4.1.2 Wiring diagrams
AquaBoost VS – Aquavar CPC controls
208V-230V/3ɸ
HP
GROUND
WIRE - C
VFD/MOT
OR
WIRE - J
VFD/MOT
OR
CONDUIT
VFD
FUSES
FUSE
WIRE
VFD GND
WIRE
FPSI
MODEL
FRAME
MODEL
P/N
1 1/2
14 A
WG
14 A
WG
1/2"
FG-CPC20071
1
HJS10
43-01
1-010
14 A
WG
14 A
WG
2
FG-CPC20071
3
FG-CPC20121
HJS15
43-01
1-015
5
12 A
WG
12 A
WG
FG-CPC20171
HJS25
43-01
1-025
12 A
WG
460V/3ɸ
HP
GROUND
WIRE - C
VFD/MOT
OR
WIRE - J
VFD/MOT
OR
CONDUIT
VFD
FUSES
FUSE
WIRE
VFD GND
WIRE
FPSI
MODEL
FRAME
MODEL
P/N
1 1/2
14 A
WG
14 A
WG
1/2"
FG-CPC40041
1
HJS10
43-01
1-010
14 A
WG
14 A
WG
2
FG-CPC40041
3
FG-CPC40061
5
FG-CPC40081
HJS15
43-01
1-015
575V/3ɸ
HP
GROUND
WIRE
VFD/MOT
OR
WIRE
VFD/MOT
OR
CONDUIT
VFD
FUSES
FUSE
WIRE
VFD GND
WIRE
FPSI
MODEL
FRAME
MODEL
P/N
1 1/2
14 A
WG
14 A
WG
1/2"
FG-CPC50031
1
HJS10
43-01
1-010
14 A
WG
14 A
WG
2
FG-CPC50031
3
FG-CPC50041
5
FG-CPC50061
HJS15
43-01
1-015
380V/3ɸ
HP
GROUND
WIRE - C
VFD/MOT
OR
WIRE - J
VFD/MOT
OR
CONDUIT
VFD
FUSES
FUSE
WIRE
VFD GND
WIRE
FPSI
MODEL
FRAME
MODEL
P/N
1 1/2
14 A
WG
14 A
WG
1/2"
FG-CPC40041
1
HJS10
43-01
1-010
14 A
WG
14 A
WG
2
FG-CPC40061
3
FG-CPC40081
HJS15
43-01
1-015
5
FG-CPC40121
ST
A
TION POWER
REQUIREMENTS
(A)
VOL
TAGE
HP
SIMPLEX
DUPLEX
SIMPLEX
DISCONNECT
DUPLEX
DISCONNECT
208V
-230V
1ɸ/60Hz
1.5
11/10
30A
22/20
30A
2
13.2/12
26.4/24
3
18.7/17
37.4/34
60A
5
30.8/28
60A
61.6/56
100A
208V
-230V
3ɸ/60Hz
1.5
6.6/6
30A
13.2/12
30A
2
7.5/6.8
15/13.6
3
10.6/9.6
21.2/19.2
5
16.7/15.2
33.4/30.4
60A
380V/3ɸ/50
Hz
1.5
3.3
30A
6.6
30A
2
4.3
8.6
3
6.1
12.2
5
9.7
19.4
460V/3ɸ/60
Hz
1.5
3
30A
6
30A
2
3.4
6.8
3
4.8
9.6
5
7.6
15.2
575V/3ɸ/60
Hz
1.5
2.4
30A
4.8
30A
2
2.7
5.4
3
3.9
7.8
5
6.1
12.2
BELDEN
8770
TRANSDUCER
(MOUNTED
ON
DISCHARGE
MANIFOLD)
DRIVE
SUPPLIED WITH 0-20mA
TRANSDUCER
D
IGIT
AL INPUT 4,
PR
O
GRAMMABLE. DEF
AUL
T =
SET POINT SELECTION
D
IGIT
AL INPUT 3,
PROGRAMMABLE. DEF
AUL
T =
E-ST
OP OR JUMPER
AN
ALOG
OUTPUT
, COMMON. (CONNECTED INTERNALL
Y T
O
CHASSIS
THROUGH
1M
Ω
)
AN
ALOG
OUTPUT
, PROGRAMMABLE. DEF
A
U
LT
= NOT USED. CURRENT
0-20mA
(LOAD<500
Ω
)
D
IGIT
AL INPUT COMMO
N
. T
O ACTI
V
A
TE A
D
IGIT
AL INPUT
, THERE MUST
BE
>= +10V (OR =< -10V) BETWEEN THE INPUT
AND
DCOM
. THE 24V MA
Y BE
PR
O
VIDED
BY THE AQUA
V
AR (X1-10 OR BY AN EXTERNAL 12-24V SOURCE
OF EITHER POLARITY
.
AU
XI
LI
AR
Y VOL
TAGE
OUPUT COMMON (CONNEC
T
ED
INTERN
A
LL
Y
AS
FLOA
TING)
AU
XI
LI
AR
Y VOL
TAGE
OUTPUT 24VDC
/2
50mA (REFERNCE T
O G
N
D).
SH
O
R
T
C
IR
CUIT
PR
O
TECTED. TRANSDU
CER/DIGI
TAL INPUT POW
ER
SU
PPL
Y.
AN
ALOG
OUTPUT
, PROGRAMMABLE. DEF
AU
LT
= NOT USED. CURRENT
0-20mA
(LOAD<500
Ω
)
ANALOG INPUT CHANNEL
2.
RESOLUTION 0.1%, ACCURACY
± 1%.
10V/1mA REFERENCE VOL
TAGE OUTPUT FOR
ANALOG INPUT
POTENTIOMETER,
ACCURACY
±2%. (NOT USED.)
AN
ALOG
INPUT CIRCU
IT COMMON. (CONNECTED INTERNALL
Y T
O
C
HASSIS
GROUN
D T
H
ROUGH 1MW
. JUMPER WIRE T
O
X1-1
1.)
AN
ALOG
INPUT CHAN
NEL 1,
2ND TRANSDUCER
. DEF
AUL
T2=FREQUENCY
REFERENCE.
R
ELA
Y OUTPUT 1, PROGRAMMABLE. DEF
AU
LT
= RUN
POWER T
O
DRIVE
MAXIMUM: 250
V
AC / 30VDC, 2A
MINIMUM: 500mW (12V
, 10mA)
R
ELA
Y OUTPUT 3, PROGRAMMABLE. DEF
AU
LT
= RUN
POWER T
O
DRIVE
MAXIMUM: 250
V
AC / 30VDC, 2A
MINIMUM: 500mW (12V
, 10mA)
R
ELA
Y OUTPUT 2, PROGRAMMABLE. DEF
AU
LT
= RUN
POWER T
O
DRIVE
MAXIMUM: 250
V
AC / 30VDC, 2A
MINIMUM: 500mW (12V
, 10mA)
RELA
Y OUTPUTS
ON
J1:AI1 ON:
0...20mA (Ri=100K
Ω
)
DIGIT
AL INPUT 6, PROGRAMMABLE. DEF
AUL
T
= NOT USED
DIGIT
AL INPUT 5, PROGRAMMABLE. DEF
AUL
T
= HOA (GROUP 12)
DIGIT
AL INPUT 2, PROGRAMMABLE. DEF
AUL
T
=
LOW
W
A
TER
DIGIT
AL INPUT 1, PROGRAMMABLE. DEF
AUL
T
=
RUN ENABLE
ANALOG INPUT CIRCUIT COMMON.
(CONNECTED
INTERNALL
Y T
O
CHASSIS
GND. THROUGH 1 M
Ω
.
J1:AI1 OFF:
0...10V (Ri=312K
Ω
)
J1:AI1 ON:
0...20mA (Ri=100K
Ω
)
DIGITAL OUTPUTS
ANALOG I/O
ON
ON
J1:AI1 OFF:
0...10V (Ri=312K
Ω
)
TERMINAL FOR TRANSDUCER SHIELD. (CONNECTED
INTERNALL
Y T
O CHASSIS
GROUND)
ON
RO1A
RO3C
RO3B
RO3A
RO2C
RO2A
RO2B
RO1B
29
ON
ON
28
25
27
26
31
30
32
ON
J2
ON
26
25
27
32
30
28
29
31
GROUND
(SHIELD)
GND
+ 24V
DCOM
RO1C
DI1
DI2
DI3
DI5
DI6
DI4
AGND
+ 10V
AGND
AO1
AO2
AGND
AI2
14
22
24
23
21
20
19
15
16
17
18
WHITE
[OR BLACK]
10
11
12
13
9
8
7
6
5
4
3
BROWN
[OR RED]
SCR
AI1
ON
AI2
AI1
ON
2
1
VFD 1
GROUND
(SHIELD)
14
21
20
23
24
22
15
17
16
18
19
TRANSDUCER
(MOUNTED ON
DISCHARGE
MANIFOLD)
9
10
12
11
13
3
4
5
7
8
6
BROWN
[OR
RED]
WHITE
[OR
BLACK]
AI1
AI2
2
1
ON
ON
VFD 2
J5
J4
J3
J2
J1
J5
J4
J3
J2
J1
CUST
OMER SUPPLIED SER
VICE RA
TED
SER
VICE DISCONNECT
(CUST
OMER RESPONSIBLE FOR
WIRE
AND CONDUIT SIZES
BETWEEN
CUST
OMER DISCONNECT
, AND CONTROL
P
AN
EL,
BASED
ON ST
A
TION
FULL LOAD
AMPS AND NEC CODE)
A
PE
PE
U2
"C"
V2
W2
U2
W2
V2
U1
PE
"F"
PE
"E"
V1
W1
"F"
U1
W1
V1
"C"
"K"
"K"
NOTES:
1.
CONDUIT AND
WIRE SIZES SHOWN
ARE
MINIMUM REQUIRED;
LAR
G
ER
SIZES MA
Y
BE SUBSTITUTED IF
CONDUIT
SIZE PERMITS.
2.
USE 90
° C WIRE FOR MO
T
OR WIRE RUNS; INCLUD
E
TAG READING
"MOT
OR WI
R
E
T
O BE NO
LESS
THAN
9
0°
C
R
A
TED".
3.
INCL
UDE T
AG READING "T
ORQUE SCREWS T
O 6-14 LB-IN, USE
COPPER WIRE ONL
Y" O
N
C
O
N
T
R
O
L
INTERF
ACE WIRING.
4.
CU
ST
OMER RESPONSIBLE FOR WIRE
AND
CONDUIT SIZES
BETWEEN CUST
OMER DISCONNECT
, AND CONTROL P
ANEL,
BASED ON ST
A
TION FULL LOAD AMPS AND NEC CODE.
5.
ST
A
T
ION MEETS 5kA SCCR RA
TING O
N
LY IF CUST
OMER SUPPL
Y
THE FOLLOW SUPPL
Y
FUSES OR EQUIV
ALENT CIRCUIT BREAKER
CLASS
RK1, J, T -
400
A MAX.
CLASS
RK5
- 200
A
MAX
CLASS
G - 60 A MAX
CLASS
CC
-
30
A MAX
"J
"E"
"J"
"E"
"D"
"E"
"D"
B
C
JUMPER POSITION
IF MIDDLE DRIVE(S)
J2 JUMPER MA
Y BE
SHOWN AS
SEPERA
TE J2,
J5
OR AS A
SINGLE
LARGE J2
JUMPER POSITION
IF FIRST
OR
LAST (TERMINA
TING)
DRIVES
J2
ON
ON
ON
ON
J2
J2 J5
OR
ON
ON
ON
J2
A
SCREEN
AGND
SCREEN
B
RS485 MUL
TIPLE DRIVE
CONNECTIONS
J2
10
(+24)
VFD 1
VFD TERMINALS
14
(DI2)
14
(DI2)
VFD 2
VFD 1
VFD TERMINALS
UE H5425
(SUCTION PRESS.-10PSI)
CUST
OMER INST
ALLED PRESSURE SWITCH
P/N: 77-001-135
N.O.
N.C.
COM.
3ɸ ONL
Y
"H"
"H"
SIMPLEX
DUPLEX
SIMPLEX
DUPLEX
"I"
REVISI
ON HIST
OR
Y
REV
DESCRIPTION
REV BY
DA
TE
1
UPDA
TED DISCONNCET SIZES,
WIRE SIZES
AND
FUSE SIZES.
M.
MAR
TINEZ
F
EB-0
8-201
1
2
UPDA
TED FUSES
MODEL
NUMBERS
& P/N'S
(SEE COLUMN
H).
LNT
F
EB-1
5-201
1
3
UPDA
TED NOT
ES AND
C
HAR
TS.
M.
MAR
TINEZ
MAR-08-201
1
4
UPDA
TE
POWER REQUIREMENTS CHAR
T PER UL508A
M.
REYES
1/19/2012
5
CHANGE BORDER T
O
XYLEM
MP
10/12/2012
6
CORRECT DUPLEX ST
A
TION FLA 21.2/19.2 FOR 3HP
,208V/3Ø/60HZ
DTT
1/5/2014
7
UPDA
TED LIP
INFORMA
TION
DTT
4/27/2015
8
ECN
2017-000
6,
AD
D 5HP
, 208V/1
Ø
/60HZ; UPDATED VFD 1.5HP,208-230V/3
Ø/60HZ
DTT
1/26/2017
10661
NEWKIRK
STREET
DALLAS, TX 75220
800.786.7480
SHEET
:
DA
TE:
DRN:
DA
TE:
CHK:
DRA
WING #:
REV
DRA
WING NAME:
SIZE
THIS DRA
WING
AN
D T
H
E
INFORMA
TION DEPICTED THEREIN IS
THE
PROPER
TY OF
XYLEM. COPIES ARE ISSUED IN
STRICT CONFIDENCE
AND SHALL
NOT BE REPRODUCED
OR
COPIED, OR USED AS THE
BASIS F
OR THE MANUF
ACTURE OR SALE OF PRODUCTS WITHOUT
PRIOR WRITTEN
PERMISSION OF XYLEM.
OF
PROJECT #:
M MAR
TINEZ
02/02
/2
01
1
VN
02/07
/0
21
1
11033-01
V
ALUE BOOSTER
CPC DRIVES
B
8
1
1
BOOSTER
208V
-230V/1ɸ
A
C
D
E
F
H
J
K
HP
GROUND
WIRE
VFD/MOT
OR
WIRE
VFD/MOT
OR
CONDUIT
VFD
FUSES
FUSE
WIRE
VFD GND
WIRE
FPSI MODEL
FRAME
MODEL
P/N
1 1/2
14
A
WG
14
A
WG
1/2"
FG-CPC20121
R1
HJS15
43
-01
1-015
12
A
WG
14
A
WG
2
10
A
WG
FG-CPC20171
HJS25
43
-01
1-025
10
A
WG
3
FG-CPC20241
HJS30
43
-01
1-030
10
A
WG
5
10
A
WG
FG-CPC20
31
1
R2
HJS40
43
-01
1-040
8 A
WG
10
A
WG
4 Installation
AquaBoost VS Pumping Packages INSTRUCTION MANUAL
15
