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Commissioning, Startup, Operation,
and Shutdown

Pump operation precautions

WARNING:

• Do NOT exceed the maximum working pressure of the pump. This information is

listed on the nameplate of the pump.

• The heating of water and other fluids causes volumetric expansion. The associated

forces can cause the failure of system components and the release of high-
temperature fluids. In order to prevent this, install properly sized and located
compression tanks and pressure-relief valves. Failure to follow these instructions can
result in serious personal injury or death, or property damage.

• Make sure that all components are properly guarded or insulated when operating at

extremely high or low temperatures.

• Electrical connections must be made by certified electricians in compliance with all

international, national, state, and local rules.

Electrical Hazard:

Do NOT install this pump in swimming pools or marine areas. Failure to follow these
instructions could result in serious personal injury, death and/or property damage.

Prepare the system

1. Clean and drain closed heating and cooling systems.
2. Refill the system with clean water.

The system fluid pH must be maintained between 7 and 9.

Start the pump

WARNING:

Pressurize the pump body slowly while you check for leaks at all gasketed joints and
solder connections.

Do not start pump until you fill and vent the system.
1. Vent air from the system by means of an air vent located at a high point in the system.

The system must be completely vented prior to pump operation.

2. Make sure the pump is filled with clean water.

Do not run the pump dry. Pump operation without water circulation can result in
pump and motor damage.

Select the speed

The pump can be run at different speeds to suit the required operating conditions.

Select the speed by adjusting the three-position switch on the side of the terminal
box.

Commissioning, Startup, Operation, and Shutdown

12

NRF

-25,36,45/NBF

-25,36, and 45 Circulator Installation, Operation, and Maintenance Manual

Summary of Contents for Bell & Gossett NRF-25

Page 1: ...Installation Operation and Maintenance Manual NRF 25 36 45 NBF 25 36 and 45 Circulator...

Page 2: ......

Page 3: ...ump orientation 8 Change the conduit position 8 Install suction and discharge flange connectors on the pipe ends 9 Connect the wiring 9 Wiring diagram 10 Install a check valve 10 Commissioning Startup...

Page 4: ...cautions to prevent physical injury Any pressure containing device can explode rupture or discharge its contents if it is over pressurized Take all necessary measures to avoid over pressurization Oper...

Page 5: ...re indicated by the following specific symbol Electrical Hazard These are examples of other categories that can occur They fall under the ordinary hazard levels and may use complementing symbols Crush...

Page 6: ...fore you handle them Make sure that the product has been thoroughly cleaned Disconnect and lock out power before you service the pump Check the explosion risk before you weld or use electric hand tool...

Page 7: ...service and repair work is done by Xylem authorized personnel Genuine Xylem parts are used Only Ex approved spare parts and accessories authorized by an EX approved Xylem representative are used in Ex...

Page 8: ...or are missing 3 If applicable unfasten the product by removing any screws bolts or straps For your personal safety be careful when you handle nails and straps 4 Contact the local sales representativ...

Page 9: ...g applications in hydronic and solar systems Indoor use only Do not use in swimming pools and marine areas Xylem recommends that you use bronze or stainless steel booster pumps for pumping potable wat...

Page 10: ...installation If the pump is already installed see Remove the pump from an existing system page 15 before proceeding Change the conduit position CAUTION Burn or projectile hazard Make sure the power i...

Page 11: ...Do not overtighten 3 Line up the vertical and horizontal piping so that the bolt holes in the pump flanges match the bolt holes in the pipe flanges NOTICE Do not attempt to spring the suction or disc...

Page 12: ...ounded Use a grounded metal conduit or ground the pump back to the service using a correctly sized copper conductor Connect the ground wire to the green grounding screw in the wiring compartment The c...

Page 13: ...D It is not advisable to install circulators in an attic or upper floor over finished living space If the circulator must be installed over head or over expensive equipment provide adequate drainage i...

Page 14: ...marine areas Failure to follow these instructions could result in serious personal injury death and or property damage Prepare the system 1 Clean and drain closed heating and cooling systems 2 Refill...

Page 15: ...5 0 0 0 10 20 30 40 50 60 0 1 5 3 2 1 0 40 30 20 10 0 gpm m3 hr l s CENTRIFUGAL PUMP SERIES NRF 36 SPEED 1 Figure 4 Centrifugal pump series NRF 36 SPEED 3 SPEED 2 SPEED 1 100 kPa M FT 50 0 10 5 0 0 0...

Page 16: ...series NRF 25 with check valve 100 kPa M FT 50 0 10 5 0 0 0 10 20 30 40 50 60 0 1 5 3 2 1 0 40 30 20 10 0 gpm m3 hr l s CENTRIFUGAL PUMP SERIES NRF 36 SPEED 1 SPEED 3 SPEED 2 Figure 7 Centrifugal pump...

Page 17: ...mp If no valves are installed you might need to drain the system 2 Drain the system WARNING Allow all system and pump components to cool before you handle them to prevent physical injury a Allow the w...

Page 18: ...re of pump components Improper pump size type Replace Improper pump location Relocate Excessive water treatment Check the manufacturer s instructions Pump operating close to or beyond the end point of...

Page 19: ...The pressure at some point in the pump falls below the vapor pressure of the water causing flashing and the formation of bubbles which are carried into the volute where the higher pressure causes them...

Page 20: ...s In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy...

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