INSTRUCTION MANUAL
10-001-251 Rev 7
Variable Speed
AquaBoost VS Pumping
Packages
Page 1: ...INSTRUCTION MANUAL 10 001 251 Rev 7 Variable Speed AquaBoost VS Pumping Packages...
Page 2: ......
Page 3: ...iagrams 13 4 1 2 Wiring diagrams 15 4 2 ground earth connections 16 4 3 Pump package location guidelines 17 4 4 Foundation requirements 17 4 5 Level the base on a concrete foundation 17 4 6 Connect th...
Page 4: ...ration 28 7 1 5 The pump station does not shut down and no water is used 28 7 1 6 The pump station cycles or hunts erratically 29 8 Other Relevant Documentation or Manuals 30 8 1 Manuals for AquaBoost...
Page 5: ...pment or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change the service applica...
Page 6: ...isposal of solid or liquid waste Clean up of spills Exceptional sites CAUTION Radiation Hazard Do NOT send the product to Xylem if it has been exposed to nuclear radiation unless Xylem has been inform...
Page 7: ...ith an automatic level control Beware of the starting jerk which can be powerful Rinse the components in water after you disassemble the pump Do not exceed the maximum working pressure of the pump Do...
Page 8: ...and their components are heavy Failure to properly lift and support this equipment can result in serious physical injury and or equipment damage Lift equipment only at the specifically identified lift...
Page 9: ...drive unit and coupling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local sales and service representativ...
Page 10: ...reproductive harm For more information go to www P65Warnings ca gov 3 1 1 Operational limits Ambient temperature and humidity All electrical equipment is susceptible to failure if operated in ambient...
Page 11: ...5 hp range 1 Pump NPE with TEFC motor 2 Safety switch single point power panel 3 Aquavar CPC controller 4 Temperature relief valve 5 Discharge header copper L type 6 Suction header copper L type 7 Pr...
Page 12: ...ps Pump model rpm HP Voltage Phase Impeller diameter inches Control 1 A 1x1 1 4 3600 05 1 2 1 115 1 60 A 4 5 8 2 B 1 1 4x1 1 2 3600 07 3 4 2 208 3 60 B 5 1 16 VS variable speed 10 1 3 380 3 50 C 5 3 1...
Page 13: ...Electrical ratings at startup Current Voltage Phase 3 Product Description AquaBoost VS Pumping Packages INSTRUCTION MANUAL 11...
Page 14: ...urrent as listed on the motor nameplate when sizing wire Power supply requirements The power supply required for the AquaBoost VS unit depends on its model number It can be one of the following with a...
Page 15: ...7 8 10 9 RS000011 Typical field piping arrangement for the AquaBoost Variable Speed simplex pumping package 1 Anchor the pipe securely if vibration eliminators are used 2 If a bypass line is installe...
Page 16: ...nk 3 Discharge gauge 4 Vibration eliminator 5 Anchor the pipe securely if vibration eliminators are used 6 If a bypass line is installed then this valve must be kept closed during normal operation Do...
Page 17: ...D THROUGH 1 M J1 AI1 OFF 0 10V Ri 312K J1 AI1 ON 0 20mA Ri 100K DIGITAL OUTPUTS ANALOG I O ON ON J1 AI1 OFF 0 10V Ri 312K TERMINAL FOR TRANSDUCER SHIELD CONNECTED INTERNALLY TO CHASSIS GROUND ON RO1A...
Page 18: ...Before Touching Application Setting Switches 1 UP 0 DOWN DIP SWITCH SETTING 1 UP 0 DOWN 1 2 3 4 Minimum Speed Hz Ramp Speed 1 1 1 1 10 Slow 1 1 1 0 10 Medium 1 1 0 1 10 Fast 1 0 1 1 30 Slow 0 1 1 1 3...
Page 19: ...e if nothing else is specified Do not install and operate the equipment in closed systems unless the system is constructed with properly sized safety and control devices Acceptable devices Pressure re...
Page 20: ...guration then connect the tank to the discharge manifold as shown 1 2 RS000022 1 Storage tank 2 Discharge gauge 3 Precharge the tank according to the tank specific IOM 4 7 Connect the optional low suc...
Page 21: ...dequately torqued NOTICE Never force piping to make a connection with a pump Check Explanation comment Checked Check that the suction and discharge pipes are supported independently by use of pipe han...
Page 22: ...o which optional vibration eliminators are connected is properly anchored to the floor This is necessary for maximum effectiveness Fastening WARNING Only use fasteners of the proper size and material...
Page 23: ...C then warm up the pump prior to operation Circulate a small amount of fluid through the pump until the casing temperature is within 100 F 38 C of the fluid temperature At initial startup do not adju...
Page 24: ...k out power to the package and the driver before you perform any installation or maintenance tasks Failure to disconnect and lock out driver power will result in serious physical injury The pressure s...
Page 25: ...A unit that shows symptoms of possible problems such as overflow noise leaks vibrations or continual operation must be corrected immediately 5 2 1 Variable speed operation Variable speed simplex for...
Page 26: ...e level Temperature relief valve The variable speed units have a temperature relief valve that senses water temperature inside the pump The valve opens and closes depending on the water temperature Th...
Page 27: ...se is not all over the inside of the motor and in the bottom of the motor This could be a sign of overfilling Refer to the lubrication instructions from the motor manufacturer Close coupled pumps For...
Page 28: ...n or breakers are tripped Check power fuses and breakers Breakers are shipped in the OFF position Replace blown fuses The pump station is not properly grounded earthed Check that proper grounding eart...
Page 29: ...starter coil and the neutral white wire 120 volts should be measured If no voltage is measured then check incoming power and fuses If voltage is measured then go to the next step 4 With the HOA still...
Page 30: ...repair facility 7 1 4 The pump station experiences excessive vibration Cause Remedy The motor pump or piping is loose Make sure that all fasteners and components are properly tightened Pump station v...
Page 31: ...unts erratically Cause Remedy The pumps are oversized for the current demand Check the application Possibly increase the size of the bladder tank for low demand situations The inlet pressure is fluctu...
Page 32: ...operation and maintenance of your AquaBoost Pumping System can be found in the IOMs provided for the associated equipment Equipment Manual Goulds Pumps Model NPE IM013 Aquavar CPC IM167 Aquaboost II 1...
Page 33: ...arranty are warranted only for the balance of the warranty period on the parts that were repaired or replaced Seller shall have no warranty obligations to Buyer with respect to any product or parts of...
Page 34: ...t have been a repaired by third parties other than Seller or without Seller s written approval b subject to misuse misapplication neglect alteration accident or physical damage c used in a manner cont...
Page 35: ...first with the dealer from whom you purchased the product or visit www xyleminc com for the name and location of the nearest dealer providing warranty service 9 Product warranty AquaBoost VS Pumping...
Page 36: ...lutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and...
