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XtraVac CM640, Operations & Parts Manual

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XtraVac CM640 Chamber Machine Operation and Parts Manual 

XtraVac Packaging Machines   

   419 E. 11th Ave. North Kansas City, MO 64116 USA   

CM640 Chamber Machine      

+1 (800) 728-2999 [email protected] 

 

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Vacuum system

Summary of Contents for CM640

Page 1: ......

Page 2: ...urn off the machine after your work is finished Never leave a running machine unattended Always disconnect and wait until the machine has cooled before doing any maintenance Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the machine Please wear security shoes to avoid injury caused by moving the machine or objects falling from the machine Never exceed the ti...

Page 3: ...erall description of the machine 2 1 Features of the machine 2 2 Function of the machine 2 3 Product proper for this machine 2 5 Marking location and content description 2 6 Specification of the machine Chapter 3 Function description of the pushbuttons on the panel Chapter 4 Instructions of operation maintenance and troubleshooting 4 1 Operation sequence 4 2 Maintenance 4 3 Troubleshooting Chapter...

Page 4: ... 1 1 2 1 Prevent to install the machine in the environment full of dust and corrosive atmosphere with acid and alkali 1 1 1 2 2 Prevent to install the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The ground circuit should be independently or parallel 1 1 1 2 5 Don t insta...

Page 5: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 4 ...

Page 6: ...f qualified operator 1 1 2 4 During machine handling any people or car is not allowed to approach the surrounding of the machine 1 1 2 5 During handling notice that whether there is any person or barrier on the handling path and the surrounding of the machine If it is clear it before machine handling 1 1 3 Precautions during packing 1 1 3 1 Packing material Wood case 1 1 3 2 Packing sequence Put t...

Page 7: ...ck that whether all mechanical and electric parts are normal and also notice that whether the surrounding environment is clean 1 2 1 6 Sequences of power on 1 2 1 6 1 Turn on the factory power 1 2 1 6 2 Turn on the main switch of the machine 1 2 2 Precautions after machine starting 1 2 2 1 Confirm that whether the display is correct 1 2 2 2 Confirm that whether the sound coming from pump running i...

Page 8: ... design will increase the packaging speed 2 1 3 The machine adopts high vacuum pump imported from Europe micro computerized auto control system with water resistance design 2 1 4 The machine is fitted with 10 sets of friendly memory function with independent display 2 1 5 Equip with moving wheels with brake device for easy movement without limit of environment 2 1 6 It is adequate for any processi...

Page 9: ...3 Product proper for this machine 2 3 1 Meat seafood agriculture products dehydrated food herbs vegetarian food pickles and spices 2 3 2 Electronic components ironmongery components medical equipment clothes powder and flavoring 2 4 Marking location and content description 2 4 1 Nameplate stuck on the right upper side of the machine 2 4 2 Warning sign stuck on the rear side of the machine ...

Page 10: ...amber Machine 1 800 728 2999 Sales XtraVac com 9 2 5 Specification of the machine Type XtraVac640 Machine dimension 1700 x 860 x 1020 mm Vacuum chamber dimension 830 x 680 x 200 mm x 2 Sealing line dimension 640 mm x 4 Optional accessory Nitrogen filling function Machine weight 250 kg Motor 1 36 kW Heater 2 1 kW Available bag length 560mm ...

Page 11: ... Machine 1 800 728 2999 Sales XtraVac com 10 Chapter 3 Function description of the pushbuttons on the panel A Memory set display 10 sets B Vacuum time display C Nitrogen filling time display D Sealing time display E Cooling time display F Memory release key G Memory input key H Reserved key I E stop key J Time increase key K Time decrease key ...

Page 12: ...press key for locking memory function 3 8 Reserved key H key reserved for further use 3 9 E stop key I make timing function stop and release the upper lid 3 10 Time increase key J press key for time adding 3 11 Time decrease key K press key for time reducing 3 12 Sequence of trial run 3 12 1 Connect the power 3 12 2 Connect the pneumatic source by quick connector 3 12 3 If the running condition so...

Page 13: ...hands away from the packaging area 4 2 Maintenance 4 2 1 Cleaning of vacuum chamber 4 2 1 1 If the working process is finished use clean and wet cloth to wipe the vacuum chamber and sealing set 4 2 2 Vacuum oil replacement 4 2 2 1 Recommended vacuum oil BP Engergol RC100 Esso Nuto H100 Mobil Rarus 427 4 2 2 2 Drain the oil completely before filling new oil 4 2 2 3 Oil capacity should be kept at le...

Page 14: ...drawing of the oil pump 1 Air release hole 2 Oil filling hole 3 Oil sight glass 4 Oil draining hole 4 3 Troubleshooting Situation Reason Measure Sealing line is not complete Heat resistance cloth is damaged Replace it Poor sealing on bag mouth Heating wire is burned Replace it Insufficient vacuum Vacuum oil is not enough Oil quality becomes worse Rubber gasket is damaged Fill it Replace it Replace...

Page 15: ...y 5 1 2 1 Nitrogen filling function 5 1 2 2 Nitrogen container 6000 liters 5 1 2 3 High pressure hose inner diameter 7 5 mm 5 1 2 4 Solenoid valve for nitrogen filling 7 mm 5 2 Airborne noise level 81 dB A 5 3 Storage condition 5 3 1 Temperature 0 45ºC 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 0 45ºC 5 4 2 Humidity 20 95 RH 5 4 3 Attitude 0 1000 m sea level 5 4 4 Space re...

Page 16: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 15 ...

Page 17: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 16 ...

Page 18: ...les XVT67242 30 Hex Screw XVT465348 05 Flat washer XVT460654 31 Hex Nut XVT462253 06 Hex cap nut XVT460648 32 Hex Nut XVT465349 07 Hex Screw XVT460650 33 Spring washer XVT460653 07 1 Flat washer XVT460651 34 Spring support XVT466575 08 MC washer XVT462444 34 1 Spring support XVT68291 09 Axle bush XVT460647 10 Bearing fixing screw XVT70819 11 Cam XVT70820 12 Cam fixing screw XVT70819 13 Hex screw X...

Page 19: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 18 ...

Page 20: ...Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 19 XtraVac640 B Spare Parts List NO Description Part number 01 Complete lid w sealing bar XVT466968 02 Lid Handle XVT464470 03 Gland XVT73121 04 Power cable XVT463017 ...

Page 21: ...PUA457568 02 Air inlet valve XVT461380 03 Tri piping connector XVT465743 04 Vacuum valve XVT461380 05 Bending pipe XVT70875 06 Vacuum pipe XVT465744 07 Nipple XVT70876 08 Tube bundle XVT70877 09 Vacuum Hose PRS467012 1M 10 Sealing valve XVT460576 11 3 way fitting XVT467867 12 2 way fitting XVT70878 13 1 way fitting XVT467861 14 Screw XVT468158 15 Screw XVT468225 16 Flat washer XVT467874 17 Spring ...

Page 22: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 21 ...

Page 23: ...XVT462626 Phase reversal relay 380V XVT72956 Phase reversal relay 415V XVT72959 Phase reversal relay 440V XVT465979 6 Switching power supply XVT456321 7 Sealing contactor XVT460577 8 Magnet switch 220V XVT469245 8 1 Over load relay Magnet switch 380V 400V 440V XVT73083 Over load relay 9 Fuse holder XVT71329 9 1 Fuse 32A XVT87260 10 Transformer 200 220V XVT456313 Transformer 380 415V XVT462621 Tran...

Page 24: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 23 ...

Page 25: ...re Parts List No Description Component No 01 Immerse head Screw XVT467873 02 Panel Frame XVT458073 03 Cover film XVT459087 04 Aluminum plate XVT460040 05 PCB XVT456320 06 Vacuum gauge XVT458079 07 Power switch XVT458318 08 Wires 12P XVT464741 09 Wires 4P XVT464740 10 Water proof cover XVT467128 11 Gland XVT467596 12 Round head screw XVT70860 13 Spring washer XVT70835 14 Screw XVT467873 15 Screw XV...

Page 26: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 25 ...

Page 27: ...crew XVT468225 05 Air bag XVT456314 29 Hex screw XVT70988 06 Round head screw XVT458060 30 Rubber pad XVT467877 07 Round head screw XVT458060 31 Hex nut XVT71285 08 Spring washer XVT70835 09 Spring washer XVT70835 10 U shape board XVT458061 11 Air bag support XVT465794 12 Round head screw XVT465889 13 PE pad XVT462443 14 Rubber pad XVT466714 15 O ring XVT457473 16 PE pad XVT462166 17 Fixing nut XV...

Page 28: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 27 ...

Page 29: ...999 Sales XtraVac com 28 XtraVac640 G Spare Parts List No Description Part Number 01 Teflon Tape XVT456315 02 Heating wire XVT456316 03 Round head screw XVT467873 04 Round head screw XVT458060 06 Rubber gasket XVT458089 07 Heating wire fixing plate XVT464564 08 Round head screw XVT464574 09 Heating wire fixing support XVT464565 26 Seal bar complete set XVT458066 ...

Page 30: ...XtraVac CM640 Chamber Machine Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 29 ...

Page 31: ...m 30 A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD content Chapter 1 Electric control system 1 1 Main control box of diagram 1 2 Contol element of diagram of position 1 3 Electric power diagram 1 4 Control circuit diagram 1 5 Electric part list Chapter 2 Pneumation system 2 1 Vacuum system 2 2 Gas system 2 3 Pneumation part list P02 P03 P04 P05 P09 P10 11 P12 P13 P14 ...

Page 32: ...rts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 31 PW T1 A B C D E A B C D E PAGE Main control box of diagram DATE NAME PROCESSED CHECKED STANDARD MC1 K1 PF ...

Page 33: ...ackaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 32 A B C D E A B C D E PAGE Control element of diagram of position DATE NAME PROCESSED CHECKED STANDARD M1 Y1 Y4 Q1 PC R1 LS1 Y2 1 LS2 Y3 2 Y2 2 Y3 1 ...

Page 34: ... PE PE PE L3 L2 L1 I I I STANDARD CHECKED PROCESSED NAME DATE Electric power diagram PAGE E D C B A E D C B A 220V 50V PE 5 2A 5 2A 2 4 6 1 3 5 2 4 6 13 14 6 4 2 5 2A 5 2A PE 380V 50V A B C D E A B C D E PAGE Electric power diagram DATE NAME PROCESSED CHECKED STANDARD I I I L1 L2 L3 PE PE PE Q1 R1 K1 T1 MC1 0V 0V 380V 50V M1 M 3 380V 3ψ 50HZ 2 4 6 1 3 5 1 3 5 96 97 220V PR 3 4 6 5 2 1 8 7 M1C 96 9...

Page 35: ...ines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 34 N L 6 3A 6 3A 6 3A 6 3A 5V 0V 24V0V 4 14A 0 V 4 14A 220 V STANDARD CHECKED PROCESSED NAME DATE Control circuit diagram PAGE E D C B A E D C B A FU1 11 1A L 11 1D N 9 4D FU2 ...

Page 36: ...ackaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 35 CN1 CN1 4 3 2 1 4 3 2 1 5 5D 0 V 5 5D 24 V 5 5D 0 V 5 5D 5 V STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram ...

Page 37: ...achines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 36 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 12 11 10 9 8 7 6 5 4 3 2 1 1 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram ...

Page 38: ...USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 37 LS1 NO LS2 NO COM COM A2 A1 TIMER 8 5 7 13D 7 12D 7 12D 7 12D P12 P10 P9 P7 7 11D 6 7 11D 5 7 11D 4 7 10D 3 7 10D 1 Y3 K1 Y1 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A TIMER1 Y4 P11 7 13D Control circuit diagram 9 2A 7 10D 2 Y2 1 Y2 2 P8 7 12D RE ...

Page 39: ... XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 38 NC NC COM COM LS1 LS2 5 14D 8 15A STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram A B RE ...

Page 40: ...AN WELL Q1 1 2 NO COM NO COM Y3 Y2 2 Y2 1 Y4 Y1 M 3 2 1 5 8 2 1 3 4 5 6 7 8 PE 0V 50V 0V 1 1 1 1 1 1 1 1 1 1 1 1 1 1 APR 3 TEND TEND BUSCH ANLY ANLY Sealing line Limit switch Limit switch Sealing valve B gas valve A gas valve PCB Power switch Air inlet valve Vacuum valve motor SealingTIMER Phase reversal Sealing transformer Power supply R1 LS2 LS1 Y3 1 Y3 2 Y2 2 Y2 1 PCB Q1 Y4 Y1 M1 K1 K2 TIMER PR...

Page 41: ... CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 40 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A 6 5 AHL2N ANLY 1 DC 24 RE1 6 5 AHL2N ANLY 1 DC 24 Inlet of control RE2 Vacuum of control AH3 3 ANLY 1 DC 24 RE4 RE5 to switch TIME3 AH3 3 ANLY 1 DC 24 Delay starting of pump TIME2 TIME2 TIME3 Electric part list ...

Page 42: ...peration and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 41 A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD Vacuum system ...

Page 43: ...e Operation and Parts Manual XtraVac Packaging Machines 419 E 11th Ave North Kansas City MO 64116 USA CM640 Chamber Machine 1 800 728 2999 Sales XtraVac com 42 Gas C C1 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A ...

Page 44: ...acuum chamber Vacuum pump air bag C1 M1 B1 Illustration Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE Part list PAGE E D C B A E D C B A Y1 Vacuum valve DV 24V 1 AAA IWK25 5 Y2 1 Y2 2 A gas valve B gas valve DC 24V DC 24V 1 1 ASUN ASUN DAOW 8 DAOW 8 Y3 Sealing valve DC 24V 1 Diamond DA 8 Y4 Air inlet valve DC 24V 1 AAA IWK25 5 R5 01...

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