel, air vessel). 
 

Permitted forces on flanges

 

Basically, the suction and pressure lines should be such that the forces on the pump are kept to a 
minimum. If this is not feasible, the figures given in the Appendix „Permitted  forces and 
moments“ should not under any circumstances be exceeded. 
 

NPSH

 

When entering the impeller, the liquid being handled must have a minimum pressure NPSH to 
prevent cavitation or breaking off of flow. This requirement is met if the unit NPSH value 
(NPSHA) is well above the pump NPSH value (NPSHR) under all operating conditions.  
Attention must be paid to the NPSH value in particular when liquids close to boiling point are 
being handled. If the value falls below the pump NPSH value, this can lead to damage resulting 
from cavitation or serious damage from overheating. 
The NPSHR for each pump type is given in the sheets of characteristic curves. We can supply 
leaflets for calculation of NPSH values on request. 
 

Sealing, Flushing, Cooling 

Suitable facilities for the regulation and monitoring of sealing, flushing or cooling are to be 
provided. 
When handling dangerous liquids or if temperatures are high, care should be taken to ensure that 
the pump ceases operating if the sealing, flushing or cooling system fails. 
Sealing, flushing and cooling systems must always be operational before the pump is started up. 
They should not be taken out of operation until the pump has stopped, provided that the nature of 
the operation allows this at all. 
 

Minimum flows 

If the pump is started against a closed pressure line valve, it should be noted that the power taken 
up by the pump is transmitted to the liquid handled in the form of heat. This can cause the liquid 
to heat up excessively within a relatively short time, which will then cause damage to the pump's 
internal fittings. After the pump has reached operating speed, the discharge valve should therefore 
be opened as quickly as possible. If operating conditions mean that Q = Ø is unavoidable, or if hot 
water is circulating, a free flow non-return valve, or, on smaller systems, a by-pass pipe, should be 
provided. We should be pleased to advise on determining the minimum flow or designing the by-
pass line. 
 

Protection against running dry 

The pumps must not run dry under any circumstances, since overheating can damage pump 
components (e.g. mechanical seals). 
 
 

 

Pa 100/3-en                                                                                                                                             

Summary of Contents for LOWARA VOGEL Series

Page 1: ...lation Operation and Maintenance Instruction Translation of the Original Operation Manual en Keep for further use Pay attention to this operating instruction before the delivery installation start up...

Page 2: ...Xylem Service Austria GmbH Ernst Vogel Stra e 2 A 2000 Stockerau Telefon 43 0 2266 604 Fax 43 0 2266 65311 E Mail info austria xyleminc com Internet www xylemaustria com...

Page 3: ...tion Bearing sizes and oil quantities Grease lubrication 3 Transport Handling and Storage 3 1 Transport Handling 3 2 Storage 4 Installation Operation 4 1 Assembly and connection of pump 4 2 Installati...

Page 4: ...p 6 Longer periods of non operation 6 1 Drained pumps 6 2 Filled pumps 7 Faults Causes and Solutions 8 Repairs 9 Spare Parts Spare Pumps 9 1 Spare parts Ordering spare parts 9 2 Stand by pumps 10 Plan...

Page 5: ...y it is essential that these Operating Instructions and the operating conditions and working limits given in the Confirmation of Order are also passed on in full These Operating Instructions do not ta...

Page 6: ...tor must confirm this by signing the Plant Manager List see Point 10 These Operating Instructions do not refer to the General Regulations on Accident Prevention or local safety and or operating regula...

Page 7: ...ressure All parts must be allowed to return to ambient temperature Make sure that no one can start the motor during such work It is essential that the procedure for stopping the system described in th...

Page 8: ...e is given in the sheets of characteristic curves We can supply leaflets for calculation of NPSH values on request Sealing Flushing Cooling Suitable facilities for the regulation and monitoring of sea...

Page 9: ...pump under the Notes on construction Instructions on packing a stuffing box and on installing and operating mechanical seals are given in the relevant detail drawings in the Appendix See Appendix Ope...

Page 10: ...grease and are thus ready for use If the type of grease is changed check that it is compatible with the left over oil 3 Transport Handling Storage 3 1 Transport Handling Check the pump pump unit immed...

Page 11: ...flanges or plugs see also chapter 6 Longer periods of non operation 4 Installation Operation 4 1 Assembly and connection of pump The pump and motor pump unit must be provided with a shared foundation...

Page 12: ...between the pump motor and the foundation base fit snugly 4 2 Installation and Alignment of Coupling Make sure that nobody can start the motor during work on the coupling According to Accident Preven...

Page 13: ...be turned When aligning keep the parallel and angular displacement of the shaft ends to a minimum The alignment can be more precise if a dial gauge is used The permitted displacement for your coupling...

Page 14: ...reased wear on bearings couplings and shaft seals 4 3 Connecting the pipes to the pump Suction and discharge pipe The pipes must be of a size and design that liquid can flow freely into the pump and t...

Page 15: ...s and quantities are necessary The position and size of connections to the pump are given in the Appendix Summary of Screwed Connections The relevant detail drawing of the shaft sealing contains a dia...

Page 16: ...itch on any sealing flushing or cooling devices that are provided See Data Sheet for quantity and pressure Open slide valve in suction intake pipe Set discharge side slide valve to approx 25 of rated...

Page 17: ...should be max 50 C above ambient temperature and should not exceed 90 C check at least once a week Check oil level at least once a week and top up if necessary Check leakage rate from packings at leas...

Page 18: ...is dismantled Before starting to disassemble the pump unit make sure that it cannot be switched on again The pump casing must be depressurised and empty All valves in the suction intake and discharge...

Page 19: ...lations Grease lubrication Bearings on pumps that are lubricated for life require no maintenance If the pump is left non operational for any length of time the grease in the bearings should be changed...

Page 20: ...nges the pump the design data on the Data Sheet and Points 1 2 1 4 of these Operating Instructions should be particularly taken into account If necessary the written agreement of the manufacturer must...

Page 21: ...p and or pipes not completely filled with liquid fill vent 8 Pump or suction intake pipe blocked clean 9 Air pocket in pipeline vent improve course of pipe 10 NPSH of system too small increase liquid...

Page 22: ...packing material use suitable material check shaft or shaft sleeve for damage beforehand 21 Deposits on mechanical seal clean replace mechanical seal if necessary if necessary provide additional rinsi...

Page 23: ...rings adjust in line with the system pressure intake pressure given on ordering 33 System related vibrations resonance seek assistance 34 Manometer indicator wrong check manometer get rid of blockages...

Page 24: ...4 5 6 7 90 i no of steps To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of m...

Page 25: ...ow to confirm that he has received read and understood these Operating Instructions He undertakes to follow the instructions conscientiously If these instructions are not followed the manufacturer s g...

Page 26: ...tor shall duly enter all maintenance and service work that has been carried out and shall see that the person responsible confirms such work by signing below maintenance work Date Signature Plant oper...

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