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XtraVac 860A8, Safe Operation Practices

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XtraVac 860A8 Safe Operation Practices Download Page 34

 

 

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Summary of Contents for 860A8

Page 1: ...connect and wait until the machine has cooled before doing any maintenance Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the machine Please wear security shoes to avoid injury caused by moving the machine or objects falling from the machine Never exceed the time limit to seal which is suggested by the manufacturer This is to avoid any damage that may be cau...

Page 2: ...Function of the machine 2 3 Product proper for this machine 2 4 Marking location and content description 2 5 Specification of the machine Chapter 3 Function description of the pushbuttons on the panel Chapter 4 Instructions of operation maintenance and troubleshooting 4 1 Operation sequence 4 2 Maintenance 4 3 Troubleshooting Chapter 5 Related environment and accessories of the machine 5 1 Accesso...

Page 3: ...2 5 3 Storage condition 5 4 Operation environment V1 02 ...

Page 4: ...here with acid and alkali 1 1 1 2 2 Prevent to install the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The ground circuit should be independently or parallel 1 1 1 2 5 Don t install the machine in the potentially explosive atmosphere 1 1 1 2 6 Installation space includes...

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Page 6: ...roach the surrounding of the machine 1 1 2 5 During handling notice that whether there is any person or barrier on the handling path and the surrounding of the machine If it is clear it before machine handling 1 1 3 Precautions during packing 1 1 3 1 Packing material Wood case 1 1 3 2 Packing sequence Put the wood base on the ground Then put the machine on it Next pack the machine with plastic fil...

Page 7: ...rn on the factory power 1 2 1 6 2 Turn on the main switch of the machine 1 2 1 6 3 Connect the air to the machine by quick connector 1 2 2 Precautions after machine starting 1 2 2 1 Confirm that whether the display is correct 1 2 2 2 Confirm that whether the sound coming from pump running is normal refer to clause 3 12 3 1 2 2 3 Confirm that whether the pneumatic pressure is sufficient Normal pres...

Page 8: ...d from Europe micro computerized auto control system with water resistance design 2 1 4 The machine is fitted with 10 sets of friendly memory function with independent display 2 1 5 Equip with moving wheels with brake device for easy movement without limit of environment 2 1 6 It is adequate for any processing factory or laboratory 2 1 7 It is adequate for mass production factories 2 2 Function of...

Page 9: ...bs vegetarian food pickles and spices 2 3 2 Electronic components ironmongery components medical equipment clothes powder and flavoring 2 4 Marking location and content description 2 4 1 Nameplate stuck on the right upper side of the machine 2 4 2 Warning sign stuck on the rear side of the machine ...

Page 10: ...A8 Machine dimension 2150 x 1050 x 1150 mm Vacuum chamber dimension 1005 x 840 x 200 mm x 2 Sealing line dimension 860 mm x 4 Optional accessory Nitrogen filling function Machine weight approx 750kg Motor 7 5kW Heater 2 4 kW Available bag length 720mm ...

Page 11: ... set display 10 sets B Vacuum time display C Nitrogen filling time display D Sealing time display E Cooling time display F Memory release key G Memory input key H Reserved key I E stop key J Time increase key K Time decrease key Semi Semi auto function Auto Automatic function ...

Page 12: ...stop key I make timing function stop and release the upper lid 3 10 Time increase key J press key for time adding 3 11 Time decrease key K press key for time reducing 3 12 Sequence of trial run 3 12 1 Connect the power 3 12 2 Connect the pneumatic source by quick connector 3 12 3 If the running condition sounds smoothly it s clockwise rotating If the machine doesn t work please turn off the machin...

Page 13: ...ton G8 2 to start next cycle Then the upper lid will automatically open and swing to another side If it s necessary to stop or change program memory function during vacuum or sealing process press E stop key G 9 to achieve it 4 1 7 Semi auto mode switch If you want to use semi auto packaging mode turn the semi auto mode switch G 6 to semi mode Then press start button for single packaging process I...

Page 14: ...pply to drain out the water inside the filter thru the water outlet automatically If it can not drain out automatically please remove the filter cup for drain out the water manually If you do not clean the water inside the filter it would cause the non smooth of the cylinder s working and shorten the cylinder s life 4 1 9 The way to install and remove the filter cup 1 Pull down the lock on the cup...

Page 15: ...t list Adjusting valve FRL No Description C10 No Description C6 1 Air inlet 1 Air inlet 2 Pressure gauge 2 Pressure gauge 3 Adjusting knob 3 Adjusting knob 4 Air outlet 3 1 Air Outlet 4 Oil cup 5 Oil adjusting knob 6 Oil filling hole 7 Water Cup 7 1 Water Outlet ...

Page 16: ... the heat resistance cloth on the heater is damaged please replace it immediately 4 2 4 Change the oil of the vacuum pump for every 300 hours If the packaged product is full of juice shorten the oil replacing cycle time Also check the oil level from oil sight glass every week Oil capacity should be kept at least two thirds of total amount If the oil is dirty please replace it immediately 4 2 5 The...

Page 17: ...g line is not complete Heat resistance cloth is damaged Replace it Poor sealing on bag mouth Heating wire is burned Replace it Insufficient vacuum Vacuum oil is not enough Oil quality becomes worse Rubber gasket is damaged Fill it Replace it Replace it ...

Page 18: ...sure hose inner diameter 7 5 mm 5 1 2 4 Solenoid valve for nitrogen filling 7 mm 5 2 Airborne noise level 81 dB A 5 3 Storage condition 5 3 1 Temperature 0 45ºC 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 0 45ºC 5 4 2 Humidity 20 95 RH 5 4 3 Attitude 0 1000 m sea level 5 4 4 Space requirement 5 4 4 1 It s necessary to provide enough space for heat emission handling and main...

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Page 20: ...19 Cylinder XVT462513 20 hex nut 004 05 02 018 21 bearing XVT459464 22 hex nut XVT465347 23 spring washer XVT465346 24 hex nut XVT465347 25 bearing ball and socket XVT462508 26 hex screw XVT462255 27 crank XVT465345 28 spring washer XVT460653 29 hex screw XVT462253 30 key 004 10 01 004 31 axle screw XVT464575 32 hex cap nut XVT460648 33 flat washer XVT460654 34 hex screw XVT462255 35 swing bar XVT...

Page 21: ...20 ...

Page 22: ...cover 004 03 36 001 19 hex cap nut XVT460648 20 flat washer XVT460654 21 hex screw XVT462255 22 bearing XVT459464 23 hex nut XVT465347 24 spring washer XVT465346 25 hex nut XVT465347 26 bearing ball and socket XVT462508 27 hex nut 004 05 02 018 28 Cylinder XVT462513 29 hex nut 004 05 02 018 30 bearing ball and socket XVT462508 31 hex screw XVT462255 32 crank XVT465345 33 spring washer XVT460653 34...

Page 23: ...22 ...

Page 24: ...1 Lid complete XVT 458344 2 safety cover frame 004 03 27 029 3 limit switch support 050 01 02 094 4 limit switch XVT464113 5 safety cover frame support 004 04 01 015 6 Lid handle XVT464470 7 PG Fitting 006 14 01 004 Drawing C Page 23 ...

Page 25: ...12 vacuum pump PUA462503 12a Filter Kit for 302 Pump PUA464416 13 Vacuum Valve Cylinder XVT466858 14 Vacuum Valve Cylinder XVT466858 15 vacuum valve 007 10 06 008 16 Fitting 90 2 008 10 01 004 17 Quick connector 007 08 05 005 18 Fitting 90 2 008 10 01 004 19 nipple 2 008 05 03 002 20 Fitting 90 2 008 10 01 004 21 Valve Control Vacuum 006 02 05 009 Drawing D Page 24 ...

Page 26: ......

Page 27: ...elay XVT 459707 9 2 Relay XVT 459707 9 3 Relay XVT 459707 9 4 Relay XVT 459707 9 5 Relay XVT 459707 9 6 Relay XVT 459707 10 Phase Reversal Relay 220V XVT 462626 Phase Reversal Relay 400V XVT 465979 11 Timer XVT459710 12 Switching Power supply XVT 456321 13 Seal Transformer 220V XVT 456323 Seal Transformer 400V XVT457474 14 Contactor Motor 220V XVT 458568 Contactor Motor 400V XVT 462622 15 Main swi...

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Page 29: ... bag support XVT 464566 12 Round head screw XVT 465889 13 PE pad XVT 462443 14 Rubber Pad XVT466714 15 O ring XVT 457473 16 PE pad XVT 462166 17 Fixing nut XVT 462167 18 Rubber Pad XVT 466522 19 Air bag fixing screw XVT 462445 20 Round head screw XVT 465889 21 PE pad XVT 462443 22 Rubber Pad XVT466714 23 U shape board XVT 458062 24 Spring washer 004 06 02 007 25 Round head screw XVT 458060 26 Roun...

Page 30: ...29 ...

Page 31: ...t XVT 458065 11 Round Head screw XVT 467873 12 Heat resistance Cloth fixing plate 009 03 05 007 13 Round Head screw XVT 467873 14 Round Head screw XVT 467873 15 Round Head screw XVT 467873 16 Round Head screw XVT 467873 17 Round Head screw XVT 467873 18 Round Head screw XVT 467873 19 Round Head screw XVT 467873 20 Round Head screw XVT 467873 21 Heating wire fixing plate XVT464564 22 Round Head scr...

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Page 33: ...e XVT 458073 3 Cover film XVT 459087 4 Aluminum plate XVT 460040 5 Print PCB XVT 456320 6 Single auto mode switch XVT 459887 7 vacuum gauge XVT 458079 8 Start Stop button XVT 456850 9 E stop XVT 458939 10 Cable 12P 90CM XVT 464741 11 Cable 4P 90CM XVT 464740 Drawing H Page 32 ...

Page 34: ...33 ...

Page 35: ... diagram 1 2 Contol element of diagram of position 1 3 Electric power diagram 1 4 Control circuit diagram 1 5 Emergency stop switch of position 1 6 Electric part list Chapter 2 Pneumation system 2 1 Vacuum system 2 2 Gas system 2 3 Air cylinder control system 2 4 Pneumation part list P02 P03 P04 P05 P12 P13 P14 15 P16 P17 P18 P19 ...

Page 36: ...35 Q1 X1 TIME1 PF RE1 RE2 RE3 K1 MC1 T1 PW STANDARD CHECKED PROCESSED NAME DATE Main control box of diagram 02 PAGE E D C B A E D C B A RE4 RE5 TIME2 TIME3 RE7 RE6 FU ...

Page 37: ...36 Q1 LS1 LS2 LS3 Y5 R1 Y2 1 Y3 Y2 2 M1 Y1 Y4 Q2 PC A B C D E A B C D E PAGE Control element of diagram of position DATE NAME PROCESSED CHECKED STANDARD CY1 CY2 PB1 PB3 PB4 ...

Page 38: ... E D C B A 220V 50V PE 5 2A 5 2A 2 4 6 1 3 5 2 4 6 13 14 6 4 2 5 2A 5 2A PE 380V 50V A B C D E A B C D E PAGE Electric power diagram DATE NAME PROCESSED CHECKED STANDARD I I I L1 L2 L3 PE PE PE Q1 R1 K1 T1 MC1 LC1 D25 25A 0V 0V 380V 50V M1 M 3 380V 3ψ 50HZ 2 4 6 1 3 5 1 3 5 96 97 220V PR 3 4 6 5 2 1 8 7 MC1 96 97 7 8 1 2 5 6 4 3 PR TIMER2 TIMER2 97 96 MC1 220V 3ψ 60HZ ...

Page 39: ...38 N L 8 4D 11 1 D N 11 1 A L 6 3A 6 3A 6 3A 6 3A 5V 0V 24V0V 4 14A 0 V 4 14A 220 V STANDARD CHECKED PROCESSED NAME DATE Control circuit diagram 05 PAGE E D C B A E D C B A 8 2A ...

Page 40: ...39 CN1 CN1 4 3 2 1 4 3 2 1 5 5D 0 V 5 5D 24 V 5 5D 0 V 5 5D 5 V STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram ...

Page 41: ...40 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 12 11 10 9 8 7 6 5 4 3 2 1 1 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram ...

Page 42: ...D P11 RE4 RE4 RE4 RE4 5 14D 5 4D 24V A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD Y1 7 10D P1 7 10D P3 7 11D P4 7 11D P5 7 11D P6 P7 P9 P10 P12 7 12D 7 12D 7 12D 7 13D 5 8 A1 A2 NO LS2 NO LS1 9 2D 10 2D 9 2A 0V COM COM TIMER Y4 Y3 K1 TIMER1 ...

Page 43: ...42 RE8 8 15D 8 15A STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram 10 1A COM NC COM LS1 NC LS2 ...

Page 44: ...ED PROCESSED NAME DATE PAGE E D C B A E D C B A Control circuit diagram RE1 RE2 9 10 9 10 Q2 1 2 RE1 14 13 RE7 LS3 RE6 RE7 RE7 LS4 PB3 1 PB3 2 PB3 3 PB4 2 PB4 3 PB4 PB1 3 PB1 1 PB1 2 RE7 RE5 13 14 RE5 24V 6 5 6 5 NC com 14 13 RE3 RE2 LS3 Y5 PB4 1 ...

Page 45: ...3 TEND TEND BUSCH ANLY ANLY Sealing line Limit switch Limit switch Sealing valve B gas valve A gas valve PCB Power switch Air inlet valve Vacuum valve motor SealingTIMER Phase reversal Sealing transformer Power supply R1 LS2 LS1 Y3 Y2 2 Y2 1 PCB Q1 Y4 Y1 M1 K1 TIMER PR T1 PW Illustration Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE...

Page 46: ...A B 1 1 1 1 1 TZ 9108 JUFAN TEND MOELLER Cover valve Y5 LS3 Q2 PB2 PB1 Illustration Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A AH3 3 ANLY 1 DC 24 RE4 RE5 to switch TIMER3 AH3 3 ANLY 1 DC 24 Delay starting of pump TIMER2 TIMER2 TIMER3 Electric part list Sart and stop buttn Emergency Stop button Auto switch...

Page 47: ...46 A B C D E A B C D E PAGE DATE NAME PROCESSED CHECKED STANDARD Vacuum system ...

Page 48: ...47 C C1 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Gas system ...

Page 49: ...48 Y5 STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A M1 Air cylinder control system ...

Page 50: ...on Remarks Supplier Q ty Technical date Item designation Description function STANDARD CHECKED PROCESSED NAME DATE PAGE E D C B A E D C B A Y1 Vacuum valve DV 24V 1 SMC VXZ2360 Y2 1 Y2 2 A gas valve B gas valve DC 24V DC 24V 1 1 ASUN ASUN SVDA0W 8 SVDA0W 8 Y3 Sealing valve DC 24V 1 ASUN SVDA 8 Y4 Air inlet valve DC 24V 1 SMC VXZ2360 M1 Vacuum pump 3 ψ 220V 1 BUSCH Xtra Vac Xtra Vac Xtra Vac Xtra V...

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