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XtraVac CM1440B J-V027 Operation & Parts Manual

XtraVac Packaging Machines

CM1440B J-V027 Belted Chamber Machine

419 E. 11th Ave. North Kansas City, MO 64116 USA

+1 (800) 728-2999 [email protected]

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Summary of Contents for CM1440B

Page 1: ...40B XtraVac CM1440B Vacuum Chamber Machine Operation Parts Manual A Division of the Inauen Group Kansas City MO USA Tel 800 728 2999 Fax 816 472 1999 Sales XtraVac com Service XtraVac com Parts XtraVac com ...

Page 2: ...tting clothes or jewelry as they may get caught in moving parts of the machine Please wear security shoes to avoid injury caused by moving the machine or objects falling from the machine Never exceed the time limit to seal which is suggested by the manufacturer This is to avoid any damage that may be caused to the sealing bars and to reduce the risk of fire in the machine Never touch the sealing b...

Page 3: ... of the machine Chapter 3 Function description of the pushbuttons on the panel Chapter 4 Instructions of operation maintenance and troubleshooting 4 1 Operation sequence 4 2 Maintenance 4 3 Troubleshooting 4 4 Reinstall hooker of belt Chapter 5 Related environment and accessories of the machine 5 1 Accessory 5 2 Airborne noise level 5 3 Storage condition 5 4 Operation environment V1 02 XtraVac CM1...

Page 4: ...tall the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The ground circuit should be independently or parallel 1 1 1 2 5 Don t install the machine in the potentially explosive atmosphere 1 1 1 2 6 Installation space includes the requirement of the operator and machine Lengt...

Page 5: ...3 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 6: ...erson or barrier on the handling path and the surrounding of the machine If it is clear it before machine handling 1 1 3 Precautions during packing 1 1 3 1 Packing material Wood case 1 1 3 2 Packing sequence Put the wood base on the ground Then put the machine on it Next pack the machine with plastic film and put vibration absorbing board around the machine Then assemble the wood case At last Use ...

Page 7: ...chine starting 1 2 2 1 Confirm that whether the display is correct 1 2 2 2 Confirm that whether the sound coming from pump running is normal refer to clause 3 12 2 1 2 2 3 Confirm that whether the rotation direction of the conveyor is consistent with the marking on the chain guard If the direction is wrong change the wires 1 2 2 4 Wear safety shoes protection clothes and mask to ensure safety and ...

Page 8: ...yor is used for continuous production Such can increase the total production save lots man power and working time 2 1 6 Stainless steel chain is adopted to ensure hygiene and quality requirement 2 1 7 The machine adopts high vacuum pump imported from Europe micro computerized auto control system with water resistance design 2 1 8 It is adequate for any processing factory 2 2 Function of the machin...

Page 9: ... warranty at most so that machine s installation should be finished in 6 month After the warranty we will charge for further maintenance service 2 4 4 Free maintenance service doesn t include consumable parts and vacuum oil 2 4 5 If there is any abnormal or unstable situation during the warranty period please inform us or our agent We will improve it immediately 2 5 Marking location and content de...

Page 10: ... Stuck on the chain guard upper lid 2 5 4 Conveyor direction label Stuck on the chain guard XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 11: ...nsion 1050 mm x 2 Optional accessory Nitrogen filling function Sealing by water cooling Machine weight 570 kg Motor 7 kW Heater 2 5 kW Available bag length 250mm 250mm XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 12: ...lay D Sealing time display E Cooling time display F Memory release key G Memory input key H Reserved key I E stop key J Time increase key K Time decrease key XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 13: ...Time increase key J press key for time adding 3 11 Time decrease key K press key for time reducing 3 12 Sequence of trial run 3 12 1 Connect the power 3 12 2 If the running condition sounds smoothly it s clockwise rotating If the machine doesn t work please turn off the machine immediately Then change the power wires Attention remember to ground the machine 3 12 3 Packaging test A Test the sealing...

Page 14: ... 1 6 single auto mode switch If you want to use single packaging mode turn the single auto mode switch to single mode Then press start button for single packaging process If you want to use auto packaging mode turn the single auto mode switch to auto mode Then press start button for auto process If you want to stop packaging press stop button to stop it Attention keep hands away from the packaging...

Page 15: ...r it original situation 4 2 5 Change the oil of the vacuum pump for every 300 hours If the packaged product is full of juice shorten the oil replacing cycle time Also check the oil level from oil sight glass every week Oil capacity should be kept at least two thirds of total amount If the oil is dirty please replace it immediately 4 2 6 The disposal of discarded material should be in accordance wi...

Page 16: ...ent vacuum Vacuum oil is not enough Oil quality becomes worse Rubber gasket is damaged Fill it Replace it Replace it 4 4 Reinstall hooker of belt Due to cleaning purpose If you need to reinstall the hooker please note the edge of hooker must be lie on the belt not angled XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave No...

Page 17: ...g 5 2 Airborne noise level 81 dB A 5 3 Storage condition 5 3 1 Temperature 0 45ºC 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 0 45ºC 5 4 2 Humidity 20 95 RH 5 4 3 Attitude 0 1000 m sea level 5 4 4 Space requirement 5 4 4 1 It s necessary to provide enough space for heat emission handling and maintenance 5 4 4 2 The machine should be installed in separation of others Do not ...

Page 18: ...16 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 19: ...17 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 20: ...XVT81905 8 Draw shaft XVT86708 22 Spring washer XVT81882 9 Hex Screw XVT81905 23 Hex Nut XVT81883 10 Angle plate XVT86709 24 Hex Nut XVT81883 11 Spring washer XVT81882 25 Spring washer XVT81882 12 Hex Nut XVT81883 26 Hex screw XVT81906 13 Stand shaft core XVT86710 27 Spring washer XVT72931 14 Hex Screw XVT467851 28 Movable wheel XVT460439 15 Spring washer XVT72931 XtraVac CM1440B J V027 Operation ...

Page 21: ...19 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 22: ...r supply XVT86847 22 Upper lid motor CW CCW contactor XVT86859 09 Phase reversal relay 220 XVT462626 23 Fuse holder XVT71329 Phase reversal relay 380v XVT72956 24 Overload Relay 220v XVT87186 Phase reversal relay 440v XVT465979 Overload Relay 380v 440v 480v XVT71328 Phase reversal relay 480v XVT77193 25 Terminal block XVT77438 10 Timer XVT469485 26 PCB with cable XVT70631 11 Timer XVT469485 27 Rel...

Page 23: ...21 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 24: ... XVT86731 13 Hex screw XVT77682 42 Limit switch plate XVT86732 14 Fixing key XVT81912 43 Flat washer XVT460654 15 Crankshaft holder XVT86752 44 Hex screw XVT86729 16 Hex Nut XVT465347 45 Cam XVT86734 17 Spring washer XVT465346 46 Cam XVT86730 18 Bearing XVT77356 47 Hex screw XVT77683 19 Hex screw XVT70824 48 Limit switch XVT70634 20 Shaft holder XVT86723 49 Limit switch XVT70634 21 Linkage shaft X...

Page 25: ...23 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 26: ...r XVT86741 09 Fixing holder tube XVT86742 27 Shaft core XVT86748 10 PE circular disk XVT86743 28 Gear XVT86741 11 Fixing screw XVT70819 29 Hex screw XVT75412 12 Fixing holder tube XVT86742 30 Spring washer XVT70985 13 Gear XVT86740 31 Flat washer t XVT467830 14 Hex Nut XVT465347 32 Bearing XVT86749 15 Spring washer XVT465346 33 Slide bearing XVT86750 16 Hex screw XVT70824 34 Spring washer XVT70827...

Page 27: ...25 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 28: ...ng washer XVT465346 23 Magnetic Valve XVT465385 09 Hex Nut XVT465347 24 Magnetic Valve XVT465385 10 Hex screw XVT87262 25 Sealing Valve XVT86759 11 Hex Nut XVT70982 26 F R L XVT468444 12 Shaft holder XVT86722 27 Hex screw XVT72939 13 Hex screw XVT87262 28 Bearing XVT77356 14 Hex Nut XVT70982 29 Hex screw FSC451629 15 Crankshaft XVT87263 30 Spring washer XVT87264 16 Linkage shaft screw XVT86787 Xtr...

Page 29: ...27 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 30: ...6 05 Support XVT69091 06 Spring XVT80826 07 Flat washer XVT467830 08 Nylon nut XVT70762 09 Heating unit XVT70638 10 Heating unit fixing pin XVT70637 11 Bending head XVT86768 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 31: ...29 10 11 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 32: ...resistance cloth XVT87181 10 Heating wire XVT469544 11 Heat resistance cloth XVT456315 14 Round head screw XVT464574 17 Spring pin XVT86778 18 Sealing heating wire XVT469544 19 Sealing Bar Complete Set XVT70638 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com...

Page 33: ...31 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 34: ... screw XVT86787 05 Spring washer XVT465346 06 Hex screw XVT86783 07 Flat washer XVT86781 08 Lid open plug pin XVT86789 09 Flat washer XVT460654 10 Limited switch XVT86790 11 Shaft holder XVT86782 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 35: ...33 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 36: ...54 11 Hex screw XVT77309 12 Hex screw XVT77309 13 Flat washer XVT460654 14 Hex Screw XVT77309 15 Hex Screw XVT77309 16 Flat washer XVT460654 17 Unloading fixing plate XVT86795 18 Spring washer XVT460653 19 Hex Nut XVT467850 20 Spring washer XVT460653 21 Hex Screw XVT77309 22 Unloading L shape plate XVT86796 23 Spring washer XVT460653 24 Hex nut XVT467850 XtraVac CM1440B J V027 Operation Parts Manu...

Page 37: ...35 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 38: ...Bag pressing bar sleeve XVT86805 07 Bag press bar XVT86806 08 Conveyor Complete XVT99833 09 Bag press bar fixing plate XVT86809 10 Sealing plastic pad XVT69089 11 Chain cover XVT86832 12 Screw XVT86838 13 Stainless steel piece XVT86839 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 7...

Page 39: ...37 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 40: ...09 P07 3 3 Control circuit diagram P08 Chapter 4 Emergency Stop circuit diagram 4 1 Emergency stop diagram P10 3 1 Control circuit diagram P06 Chapter 5 Part list 5 1 Part list P11 2 1 Power circuit diagram P05 P12 5 2 Part list 7 2 Gas P14 P13 7 1 Vacuum 7 3 Part list P15 Chapter 6 Pneumation plan 3 4 Control circuit diagram P09 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Mach...

Page 41: ...RCUUIT DIAGRAM DATE NAME PROCESSED CHECKED STANDARD XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 42: ...C D E A B C D E PAGE CIRCUUIT DIAGRAM DATE NAME PROCESSED CHECKED STANDARD T2 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 43: ...3 4 5 6 7 8 MA5 I I I PE MC1 M1 M 3 2 1 3 4 6 5 95 96 2 4 6 I I I PE MC3 M2 M 3 2 1 3 4 6 5 2 4 6 98 97 5 6 4 3 1 2 MC2 22 21 22 21 13 14 98 97 95 96 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 44: ... DATE Power circuit diagram 05 PAGE E D C B A E D C B A 380V 50V 380V 50V 380V 14 13 2 4 6 5 3 1 50V 0V 0V T2 MA4 1 R2 PE L1 L3 6 3D 6 3D EF 6 3D 6 3D XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 45: ... PAGE E D C B A E D C B A 10 2A 10 2A 10 2A 10 2A 10 2A 10 2A 11 2A 10 5D 10 9D 10 10D 10 12D PB2 DC 0V CN1 4 3 2 1 4 3 2 1 5V 0V 18V 0V 7 6D 7 6D 7 5D 7 5D 7 2A 7 4D DC 24V XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 46: ... Y1 STANDARD CHECKED PROCESSED NAME DATE Control circuit diagram 07 PAGE E D C B A E D C B A 9 10D 2 Y2 8 9 12D TIMER2 TIMER1 0V 5 12D XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 47: ...ED NAME DATE Control circuit diagram 08 PAGE E D C B A E D C B A 11 3 RE3 MC3 1 2 Q2 6 8 6 9D 0V TIMER1 1 3 TIMER1 4 1 3 11 RE1 RE2 RE3 MC1 A1 A2 A1 A2 A1 A2 21 RE4 A2 A1 MC2 MC3 A1 A2 11 3 RE2 12 2D 0V XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 48: ...t diagram 09 PAGE E D C B A E D C B A 11 14D 0V RE2 A2 A1 A1 A2 RE1 MA4 1 A2 A1 A1 MA4 A2 RE5 5 8 A2 GL A1 97 98 MC1 MC2 98 97 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 49: ...GE 10 CIRCUUIT DIAGRAM DATE NAME PROCESSED CHECKED STANDARD XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 50: ... AC 220V AC 220V AC 220V AC 220V S 15 5 YC03T1L2 APR 3 AHC4N AH3 3 TMR112B72 2 1 TC11 ANLY ANLY ANLY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 WEAN WELL YUNPEN TEND Limit switch EMI filter Phase reversal Sealing timer Adjunct relay Sealing alarm Transport magnetic Starters PW EF PR RE5 RE4 RE3 RE2 RE1 TIMER1 CR MA5 MA4 MA4 1 MC3 MC2 MC1 Illustration Remarks Supplier Q ty Technical date Item designation Descri...

Page 51: ...h Down limit switch COM NO COM NO COM NO GL A1 A2 Motor alarm PE 0V 50V 0V 0V 50V 0V PE M 3 3 M 4 3 3 4 MOELLER 1 2 2 1 T3 Cover motor Cover motor start button Auto switch 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Vacuum valve Sealing line Sealing alarm Sealing transformer Power switch Y1 R1 R2 BZ T1 T2 M2 M1 LS3 LS2 LS1 PCB GL PB2 PB1 Q2 Q1 Illustration Remarks Supplier Q ty Technical date Item designation D...

Page 52: ...NAME DATE VACUUM PAGE E D C B A E D C B A 13 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 53: ...ESSED NAME DATE PAGE E D C B A E D C B A 14 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

Page 54: ...acuum chamber Vacuum pump air bag C1 M1 B1 Illustration Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE Part list PAGE E D C B A E D C B A 15 XtraVac CM1440B J V027 Operation Parts Manual XtraVac Packaging Machines CM1440B J V027 Belted Chamber Machine 419 E 11th Ave North Kansas City MO 64116 USA 1 800 728 2999 Sales XtraVac com ...

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