background image

 

4.34  Aisle width for pallets   

800x1200 lengthways 

A

st

(mm)

 

2650 

2680 

4.35 

Turning radius 

W

a

(mm)

 

1750 

1780 

Pe

rfo

rm

an

ce

 D

at

a  5.1 

Travel speed

laden/unladen  Km/h 

4.5/5 

4.8/5 

5.2 

Lift speed

laden/unladen 

m/s 

0.095/0.12 

 

Loweringspeedladen/unladen  m/s 

0.2/0.15 

5.3 
5.8 

Max.gradeability,laden/unladen  % 

5/12 

5.10 

Traveling brake 

 

 

Electromagnetic brake 

M

ot

or   

  6.1 

Drive motor power 

kW 

0.9 

1.2 

6.2 

Lift motor power 

kW 

6.4 

Batteryvoltage/nominal 

capacity 

V/Ah 

24/320 

6.5 

Battery weight 

kg 

275 

 

 

Battery dimension

LXWXH

  mm 

812x270x535 

  8.4  Noise level at operator’s   

ear, according to DIN12053 

dB(A) 

70 

 

3. Use and scope   

CQDH reach electric stacker adopts storage batteries as the dynamic source and a DC or AC motor as the driving force, 
traveling through gear transmission. The lifting and forward/backward movement of the fork relies on the DC motor and 
the hydraulic transmission system. The up-and-down movement of the cylinders lifts the fork and the goods. As the 
traveling and lifting of the truck are electrically driven, it possesses the characteristics of energy saving, high efficiency, 
stable operation, easy operation, safety and reliability, low noise and no pollution, etc. 
The most important character of fork reach forklift is that not only can it lift-descend and handle goods, but also it can 
move the goods forward and backward with the movement of forks.  In this way it overcomes  the inconvenience of 
“straddle leg”. Meanwhile, it is more suitable to operate this stacker in narrow aisle, as it is possesses the feature of smaller 
volume and more flexible operation comparing the same type of balance weight forklift. 
The fork reach electric stacker is applicable for goods piling and handling operation on hard and flat ground. 
Allowed environment for using:   

a. Height above sea level shall not be over 1200m; 
b. Ambient temperature shall not be 

higher than +40℃

 and lower than -

25℃;

 

c. 

When the ambient temperature r40℃

, the relative humidity shall not exceed 50%; at a lower temperature, 

higher relative humidity is allowed; 

d. Hard and flat ground 
e. It is prohibited to use the stacker in a flammable, explosive or corrosive environment with acid and alkali. 

 

4. Brief introduction of Structure   

(See also the structure diagram and the principle diagram of the major parts) 

 
The  stacker  mainly consists of frame,  mast,  fork  carriage,  fork,  lifting oil cylinder, forward movement oil cylinder, 
inclination oil cylinder, operating handle, steering device, drive wheel, storage battery pack, hydraulic power unit, control 
system for electrical equipment, etc. 
As for detailed structure, please refer to explosion diagrams of different parts, which are added behind this instruction. 
 

5. Use and operation instructions   

The CQDH fork reach electric stacker adopts storage batteries as the power supply for short distance goods handling and 
stacking. Correct use and operation will bring you great convenience in your work but incorrect use and operation will 
damage the stacker and pose risk to your safety and goods. 
 
 

Summary of Contents for CQDH Series

Page 1: ...CQDH Reach Electric Stacker Operation Manual Spare parts catalogue 2009 11...

Page 2: ...ach electric stacker are stipulated as follows When the lifting height of CQDH stacker is below 3000mm including 3000mm the maximum bearing capacity is the rated bearing capacity Overload is prohibite...

Page 3: ...on instructions 4 6 Maintenance and upkeep 6 7 Common faults and trouble shooting 7 8 Maintenance and charge of the storage battery 9 9 List of accessories spare parts and vulnerable parts 10 10 Packa...

Page 4: ...1 1 Configuration diagram...

Page 5: ...r x driving wheel 1 2 3 6 Tread front b10 mm 650 790 3 7 Tread rear b11 mm 980 Dimension 4 1 Tilt of mast fork carriage forward backward Grad 2 5 4 2 Height mast lowered h1 mm 1635 1885 2135 2385 2635...

Page 6: ...k retracted laden front rear kg 1100 1640 1120 1570 1140 1590 1330 1790 1380 1840 1440 1680 Chassis 3 1 Wheels rubber high elasticity pneumatic tyre polyurethane wheel polyurethane 3 2 Front wheel dim...

Page 7: ...ence of straddle leg Meanwhile it is more suitable to operate this stacker in narrow aisle as it is possesses the feature of smaller volume and more flexible operation comparing the same type of balan...

Page 8: ...e emergency reverse action of the stacker is normal with the method indicated in Fig II Fig II Operating handle is located as indicated in Fig II Move the steering switch on the accelerator of the ope...

Page 9: ...le of multi way valve to reach the goods wholly outside the fork leg Turn the lifting lowering handle of multi way valve to make the fork completely away from the goods Turn extension handle of multi...

Page 10: ...h Vaseline and tightened Then examine if the connections of the electrical devices are reliable the switches are normal and the insulation is ok The insolating resistance between the electrical device...

Page 11: ...not be lifted Overload Reduce the load The pressure of the overflow valve is too low Adjust the pressure higher Internal abnormal leakage in the lifting oil cylinder Replace the seals Insufficient hyd...

Page 12: ...The temperature of electrolytic solution during the process of charging must not exceed 45 and when it is close to 45 the charging current should be reduced by 50 or the charging should stop temporari...

Page 13: ...to the following requirements during storage a No direct sunlight on the batteries and at least 2m away from heat source b Avoid contacting with any harmful substances No metallic matters are allowed...

Page 14: ...time 11 9 Turning rapidly on narrow road is forbidden In order to ensure the safety of the people and goods the truck should turn slowly in this situation 11 10 When the truck is not in use the forks...

Page 15: ...2 2 Charging plug and socket Matched with the charger 1 set 3 Fuse Electric equipment 10A 1 4 Fuse Electric equipment 160A 1 5 Sealing ring Lifting oil cylinder UHS38 2 6 O type sealing ring Lifting...

Page 16: ...r De coder B De coder A Decoder _ Decoder 12v Coulomet er Rapi d revere s Rapidreverse Ra pid reve rse X3 Liftrequestinput Li ft reque st input Accelera tion adj ustment0 5V Slow d own Slowdown HOMHor...

Page 17: ...contactor Backward contactor Handle switch Controller Lift motor Travel motor Direction contactor Direction contactor Main contactor Acceleration adjustment 0 5V Operation handle YB brake coil Multi w...

Page 18: ...RUDDER SA2 Key switch SA1 Emergency stop switch SA1 Emergency stop switch Lift contactor Multi way valve switch Multi way valve switch Multi way valve switch Main contactor Lift motor Travel motor Mai...

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