Xylem GOULDS e-HM Series Installation, Operation And Maintenance Manual Download Page 7

12. Use foot valve
13. Do not exceed maximum height difference
14. Ensure adequate submersion depth
1.

Anchor the pump onto the concrete or equivalent metal structure.

• If the liquid temperature exceeds 50°C, the unit must be

anchored only by the motor bracket side and not also by the
side of the inlet supporting bracket

• If the transmission of vibrations can be disturbing, then pro-

vide vibration-damping supports between the pump and the
foundation.

2.

Remove the plugs covering the ports.

3.

Assemble the pipe to the pump threaded connections.
Do not force the piping into place.

4.3.2  Electrical installation

Precautions

Electrical Hazard:

• Make sure that all connections are performed by quali-

fied installation technicians and in compliance with the
regulations in force.

• Before starting work on the unit, make sure that the unit

and the control panel are isolated from the power sup-
ply and cannot be energized.

Grounding (earthing)

Electrical Hazard:

• Always connect the external protection conductor to

ground (earth) terminal before making other electrical
connections.

Connect the cable

1.

Connect and fasten the power cables according to the wiring dia-
gram under the terminal box cover.
a)

Connect the ground (earth) lead.
Make sure that the ground (earth) lead is longer than the
phase leads.

b)

Connect the phase leads.

NOTICE:

Tighten the cable glands carefully to ensure the protection against
the cable slipping and humidity entering the terminal box.

2.

If the motor is not equipped with automatic reset thermal protec-
tion, then adjust the overload protection according to the nominal
current value of electric pump (data plate).

5  Commissioning, Startup,
Operation, and Shutdown

Precautions

WARNING:

Make sure that the drained liquid does not cause damage or
injuries.

NOTICE:

• Never operate the pump below the minimum rated flow.
• Never operate the pump with the delivery ON-OFF valve closed

for longer than a few seconds.

• Do not expose an idle pump to freezing conditions. Drain all liq-

uid that is inside the pump. Failure to do so can cause liquid to
freeze and damage the pump.

• The sum of the pressure on the suction side (water mains, gravity

tank) and the maximum pressure that is delivered by the pump
must not exceed the maximum working pressure that is allowed
(nominal pressure PN) for the pump.

• Do not use the pump if cavitation occurs. Cavitation can damage

the internal components.

5.1  Prime the pump

H>0

H<0

+H

-H

1

2

1

2

3

HM122_M014_A_sc

1.

Fill plug

2.

Drain plug

3.

Funnel

Installations with liquid level above the pump (suction head)

Close the on-off valve located downstream from the pump.

Installations with liquid level below the pump (suction lift)

Open the on-off valve that is located upstream from the pump and
close the on-off valve downstream.

5.2  Check the rotation direction (three-phase
motor)

Follow this procedure before start-up.
1.

Start the motor.

2.

Stop the motor.

3.

If the rotation direction is incorrect, then do as follows:
a)

Disconnect the power supply.

b)

In the terminal board of the motor or in the electric control
panel, exchange the position of two of the three wires of the
supply cable.

c)

Check the direction of rotation again.

5.3  Start the pump

1.

Start the motor.

2.

Gradually open the on-off valve on the discharge side of the
pump.
At the expected operating conditions, the pump must run
smoothly and quietly. If not, refer to 

Troubleshooting

 (page 11).

3.

If the pump does not start in correctly in 30 seconds, then do the
following:
a)

Switch off the pump.

b)

Reprime the pump.

c)

Start the pump again.

4.

Switch off and on the pump (for about 30 seconds of continuos
running) and make sure that all the trapped air is bled out by re-
peating this 2–3 times.

NOTICE:

Make sure that the pump has bled away all the trapped air. Failure to
do so can harm the product.

6  Maintenance

Precautions

Electrical Hazard:

Disconnect and lock out electrical power before installing or
servicing the unit.

5  Commissioning, Startup, Operation, and Shutdown

Model e-HM Installation, Operation, and Maintenance Manual

5

Summary of Contents for GOULDS e-HM Series

Page 1: ...Installation Operation and Maintenance Manual Model e HM ...

Page 2: ......

Page 3: ...mp location 3 4 1 2 Piping requirements 4 4 2 Electrical requirements 4 4 3 Install the pump 4 4 3 1 Install the pump on a concrete foundation 4 4 3 2 Electrical installation 5 5 Commissioning Startup Operation and Shutdown 5 5 1 Prime the pump 5 5 2 Check the rotation direction three phase motor 5 5 3 Start the pump 5 6 Maintenance 5 6 1 Service 6 6 2 Seal replacement 6 6 2 1 Disassembly 6 6 2 2 ...

Page 4: ...e indicated by a specific symbol that replaces the typical hazard level symbols CAUTION Description of user and installer symbols Specific information for personnel in charge of installing the product in the system plumbing and or electrical aspects or in charge of maintenance Specific information for users of the product 1 4 Spare parts WARNING Only use original spare parts to replace any worn or fa...

Page 5: ...data plate lists key product specifications 1 Goulds Water Technology Catalog Number 2 Capacity range 3 TDH range 4 Rated speed 5 Rated horsepower 6 Maximum operating pressure 7 Maximum fluid temperature 8 Pump serial number IMQ or other marks for electric pump only Unless otherwise specified for products with a mark of electrical relat ed safety approval the approval refers exclusively to the electr...

Page 6: ...short circuit protection device A main disconnect switch The electrical control panel checklist NOTICE The control panel must match the ratings of the electric pump Improp er combinations could fail to guarantee the protection of the motor Check that the following requirements are met The control panel must protect the motor against overload and short circuit Install the correct overload protectio...

Page 7: ... few seconds Do not expose an idle pump to freezing conditions Drain all liq uid that is inside the pump Failure to do so can cause liquid to freeze and damage the pump The sum of the pressure on the suction side water mains gravity tank and the maximum pressure that is delivered by the pump must not exceed the maximum working pressure that is allowed nominal pressure PN for the pump Do not use th...

Page 8: ...ing routine maintenance or service 6 2 Seal replacement 1 Close all necessary suction and discharge valves 2 Remove the lower drain plug and the upper vent plug to drain the liquid from the pump 6 2 1 Disassembly 1 Remove two motor fan cover screws and remove motor fan cover 2 Remove motor fan using two small flat bars or two large screwdriv ers 3 Lock shaft with a screwdriver or a soft jaw vice 4 ...

Page 9: ...ler spacer 10 Remove impeller 11 For non bearing stage remove diffuser 12 Remove impeller spacer 13 For bearing stages use steps 15 17 a Remove bearing washer b Remove diffuser 6 Maintenance Model e HM Installation Operation and Maintenance Manual 7 ...

Page 10: ...hrough c for all intermediate stages 14 Remove last stage diffuser 15 Remove impeller spacer 16 Remove impeller 17 Remove seal spacer 18 Remove rotating seal 6 Maintenance 8 Model e HM Installation Operation and Maintenance Manual ...

Page 11: ... Install new sleeve O ring on suction end Sleeve design 4 Install new sleeve O ring on motor end Sleeve design 6 2 3 Reassembly 1 Inspect and clean the inside the pump casing and inside bore of seal housing removing any debris 2 Lubricate ID of seal housing and ID of seal with water or P 80 3 Remove new rotating and stationary seal elements from packag ing inspect for damage and clean with water 6...

Page 12: ... materials can cause the seal to leak 5 Install seal housing 6 Rotate the rotary portion of the mechanical seal on the pump shaft until it locks and you are unable to turn freely If you are unable to turn initially the seal is seated properly 7 Install seal spacer 8 Install impeller 9 Install last stage diffuser 10 Install impeller spacer 11 Install impeller 12 Install impeller spacer 13 Install d...

Page 13: ...ing fins and install two cover screws 6 2 4 Torque values P Pump size Tie rod nuts Vent drain plug 1 5SV 22 lbs ft 30 N m 15 lbs ft 20 N m 10 22SV 37 lbs ft 50 N m 15 lbs ft 20 N m 33 125SV 44 lbs ft 60 N m 29 lbs ft 40 N m Casing bolts tie rods One piece pump body 1 3 5HM 11 ft lb Sleeved Units 1 3 5HM 10 ft lb Sleeved Units 10 15 22HM 18 5 ft lb Impeller screw One piece pump body 1 3 5HM 6 ft lb ...

Page 14: ...y Seller In any case of products not manufactured by Seller there is no warranty from Seller however Seller will extend to Buyer any warranty received from Seller s supplier of such products THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES GUARANTEES CONDITIONS OR TERMS OF WHATEVER NATURE RELATING TO THE GOODS PROVIDED HEREUNDER INCLUDING WITHOUT L...

Page 15: ... BUSINESS LOSS OF PRODUCTION LOSS OF OP PORTUNITY OR LOSS OF REPUTATION Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damag es so the above exclusions may not apply to you This warranty gives you specific legal rights and you may also have oth...

Page 16: ... and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation F For more information on how Xylem can help you go to xyleminc com Xylem Inc 2881 East Bayard Street Suite A Seneca Falls NY 13148 USA Tel 866 325 4210 Fax 888 322 5877 Visit o...

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