Xtracycle RFA Utility Assembly Manual Download Page 5

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tep 3

• Stack top race, split race lock then FSA top cover

• Install handlebar faceplate with headlight mount

facing down

• Torque all stem bolts and handlebar controlls to 6Nm

• Build up the headset stack using the spacers
• Install stem and top cap with M6 bolt and tighten until

you’ve removed all end play in the headset

• Install headlight with Allen key and 8mm open end wrench

Assembling Headset and Installing Stem, Handlebar & Headlight

Summary of Contents for RFA Utility

Page 1: ...RFA Utility Assembly Guide ...

Page 3: ... Lift RFA out of the box and mount in bike stand Remove front wheel Unclip handlebars and use a zip tie to hang them out of the way Remove all protective packaging Open small parts box and set aside Remove seat post from fit kit Apply grease to seat post and install into seat tube 1a 1c 1d 1b Unboxing the RFA ...

Page 4: ...rts box Slide dust seal onto front fork crown race Grease the steer tube and insert up through the head tube The larger of the two headset bearing retainers goes on the crown race and the smaller goes on the top bearing cup Grease both bearing retainers 2a 2c 2b ...

Page 5: ...rque all stem bolts and handlebar controlls to 6Nm Build up the headset stack using the spacers Install stem and top cap with M6 bolt and tighten until you ve removed all end play in the headset 3c 3a 3b Install headlight with Allen key and 8mm open end wrench 3d Assembling Headset and Installing Stem Handlebar Headlight ...

Page 6: ...lowing the included instructions Install protective cover over stabilizer spring Be sure to tighten the fork bolt to prevent slippage when turning the wheel sharply 4c 4d Mount Purion display to the left side of the handlebars right of the brake lever Be sure to position the display so it is visible from the seated position Secure with a 3mm allen wrench 4a 4b ...

Page 8: ...late and be mindful of the bolt positions Move the insert to the rear dropout mount position drawing any needed cable from further forward on the frame Replace the three bolts and locking plate torquing to 20Nm and repeat for the other side 6a 6b Moving the Rear Wheel Replace the rear wheel 6c ...

Page 10: ...step 8 Installing the Rear Wheel Chain Locate the chain in the small parts box Feed chain through the derailleur Reconnect the chain with the quick link 8a 8b Engage the clutch 8c ...

Page 12: ...and loop straps to the skinny rail directly below the top rail of the rack Wrap the lower straps around the lower rack and bike frame Wrap the left right and diagonal hook and loop straps to the sides of the rack Repeat for the opposite side as needed Note Either a WheelSkirt or CargoBay must be installed on either side of the bike while in Utility mode ...

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