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265 Prado Road, Suite 1 | San Luis Obispo, CA 93401 | 805.541.0100   |  xpressfill.com  |  [email protected]

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|  XpressFill Systems LLC

The valves on the tanks should be off for steps 9-11

9. 

Plug the hose from your liquid container into the port 

marked “Inlet” on the left side of the machine using 
one of the provided 3/8” barbed fittings.

See “Adjusting Pressure” on page 12.

10. Plug one end of the provided 4’ x 1/4” tube into the 

port marked “Vent” on the left side of the machine, 
and place the other end into your catch basin.

11. Plug your air compressor into the port marked “Air” 

on the left side of the machine using one of the 
provided 1/4” barbed fittings.

See “Adjusting Pressure” on page 12.

12. Plug your CO2 tank into the port marked “CO2” on 

the left side of the machine using one of the 
provided 1/4” barbed fittings. 

13. Once you are sure that all components are plugged 

in correctly, you can open the valves on your tanks 
and turn on the air compressor.

14. Turn on your machine by flipping the power switch 

on the right side of your machine so that is it lit up.

15. You are now ready to place a can on your machine. 

While pressing down on the Can Foot Rest, place a 
can on the can locator and lift the foot so the can 
slides snuggly over the stopper.

16. 

Make sure the Pressure Release Switch is in the off 

position (DOWN).

Note:

A clear can has been provided to help with the

initial setup, steps 17-20. Setup is done for each spout
individually.

Always keep your hands clear of the can and foot 

rest during step 17.

17. 

Flip the Fill Switch to the full up position. The filler 

will purge the can for a few  seconds, after which 
the Can Foot Rest will immediately lift the can into 
a sealing position against the stopper and pressurize 
the can.

18. After the purge and can pressurization, the fill light 

will come on and liquid begins to flow into the can. 
If no flow is visible, then the Pressure Relief needs 
adjustment. 

See “Adjusting Pressure” on page 12.

Repeat steps 15 – 18 for the other spouts.

19. Once the green fill light deactivates, put the Fill 

Toggle Switch to the middle position (

do not flip 

to 

the full down position), then you can turn on the 
Pressure Release Switch (UP).

20. Hold the can with one hand and flip the Fill Toggle 

Switch to the full down position to release air in the 
pneumatic ram and remove the can by pushing 
down on the foot rest. At this stage, you may choose 
to press the Top Off Button to inject a “shot” of 
beverage to create an additional volume of foam on 
which to place the lid prior to seaming.

Note:

You can use the silicone surgical tubing included

to fill from the bottom of the can or even halfway to the
bottom.

Congratulations, 

you have now filled your first can using 

the XF4500C Counter-Pressure Filling System!

Summary of Contents for XF4500C

Page 1: ...XpressFill XF4500C...

Page 2: ......

Page 3: ...r death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages Severe product damage and or injury could result from the use...

Page 4: ...Safety Warnings...

Page 5: ...ressFill Product Guarantee We guarantee our products to be free of defects in materials and workmanship The filler will be repaired or replaced if upon inspection at the factory the filler is found to...

Page 6: ...Pressure release tube 10 Can neck filler stopper 11 Pneumatic ram 12 Can foot rest 265 Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 6 XpressFill System...

Page 7: ...Switch This switch is used to manually control a valve to release the pressure in the can The switch should be in the down position to start the fill sequence so the can will pressurize Once the fill...

Page 8: ...and 1 4 hosing an additional CO2 tank can be used or a Y fitting from your CO2 tank Air compressor and 1 4 hosing Outlet container and 1 4 hosing See Figure 2 on page 9 Connect the air CO2 and inlet f...

Page 9: ...rying temperatures and product properties will mean that adjusting the pressures will be necessary for your product You are encouraged to adjust these pressures carefully until you find a combination...

Page 10: ...ould extend forward however if you extend them out the back you need to clamp them to the flat surface 4 Begin by plugging the provided power cord into your machine and then plug it into the wall outl...

Page 11: ...e Release Switch is in the off position DOWN Note A clear can has been provided to help with the initial setup steps 17 20 Setup is done for each spout individually Always keep your hands clear of the...

Page 12: ...Excessive foaming will trigger the fill sensors and stop filling prematurely The can will begin filling again as the foam settles but this significantly slows down the filling rate 3 Typical maximum...

Page 13: ...which is characterized by the green LED fill indicator light to flash quickly and stay off as the machine senses a full can is in place Dry the area between the spout and the probe with a clean towel...

Page 14: ...nutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanitizing we recommend Saniclean from the same manufacturer Saniclean has low foaming characteristics is highly effectiv...

Page 15: ...n the spout switch to the middle position stop fill 7 Turn on the spout switch again all the way up This runs the purge cycle again and allows the CO2 flow path to be cleaned as well Repeat step 7 a f...

Page 16: ...essure knob at top of machine clockwise to close valve about half way approximately ten turns 6 Turn on the Pressure Release Switch UP for maximum ventilation through the flow path 7 When you are sati...

Page 17: ...Connect type connectors which are standard in the beverage industry Installation simply requires pushing a hose into the fitting and pulling lightly to check that the connection is secure Removal requ...

Page 18: ...e Fuse There is a spare fuse in the power entry connector where the power cord plugs in Unplug the machine and set a screwdriver on the notch do not remove screws and pop the spare fuse holder toward...

Page 19: ...ove the center shaft Note the O ring DO NOT LOSE THE O RING A pair of pliers may be needed to grip the metal shaft to crack open for unscrewing the shaft Now clean out all openings inside and outside...

Page 20: ...the top of the coil assembly Remove the coil assembly off the center shaft Unscrew the shaft from the stainless steel base It is not necessary to unscrew the tubing adaptors from the stainless steel b...

Page 21: ...265 Prado Road Suite 1 San Luis Obispo CA 93401 805 541 0100 xpressfill com sales xpressfill com 21 XpressFill Systems LLC Accessory Kit...

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