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gas leak testing

Regardless of whether you are powering your grill with Propane or Natural Gas - Leak Testing of all

connections and components is an essential step to ensure the safe use of the appliance.

Leak testing is easy to do and MUST be performed: Before the First Use, whenever a gas line supply 

component (such as a propane tank) is changed, whenever a gas leak is suspected, or once a year as 

general maintenance.

PERFORMING A LEAK TEST - Either with a leak detector or by the simple method below:

Prepare a mixture of 50% liquid dish soap and 50% water. 

Remove or extinguish all open flames or potential ignition sources - 

NO SMOKING

 whenever

gas may be present.  

NEVER

 test for the presence of gas using a match or open flame.

Sparks or open flames may ignite a fire or explosion resulting in property damage, 

personal injury or death!

Ensure that all control knobs are in the OFF position.

Open the local gas supply valve (either at the propane tank or natural gas line) 

Using a spray bottle or brush, liberally coat ALL the gas line connections, hoses, manifolds, 

regulators and valves.

Gas leaks will be indicated by bubbles forming.

If this occurs, 

IMMEDIATELY SHUT THE GAS OFF.

FIXING A GAS LEAK

After shutting off the gas, turn all control knobs “ON” to purge gas from the system.

Wait several minutes - then turn all control knobs to the “OFF” position.

With a damp cloth, wash the residual soapy solution from the gas line and let dry.

Tighten the loose fitting or replace the leaking component with a Manufacturer approved part.

Repeat the leak test above.

If the unit fails the leak test a second time - 

STOP

 - Shut the gas off and call for a professonal 

service technician. - 

DO NOT ATTEMPT TO USE THE GRILL UNTIL REPAIRED. 

WARNING

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Summary of Contents for XOGRILL40XLT

Page 1: ...MODELS XOGRILL32XLT XOGRILL40XLT CARE USE INSTALLATION RESIDENTIAL USE ONLY HOMEOWNERS COPY everything you need to know about your PERFORMANCE XLT GAS GRILL...

Page 2: ...all 973 403 8900 Talk to one of our appliance experts www xoappliance com register your product CONGRATULATIONS on purchasing your XO Before you proceed take just a moment to register your XO at REGIS...

Page 3: ...about your grill Model number Date of purchase Proof of purchase by the original owner Serial number The serial number can be located on the rating plate which is located on the left side of the grill...

Page 4: ......

Page 5: ...sure to the substances always operate this unit according to the use and care instructions found in this manual Be certain to provide adequate ventilation when cooking Warning Handling the brass mater...

Page 6: ...TO INSTALL AND OPERATE THIS UNIT IN ACCORDANCE WITH THESE INSTRUCTIONS CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH 6 STOP THANK YOU FOR CHOOSING XO As you unbox your new grill please take a moment to m...

Page 7: ...l Fuel Gas Code No ANSI Z21 58D 2002 USA or CAN CGA B149 1 2 Natural Gas Propane Code Canada latest edition or the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CGA 1 6b2005...

Page 8: ...oor Island Venting Electrical Hook Up Before your Gas Hook Up Natural Gas Installation Propane Tank Installation Lighting your grill safely Grilling Safety Cooking and Grilling Tips Cleaning and Maint...

Page 9: ...r speed and control The heavy duty grates heat up evenly and sear the natural juices into the food The unique design of XO s stainless steel flame tamers provide superior protection to the burners and...

Page 10: ...0XLT please read and follow all safety instructions 10 530 172 702 NG or LP 1 98 mm 1 18 mm 1 5 mm 1 1 mm 3 Tubular SS 17 000 51 000 4 18 x 7 3 8 SS Tilt and Store SS 3 Full Coverage SS 2 Removable SS...

Page 11: ...otal Area Cutout Width Cutout Depth Cutout Height Square inch 21 Details Material Primary Burner BTU Rotisserie Burner Fuel Type Total Power Output Stainless Steel 17 000 BTUs x 3 10 000 BTUs Natural...

Page 12: ...829 Square inch Cutout Width 38 3 8 Cutout Depth 21 1 4 Cutout Height 8 1 2 Material Primary Burner BTU Rotisserie Burner Fuel Type Total Power Output Stainless Steel 17 000 BTUs x 10 00 BTUs Natural...

Page 13: ...trailer boat or any other moving installation including commercial use e with water or other liquids outdoors in a well ventilated area away from heat and away from where children may tamper with it A...

Page 14: ...dition to a 12 non combustible materials clearance in all diretions proper hood operation requires a 7 clear space minimum behind the unit ISLAND INSTALLATIONS COMBUSTIBLE CONSTRUCTION Island construc...

Page 15: ...istant mitt open the hood After first checking the control knobs for excessive temperature turn them down to a lower setting If you have a freestanding grill turn it OFF and after allowing it to cool...

Page 16: ...a dedicated GFCI branch circuit 7 min 30 to 36 We recommend oversizing the hood by 3 on each side to maximize efficiency and capture space For example A 36 Grill would require a 42 Hood NON COMBUSTIBL...

Page 17: ...r Rear Venting 304 Stainless Steel Construction Professional Stainless Steel Baffle Filters Four LED Lamps Rotary Controls Two High Velocity Blowers capable of exhausting up to 1 200 CFM Matching SS T...

Page 18: ...ing Code CSA B149 2 or the Standard for Recreational Vehicles ANSI A119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable XOGRILL32XLT XOGRILL40XLT DIM A DIM B DIM C DIM D DIM...

Page 19: ...o install the transformer between the liner and grill LINER INSTALLATION Position the liner in the frame No part of the combustible construction can protrude above the top or beyond the front surface...

Page 20: ...20 SQ IN OF VENTILATION REQUIRED ON EACH END OF CABINET MINIMUM 10 SQ IN OF VENTILATION REQUIRED ON EACH END OF CABINET 5 MAXIMUM 5 MAXIMUM 1 MAXIMUM Min 7 EXTREME DANGER Natural Gas is lighter than a...

Page 21: ...approved for outdoor use with a W A marking To protect against electric shock do not immerse any part of the power cord an extension cord or any plugs in water or other liquid Unplug the rotisserie fr...

Page 22: ...uld connected before it enters the ground It is highly recommended that the valve have the ability to lock when closed to prevent accidental opening Any locking or sercurity device cannot interfere wi...

Page 23: ...te a fire or explosion resulting in property damage personal injury or death Ensure that all control knobs are in the OFF position Open the local gas supply valve either at the propane tank or natural...

Page 24: ...plied natural gas installation Hard Pipe Connection in a Built in Enclosure WARNING Only licensed a gas professional must perform the required gas fitting on XO gas appliances To ensure satisfactory p...

Page 25: ...tape on the male threads to seal the male threads to seal the connection Do NOT use sealant or tape on the flare side of a connector Connect the gas regulator and make certain the IN and OUT are orie...

Page 26: ...is adjusted to have an outlet pressure of 11 water column W C for connection to an LP gas tank Only use the regulator and hose assembly supplied with your gas grill Replacement hose and regulator asse...

Page 27: ...y XO WARNING When not in use shut the gas valve OFF at the tank Never store spare propane tanks under or near the grill If storing the grill indoors remove the propane tank Use only the valve dust cap...

Page 28: ...gas After 2 seconds while holding in turn slowly 1 4 Turn to the left You will hear the loud Click of the igniter Look to see the burner is fully lit If the burner does not light turn the knob OFF wai...

Page 29: ...like canola To preheat the grill light all main burners and set to HIGH Close the hood and preheat for 10 15 minutes or until the grill reaches desired temperature After preheating turn off all burne...

Page 30: ...pting to re light 6 If the burner does not light after several attempts immediately close all gas valves and consult an authorized service technician 7 To shut off the burners rotate the knob and turn...

Page 31: ...ly opening Open the grill hood fully when lighting Never lean over hot grill surface or look directly into the grill when lighting Do not heat unopened food containers Do not use aluminum foil to line...

Page 32: ...of rest and then turn Fresh Pork Medium 160 F 170 F Chicken Whole 165 F Turkey Whole 165 F Poultry Breasts Roast 165 F Poultry Thighs Wings 165 F Stuffing Cooked Alone Or In Bird 165 F Duck And Goose...

Page 33: ...COOKING METHOD The indirect cooking method is a popular alternative to direct heat grilling Indirect cooking uses adjacent burners to cook food and in many cases this reduces the potential to overcoo...

Page 34: ...t as shown or with infrared rotisserie burner For successful rotissering the meat should be centered and balanced as evenly as possible on the spit rod to avoid overworking the rotisserie motor Since...

Page 35: ...ING INSIDE THE GRILL HOOD Grease can build up on the inside of the hood over time and can drip outside the grill when opened Visually inspect the inside of the hood before each use Remove any grease a...

Page 36: ...ron content can leave a rusty residue especially if allowed to drip continuously 5 Contact with iron materials including steel wool iron residue dust from installation or cleaning of other steel produ...

Page 37: ...to adjust the burners The flames of the grill burners should be visually checked adjusting the air shutter by opening the air shutter and slowly closing it until the flame starts to yellow STOP and tu...

Page 38: ...A clogged tube can lead to a fire beneath the grill i which can lead to a gas FOR CLEANING REFER TO METHODS 1 3 BELOW METHOD 1 Bend a stiff wire or wire coat hanger into a small hook as shown and run...

Page 39: ...er cleaning as per instructions Open or improperly set air shuttle Call for service Is there fuel supplied to the grill Is the main shut off valve open Are you using the correct type of fuel for the g...

Page 40: ...nels Burner ports near croos light channels blocked Clear blocked burner ports with wire Knob must be held in for 30 seconds after ignition attempt to relight with long match holding knob in Ceramic p...

Page 41: ...nd Fault Interrupter GFCI protected circuit NOTE To install the electrical transformer to the cart use the 4 Bolts provided in your hardware pack The transformer has 4 holes that will match up to the...

Page 42: ...AREFUL the bulbs are fragile and can break grip with your fingers only by the sides 3 Replace bulb by pushing it straight into light socket Re attach light cover and re install housing repeating steps...

Page 43: ......

Page 44: ...each part from the following illustration and part list Be sure to give all this information Appliance Model Number Appliance Serial Number Part Number Type of Gas Propane or Natural Do not order bol...

Page 45: ...AT ZONE SEPARATER UPPER DRIP PAN BAFFLE LOWER DRIP PAN BAFFLE LED HEAT SHIELD CONTROL PANEL ASSEMBLY LOGO PLATE KNOB BEZEL KNOB LIGHT SWITCH LED LIGHT LED WIRE REGULATOR HOSE ASSEMBLY MAIN VALVE ASSEM...

Page 46: ......

Page 47: ...he actual part will be repaired or replaced free of charge with the owner paying for all other costs including labor installation shipping and handling charges COMMON AREA WARRANTY A 180 day warranty...

Page 48: ...1 973 403 8900 Visit our web site at www xoappliance com...

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