Xylem Bell & Gossett 15GDS Instruction Manual Download Page 7

15GDS/20GDS Installation, Operation and Maintenance Manual 

5

Observe the following regulations and warnings for electrical connections.

• Make sure that the product is isolated from the power supply and can not be    

 

energized by mistake. This rule applies to the control circuit as well.

• Make sure that the thermal contacts are connected to a protection circuit according  

 

to the product approvals, and that they are in use.

Observe the following regulations for grounding connections.

Table 2: Grounding
Grounding regulation 

Comment

All electric equipment must be grounded. 

This rule applies to pumps and mixers as    

 

well as monitoring equipment.

Precautions before work

Observe the following safety precautions before working with or in connection with the 
product:

• Make sure that there are no poisonous gases within the work area.
• Provide a suitable barrier around the work area, for example a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that the equipment is properly insulated when operating at extreme 

temperatures.

• Allow all system and pump components to cool before you handle them.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage 

property.

• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Make sure that the product has been thoroughly cleaned.
• Make sure that a first-aid kit is close at hand.
• Check the explosion risk before welding or using electric hand tools.

Precautions during work

Observe the following safety precautions when working with or in connection with the 
product:

• Never work alone.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level 

control.

• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after disassembling the pump.
• Do not exceed the maximum working pressure of the pump.
• Do not open any vent or drain valves or remove any plugs while the system is    

 

pressurized. Ensure that the pump is isolated from the system and that pressure is  

 

relieved before you disassemble the pump, remove plugs, or disconnect piping.

Introduction and Safety (continued)

Summary of Contents for Bell & Gossett 15GDS

Page 1: ...Models 15GDS 20GDS INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS INSTRUCTION MANUAL IM214R02...

Page 2: ...2 15GDS 20GDS Installation Operation and Maintenance Manual...

Page 3: ...Storage 17 Operation 18 Care and Maintenance 19 Oil Change 20 Service Log 22 Owners Information Complete this information for your records Model number and serial number may be found on the tag mounte...

Page 4: ...ction procedures are the same for all the pumps However where there are differences they are called out separately within the manual The design materials and workmanship incorporated in the constructi...

Page 5: ...ed will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoi...

Page 6: ...s on the performance curve Make sure that you understand the noise level requirements in the environment where the pump is installed Failure to do so may result in hearing loss or violation of local l...

Page 7: ...low all system and pump components to cool before you handle them Make sure that you have a clear path of retreat Make sure that the product cannot roll or fall over and injure people or damage proper...

Page 8: ...e motors comply with UL CSA and NEMA standards Product warranty Personnel requirements All work on the product must be carried out by certified electricians and Bell Gossett authorized service centers...

Page 9: ...umber Approval Plate This approval plate applies to an explosion proof submersible Bell Gossett pump The plate is used together with the general data plate on the pump FM Factory Mutual Class I Divisi...

Page 10: ...H limits below The pump is available for permanent installation in a sump or portable installation For further information on applications contact your nearest Bell Gossett wastewater representative S...

Page 11: ...integral part Shaft material stainless steel 4 Bearings The support bearing of the rotor consists of a single row ball bearing The main bearing of the rotor consists of a two row angular contact ball...

Page 12: ...rated voltage Without overheating the motor 10 variation from the rated voltage can be accepted provided that the motor does not run continuously at full load The motor is designed to operate at a vo...

Page 13: ...Check that the lifting handle and chain are in good condition For automatic operation of the pump level control it is recommended that the level regulators be used at low voltage The data sheet delive...

Page 14: ...Use safety helmet safety goggles and protective shoes 10 All personnel who work with sewage systems must be vaccinated against diseases to which they may be exposed 11 A first aid kit must be close a...

Page 15: ...imming pools special safety regulations apply NOTE FOR EX VERSION Electrical connections on the explosion proof motor must be made by authorized personnel Bell Gossett disclaims all responsibility for...

Page 16: ...the voltage drop in the cable must be taken into consideration since the motor s rated voltage is the voltage that is measured at the terminal board in the pump The overload protection motor protecti...

Page 17: ...ge T1 blue T2 Cable Chart Single Phase Connection Conductors Starter For Canada USA SUBCAB xAWG 4 red 1 black 2 white 3 yellow green ground SUBCAB xAWG 7 red 1 black 2 white 3 yellow GC yellow green g...

Page 18: ...Blue YE Yellow U1 U5 RD U2 U6 GN V1 V5 BN V2 V6 BU W1 W5 YE W2 W6 BK T1 T2 WH YE 2 L2 BK 2 BK BK BK 3 L3 BK 3 GY WH GY L1 BK 4 L2 BK 5 L3 BK 6 GN YE GN YE GN YE Screen PE from cores SUBCAB AWG Ground...

Page 19: ...e pump shall be run for a short period after being raised in order to discharge all remaining water A frozen impeller can be thawed by allowing the pump to stand immersed in the liquid for a short per...

Page 20: ...check that the impeller can be rotated freely Check that the monitoring equipment if any works Check the direction of rotation The impeller shall rotate clockwise as viewed from above When started the...

Page 21: ...les and rubber gloves Rinse the components in water after dismantling The oil housing may be under pressure Hold a rag over the oil screw oil plug to prevent splatter Proceed as follows if hazardous c...

Page 22: ...must be done through the oil out hole 2 Turn the pump Unscrew the oil in oil hole screw plug In order to drain out all oil the pump must be raised upright for a short while during drainage 3 Replace...

Page 23: ...15GDS 20GDS Installation Operation and Maintenance Manual 21 Figure 2 Figure 3 Oil Change continued...

Page 24: ...22 15GDS 20GDS Installation Operation and Maintenance Manual XII Service Log Most Recent Pump No Hours of Remarks Sign Service Date Operation Service Log...

Page 25: ...15GDS 20GDS Installation Operation and Maintenance Manual 23 Notes...

Page 26: ...ology company We re a global team unified in a common purpose creating innovative solutions to meet our world s water needs Developing new technologies that will improve the way water is used conserve...

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