xsto ZW4 Series Operation Manual Download Page 2 | Manualshive

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EC DECLARATION OF CONFORMITY FOR

MACHINERY

The company XSTO CO.,LTD. Hereby declares that the powered stair
climber merchandises conform to the current regulations of the
European Union, EC Guidelines 2006/42/EC. This declaration becomes
void if the climbers have been altered without the consent of XSTO
CO.,LTD.

Description of the machine: Powered Stair Climber Model:
ZW4/7series: XSTO CO.,LTD.

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Summary of Contents for ZW4 Series

Page 1: ...xstoclimbers com POWERED STAIR CLIMBER CT070 OPERATION MANUAL...

Page 2: ...owered stair climber merchandises conform to the current regulations of the European Union EC Guidelines 2006 42 EC This declaration becomes void if the climbers have been altered without the consent...

Page 3: ...3 3 Battery Pack 19 3 4 Turning on the Stair Climber and misoperation prevention system 20 3 5 Start Climbing Position 20 3 6 Check the Brake 21 3 7 Two Speed Climbing Mode 22 3 8 UP Down Mode Switch...

Page 4: ...lity 55 7 1 Warranty 55 7 2 Responsibility 57 8 Accessories and method of use 58 8 1 Quick Charger 58 8 2 Auxiliary handrails 58 8 3 Extra Large Toe Plate 59 8 4 Water and oil bucket tool 60 8 5 The G...

Page 5: ...to handle it When stair climber the machine is going up and down other personnel shall not stand under the machine Wear non slip footwear and always operate with both hands Practice operating without...

Page 6: ...elds e g anti theft systems in department stores Only to use the accessories provided by XSTO factory Please do not operate this machine if you are color blind This appliance is not intended for use b...

Page 7: ...e features 2 1 1 EC GC series 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Brake bar For some models 6 Cover 7 Operating button 8 Speed switch 9 Clamp 10 ON OFF switch 11 Ma...

Page 8: ...4 2 1 2 ZW4 DC series 1 Fold down handle 2 Up down switch 3 Battery status 4 Cover 5 Climbing wheel 6 Operating button 7 Speed switch 8 Locking bolt 9 ON OFF switch 10 Main wheel 11 Toe plate...

Page 9: ...ries 1 2 3 4 5 6 7 8 9 10 11 12 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Cover 6 Operating button 7 Speed switch 8 Clamp 9 Folding mechanism 10 ON OFF switch 11 Main whe...

Page 10: ...8 9 10 11 12 2 13 6 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Brake bar For some models 6 Cover 7 Operating button 8 Speed switch 9 Clamp 10 Folding mechanism11 ON OFF s...

Page 11: ...70GC ZW7170GFC ZW7200GC Note All the following products are recommended to be used below 1000m altitude and the environmental humidity is required to be within the range of 45 85 no coagulated snow Ty...

Page 12: ...dth Straight step Machine Goods carried Machine Goods carried Machine Goods carried 100mm 100mm 100mm Minimum Platform size the turn of stairs Depends on the height of the user Depends on the height o...

Page 13: ...generally be 5mm of the above table and the weight will be 0 5kg 2 4 2 ZW7170EC and ZW7170EFC Type ZW7170EC ZW7170EFC Unfold size mm Height 1590 Width 525 Depth 540 Height 1590 Width 525 Depth 540 Fo...

Page 14: ...of the user Battery type Lithium ion battery Lithium ion battery Batteries 48V 10AH 48V 10AH Charging voltage V 110 230 110 230 Direct current motor 48V 400W 48V 400W Noise level 70dB 70dB Storing op...

Page 15: ...Fast 34 Slow 24 Fast 34 Board type A A UP Down mode display Yes Yes Step count on one charge 68 153floors 1224 2448 steps 52 117floors 936 1873 steps Fold Type Handrail Telescopic Handrail Telescopic...

Page 16: ...g 5 35 0 40 With no icing Storing operating temperature of battery 5 35 0 40 5 35 0 40 Serial number On body name plate On body name plate Protection Level IP54 IP54 Notice Step count on one charge wi...

Page 17: ...13 2 5 Dimensions 2 5 1 Handrail Fold series Unit mm Type L1 W1 T1 L2 W2 T2 ZW7170GC 1590 545 540 1195 545 308 ZW7170EC 1590 525 540 1195 525 308 ZW7200GC 1590 545 540 1195 545 308 Unfolding Folding...

Page 18: ...14 2 5 2 Frame fold series Unfolding Folding Unit mm Type L1 W1 T1 L2 W2 T2 ZW7170GFC 1590 545 540 770 545 308 ZW7170EFC 1590 525 540 770 525 308...

Page 19: ...15 2 5 3 DC fold series Unit mm Type L1 W1 T1 L2 W2 T2 ZW4170DC 1555 530 620 1235 530 320 ZW4200DC 1555 530 620 1235 530 320...

Page 20: ...ply Accessories 1 Main unit 2 Safety strap 3 Battery Pack 4 Normal charger 2 7 Optional Accessories 1 Main wheel 2 Battery Pack 3 Speedy Charger 4 Door Delivery 5 Water bucke 6 Ground Support 7 Cylind...

Page 21: ...nt Frame 11 End bar 12 Transfer device 13 Foldable Toe Plate 14 Storage Box Holder 15 Chair Delivery Note Machines and accessories may be upgraded gradually without any further notice 3 Initial Operat...

Page 22: ...continuous running time is less than 30 minutes 3 1 Foldable Toe Plate The Toe Plate can be expanded and folded The expanded position is the working position The toe Plate can hover at any position 3...

Page 23: ...he handle then tighten the lock bolt 3 3 Battery Pack Note Keep the plug in dry Install the battery pack downwards After inserting the battery and press the power on switch the machine be powered auto...

Page 24: ...box displays the balance capacity of battery after if 10 minutes of no operation the misoperation prevention system will turn on automatically and the indicator lights on both sides will turn off aut...

Page 25: ...GC ZW7170GFC ZW7200GC WARNING Do not use the machine if the required brake on one side or both sides is defective Contact manufacturer or authorized distributors WARNING Check the safety of brakes whe...

Page 26: ...d mode indicator lights green short press the self reset switch for 0 2 second to switch modes The lights will switch colors gear is low speed mode flash green gear is high speed mode flash red This m...

Page 27: ...angle controlling function will automatically return to the initial on state 3 8 UP Down Mode Switch Light Each time power on the initial state is UP stairs mode indicator lights green short press th...

Page 28: ...tch for 3 seconds the angle controlling function will be turned off Angle range Angle range The angle range on the left figure is 0 16 If it is out of this range the rotation of the climbing motor wil...

Page 29: ...art of the models display 3 grids it means that the power is low You should charge or replace the battery 3 When the power is displayed as 10 part of the models display as 1 grid the power can support...

Page 30: ...with low speed Warning Always operate with both hands 4 1 Picking up Load 1 Adjust the climbing arm make sure that one side of the arm wheels do not touch the ground and the other side wheels are abo...

Page 31: ...touch the ground and the other side wheels are above the stair as shown position in the picture 2 Turn off the edge brake 3 Tilt the stair climber and keep balance 4 Use the machine like a trolley an...

Page 32: ...Driving downhill the operator should stand above the climber for heavy cargo or dealing with steep scope more staffs are required to complete the operation 3 Driving uphill the operator should stand a...

Page 33: ...gravity to counteract the force Warning Always keep the machine balanced Warning Do not allow people to stand below the machine during operation Prevent the machine from tipping over due to improper o...

Page 34: ...olliding with the step 4 Turn on the edge brake bar only for the model of ZW7170GC ZW7170GFC ZW7 200GFC other models ignore this step 5 Pull the Stair Climber backwards let both tires always touch the...

Page 35: ...icture 8 Adjust the operating angle of the machine and hold the operation button to climbing upstairs The switch is a normally open button so climber will stop working once release the button 9 The cl...

Page 36: ...downstairs Warning when climbing stairs the operator will feel an initial force Adjust the angle of the stair climber to keep the balance of gravity to counteract the force Warning Always keep the ma...

Page 37: ...down switch to DOWN mode 3 Tilt the machine to Proper angle Warning Do not tilt too low to avoid the cover hitting the steps 4 Lift the bar of edge brake only available for the models of ZW7170GC ZW71...

Page 38: ...7170EC ZW7170EFC ZW4 170DC ZW4200DC 1 Operation for the first step is as follows push the handrails making the machine moving slowly until the end of the wheel axis and the stairs edge are in a straig...

Page 39: ...perating angle of the machine and hold the operating switch button to start climbing downstairs 7 Repeat the climbing action Operator should hold the climber handrails during this process 4 6 Pausing...

Page 40: ...36 The stair climber can be laid on the stairs Its safety brakes and handrails prevent it from sliding down the stairs 4 7 Parking Caution Be sure to turn off the power after each use...

Page 41: ...37 When the machine is parked be sure to store the machine vertically and steadily 4 8 Loading to vehicle For heavy loads or higher platform use portable stairs portable stairs...

Page 42: ...ng from vehicle For heavy loads or higher loading platform use portable stairs 4 10 Transport Warning Please aware the weight and specifications Warning During transportation in vehicles secure the po...

Page 43: ...en transporting Be careful Turn off the machine on transportation 1 Fold up the toe plate 2 Fold up the adjustable handrails 3 Press the brake arm down to close the brake function This can avoid damag...

Page 44: ...thin the width of the toe plate X axes the shape difference of the goods results in a change in the horizontal distance between the center of gravity for cargo and the vertical beam B 2 L1 The weight...

Page 45: ...41 Due to the difference of cargo weight the speed of the machine is different For the relationship between cargo weight and climbing speed refer to the chart below...

Page 46: ...42...

Page 47: ...e battery pack after each use Notice protect the charger and the charging cable from oil grease aggressive cleaning agents thinners or damage Notice follow the operating instructions of the charger No...

Page 48: ...attery pack to about 50 of capacity store in dry and ventilated place charge for every 3 months The battery pack and charger should be stored in clean dry and ventilated place avoid contacting with co...

Page 49: ...y pack otherwise battery performance will decline d Forbid to remove any cell in the battery pack Unauthorized dissembling of batteries is prohibited and may invalidate your warranty e Problem handlin...

Page 50: ...bid to short circuit battery with wire or other metal objects Forbid to nail knock or trample battery Forbid to disassemble the battery and battery pack in any way Forbid to put the battery into micro...

Page 51: ...rect sunlight or in car on hot day Otherwise the battery pack will overheat which will affect battery performance and shorten battery life Do not over charged Unplug the charger as soon as possible af...

Page 52: ...s disconnect the charger charging cable for the car NOTE Never mend or bridge defect fuses NOTE Replace them with fuses of the same amperage Remove the fuse cap and the old fuse Insert the new fuse an...

Page 53: ...ously please contact the authorized professional or manufacturer 1 Check climbing wheels regularly and pay attention to wear limit 2 The minimum thickness of the brake gasket is 2 mm If the brake pad...

Page 54: ...ing position should be regularly greased with lubricant to ensure folding smooth and the maintenance period is 6 months 5 5 Recycling The powered stair climber is product of long durability However if...

Page 55: ...city and voltage are normal or not 48V 54 6V 2 Check the charger indicator light is normal or not Please contact the supplier if unnormal of above situation Failure of High Low speed switching control...

Page 56: ...e decimal point before The decimal count number is the accumulative without clear Repeat to press the switch to change into two bits without decimal After each time the battery is power on restore the...

Page 57: ...figure shows the misoperation protection function is enable Turn the battery on again this function will be turn off Fault code 1 letter 1 number is the fault code E1 represents abnormal overcurrent...

Page 58: ...54 angle Change to the correct operation Angle and it can recover by itself...

Page 59: ...Damage caused by overwork Damage caused by incorrect operation Damage caused by violence Natural wear of casters tires safety belts etc Inappropriate or inadequate maintenance Unauthorized structural...

Page 60: ...00496 Speed switch base and Speed switch B 1 00495 DC B 1 00597 GC Up down switch base and Up down switch B 1 00494 DC B 1 00596 GC Operating button B 1 01055 Beyond the scope of maintenance and beyo...

Page 61: ...by the following cases Inappropriate operation Inappropriate operation Repair or dismantle the equipment without authorization Do not follow the operation manual Install parts or accessories that are...

Page 62: ...latest product information please contact the supplier 8 1 Quick Charger It can shorten charging period by half with quick charger The details are shown on the quick charger manual 8 2 Auxiliary handr...

Page 63: ...59 8 3 Extra Large Toe Plate 1 For large size cargo to use extra large toe plate The size can be customized 2 Installation Extra toe plate and regular toe plate can be bolt connected with climber...

Page 64: ...one time Maximum loading capacity is 19L Maximum diameter of bottle 320mm maximum height of bottle 370mm 2 Installation Water bucket tool includes two parts and is bolt connected to climber at three p...

Page 65: ...For transporting heavy loads on flat ground the Ground Support System is convenient and quickly This tooling can be folded and unfolded easily 2 Installation Installed under the guidance of manufactur...

Page 66: ...gle cylinder and is 310mm for double cylinders 2 Installation The cylinder device is bolt connected to the climber 3 For single bottle mode load a single gas cylinder at a time Put the cylinder in the...

Page 67: ...ity Cylinders are also placed directly in the circular groove of the gas cylinder tooling 8 7 Extension device 1 Introduction When carrying wide cargos install the extension device to improve the carg...

Page 68: ...64 8 8 Gravity center adjusting device For the gravity center of cargo is under low position use this device to heighten the gravity center to enable lighter and safer operation...

Page 69: ...disassembly of the rotating positioning body shall be carried out under the guidance of the manufacturer 8 10 Widened guardrail 1 The widened guardrail is a kind of tool for the stair climbing machin...

Page 70: ...the widened guardrails Assemble the Stair Climber and the widened fixture by bolting the nuts Note the large gasket at the nut end 3 Place the goods to be transported on the loading board Use The saf...

Page 71: ...tair climbing machine and improves the stability of the loading goods Can Be Flexible to accommodate different widths of goods can be folded to facilitate the transport of tooling 2 Remove the fenders...

Page 72: ...nless steel 1 Widening fixture is a kind of fixture of stair climbing machine which can widen the load bearing range of stair climbing machine and enhance the stability of loading goods 2 Find the mou...

Page 73: ...ted by the stair climbing machine 8 13 Aluminum Alloy tool for widening guardrail 1 Aluminum Alloy widening guardrail is a kind of climbing machine which widens the carrying range of the climbing mach...

Page 74: ...en the bolts and the Wiper and assemble the stair crawler and the wiper assembly by the bolts 3 Raise the guard rail Pull the Blue Shrink tube to unlock the expansion lock and stretch to the proper wi...

Page 75: ...71 9 Assembly Instruction for unfinished machine 9 1 ZW7170GC ZW7200GC ZW7170EC Tools Machine parts...

Page 76: ...72 Install the mudguard Use Hexagon socket head cap screws M4x12 8 pcs Install v arm assembly Use a wrench to tighten the nut bolts with Hexagon head Bolt M8x45 4 pcs and nyloc nut M8 4 pcs...

Page 77: ...73 9 2 ZW4170DC ZW4200DC Tools Machine parts...

Page 78: ...74 Install the tyre Use a wrench to tighten the nut bolts with Hexagon head Bolt M20x130 2 pcs and nyloc nut M20 2 pcs...

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