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BMW TOOL User Manual

Ver: 1.1

14.

CAS PLUG

14.1.

CAS PLUG Overview

CAS PLUS (

PICTURE

14.1

) is not a standard device, need buy for extra. You can connect

your dealer for help. Also you can connect line manually to realize CAS PLUG, see

chapter 14.3

CAS PLUG introduction:



(PICTURE

14.1)

line 1: connect to VVDI2 OBDII



(PICTURE

14.1)

line 2: supply 12V power



(PICTURE

14.1)

line 3: EWS line 3



(PICTURE

14.1)

line 4: EWS line 4



(PICTURE

14.1)

line 5: CAS1/CAS2 interface



(PICTURE

14.1)

line 6: CAS3/CAS3+ interface

(PICTURE

14.1)

www.xhorseshop.us

Summary of Contents for VVDI

Page 1: ...VVDI BMW User Manual www xhorseshop us ...

Page 2: ... 7 File Change KM 7 2 8 CAS Repair 8 2 9 CAS PLUG 8 3 Options 8 3 1 Language 8 4 CAS EWS Information 9 5 CAS Key Learn 12 5 1 OBD CAS1 CAS2 CAS3 CAS3 CAS4 CAS4 main functions 12 5 2 Special note in OBD operation Important 14 5 3 CAS3 encrypt version include ISTAP make dealer key by OBDII 19 5 3 1 Add new key with working key 19 5 3 2 Lost All Key 20 5 4 Special note in File Make Key Important 22 w...

Page 3: ...unit 30 9 4 Module information DTCs 31 9 5 Unit coding 31 9 6 Unit programming 32 10 Fxx Gxx Program Code 33 10 1 Connect to car 33 10 2 Vehicle configuration FA FP 33 10 3 Read Clear DTCs 34 10 4 Vehicle coding 34 10 5 Vehicle programming 36 11 CAS Repair EEPROM OBDII 37 11 1 OBDII CAS1 0K50E repair 37 11 2 OBDII CAS3 ISTA P4 repair 37 11 3 EEPROM Repair CAS1 CAS2 CAS3 CAS3 37 12 Unlock Key 38 13...

Page 4: ...BMW TOOL User Manual 4 Ver 1 1 14 2 Make old CAS PLUG work on VVDI2 42 14 3 CAS PLUG connect to EWS CAS 44 14 4 Manual line to achieve CAS PLUG 47 www xhorseshop us ...

Page 5: ... for illegal purpose Please follow the national law VVDI BMW User Manual is written by VVDI BMW Please DON T used for commercial purposes without authorize VVDI BMW User Manual can help you how to use BMW software please view carefully Any illegal use VVDI BMW User Manual illegal use VVDI BMW device The user should take all risks the company does not assume any responsibility www xhorseshop us ...

Page 6: ...applicable for CAS3 encrypt version Expect write no applicable for CAS3 encrypt version ISTAP Version Strictly ISTAP belong to CAS3 encrypt version the only different is that we cannot read CAS immodata by OBDII for ISTAP version Fortunately we can OBDII read ISTAP CAS immodata by update CAS flash VVDI BMW update ISTAP version flash only need 10 minutes So the introduction for CAS3 encrypt version...

Page 7: ...ammer Prepare dealer key with ignition switch Add key Program Key Info Repair Keyless Key Enable Key Disable Key Clear DTC Clear Shadow 2 5 File Make Key Detail can be found in chapter 6 File Make Key EWS1 EWS2 EWS3 EWS4 CAS1 CAS2 CAS3 CAS3 CAS4 CAS4 2 6 Unlock Key Detail can be found in chapter 7 Unlock Key Unlock with key info file Unlock with CAS1 CAS2 CAS3 CAS3 EEPROM 2 7 File Change KM Detail...

Page 8: ...CAS1 0K50E OBDII Repair ISTAP4 Version OBDII Repair 2 9 CAS PLUG Detail can be found in chapter 10 CAS PLUG 3 Options 3 1 Language Support following languages Chinese Simplified English Italian Spanish German Hungarian Please manual set user language after first run program www xhorseshop us ...

Page 9: ...ill be use when connect to car with CAS3 CAS3 OBDII KWP CAN bus 500Kbps F Series This type used CAS4 in BMW F series KLINE EWS3 EWS4 When connect EWS with CAS PLUG choose this type PICTURE 4 1 Connect Connect to CAS system Attention EWS don t support this see special note 1 After connect to CAS there will display detail information in CAS identification PICTURE 4 2 When you choose Auto Detect only...

Page 10: ...rt EEPROM For CAS1 CAS2 CAS3 type require CAS PLUG CAS3 can use OBDII or CAS PLUG Attention the read EEPROM for CAS3 is not the whole EEPROM You can t write it to CAS with BDM programmer it can use to prepare dealer key with File Make Key Write EEPROM Support write CAS1 CAS2 CAS3 EEPROM dump by OBDII requires CAS PLUG Save to File Load From File Save the reading data load EEPROM dump to buffer Rea...

Page 11: ...you lost all working key Sometimes add new key for CAS1 CAS2 CAS3 will lost synchronization code then you can run this operation see Special Note 2 Synch CAS ELV Synchronize CAS and ELV This function can be run once ELV has error Sometimes add new key for CAS1 CAS2 CAS3 will cause ELV error then you can run this operation see Special Note 2 Key Learn Detail can be found in chapter 5 Key Learn Spec...

Page 12: ...need select correct remote key accord this value they must have same frequency Of course you can test working key frequency with Remote Frequency Test F button on VVDI BMW device CAS key in ignition switch is The position at immobilizer for ignition key Get Key Info OBD read key cutting code CAS remote control frequency CAS key in ignition switch is key info etc You must read and backup original k...

Page 13: ...l start work again Attention Enable Key don t need to read key info Disable Key Insert a working key to ignition switch select key position which you want disable press button Disable Key If there s a key for this position it will stop work add key new at this position is also not work Attention Disable Key don t need to read key info Edit Key Info After you read key info or load key info select a...

Page 14: ...et window PICTURE 5 5 For CAS3 encrypt version must select add key or lost all key For other CAS version this 2 method is same they don t have lost all key mode add key is always PICTURE 5 5 Under OBD operation get window PICTURE 5 6 If there s key in ignition switch take away If the key is keyless key smart key move it out of car If there s no key in ignition just press OK to continue www xhorses...

Page 15: ... encrypt version but there s no this window while prepare dealer key the made key may not start engine You d better choose File Make Key for the error detection CAS PICTURE 5 7 Under prepare dealer key with ignition switch get window PICTURE 5 8 Here we need pre process new key Just follow step1 to step4 Attention You must insert new key into ignition switch before NEXT www xhorseshop us ...

Page 16: ...5 9 Under prepare a keyless key File Make key also have this get window PICTURE 5 10 or PICTURE 5 11 Make sure the car have 1 keyless key at most before add new keyless key The lost keyless key should disabled or erased Attention PICTURE 5 10 will come with add key this situation keyless key don t support unlock PICTURE 5 11 will come with lost all key here the keyless key can unlock by VVDI BWM w...

Page 17: ... directly If not work you need add this key to CAS system with Add Key Keyless can fixed with Repair Keyless Key PICTURE 5 12 After add key to CAS get window PICTURE 5 13 When you get this window the key was add to CAS system successfully Key can start engine now Sometimes add new key for CAS1 CAS2 CAS3 will cause car not start you can follow chapter 4 Special Note 2 www xhorseshop us ...

Page 18: ...y start because the CAS lost some verify data you need select File Make Key Known ISN to make working key Attention If you press Yes and get something like Cannot find useful combine data please check the EEPROM file means the CAS lost some verify data you need select File Make Key Known ISN to make working key PICTURE 5 14 PICTURE 5 15 Under lost all key for CAS3 encrypt version File Make key als...

Page 19: ...follow 1 Read EEPROM with Read EEPROM in PICTURE 4 1 by OBDII 2 Make dealer key with File Make Key function Method 2 operation 1 Insert a working key to car ignition and switch ON 2 PICTURE 5 1 use Get Key Info read CAS immo data cutting code remote frequency and etc Remember when you get window PICTURE 5 5 you need choose Add Key Attention The key info can read directly if CAS isn t ISTAP version...

Page 20: ... start engine turn to step 7 Attention Sometimes add new key for CAS1 CAS2 CAS3 will cause car not start you can follow chapter 4 Special Note 2 Method 2 In PICTURE 5 1 select Prepare dealer key with ignition switch select key type and pre process the blank key insert to ignition switch and wait complete After finish turn to step 7 If you get failure here you need unlock the key with key info befo...

Page 21: ...ler key with ignition switch select key type and pre process the blank key insert to ignition switch and wait complete The procedure will use try start method if CAS belongs to ISTAP there will be at most 64 time try start while the not ISTAP version have at most 16 times try start Once the engine start turn to step 7 If you get failure here you need unlock the key with key info before next make d...

Page 22: ...detected verify error in CAS system Usually CAS3 encrypt version have this window PICTURE 6 1 Under make dealer key for CAS3 encrypt version get PICTURE 6 2 Add key with working key select Have a working key Lost all working key there are 3 methods 1 Have ECU dump file load ECU dump file to continue 2 Known ISN input 16 bytes ISN to continue 3 Use try start method try start method don t need OBD c...

Page 23: ...ou d better enable the new key position with working key Direct enable key without get key info If select a blank position for new key usually don t require write back new dump If not work test write back method If select a used position for new key you must write new dump back to CAS Please don t choose 10th key for CAS3 encrypt version Under lost all key for CAS3 encrypt version get window PICTU...

Page 24: ...enu File Make Key select right EWS CAS type load EEPROM dump file BIN file PICTURE 6 5 is File Make Key window after load EWS3 EEPROM dump Key Type show with PCF 7935 EML used means there already have a key show with PCF 7935 EML not use mean this position doesn t have key Select a key position input blank PCF7935 transponder press button Make Dealer Key and wait complete The key can start engine ...

Page 25: ...tion not use show with other values mean there already have a key Select a key position input a blank transponder HITAG2 press button Make Dealer Key and wait complete After finish will save a new dump file About the write new dump file back you can find in chapter 6 1 About write back new dump after make key for CAS1 CAS2 CAS3 CAS3 PICTURE 6 6 www xhorseshop us ...

Page 26: ...Reset KM Reset the module KM in general after replace the module for restore original KM Enable Key Insert one working key then select key position that need to enable click enable key After enable successful this position key will work again Note If only for enable key no need to get key info Disable Key Insert one working key then select key position that need to disable the disabled key and ins...

Page 27: ... MEV17N45 MEVD172Y MEVD172 MEVD1725 X63TU CAS3 CAS3 etc types 2 Support load EEPROM FALSH display ISN MSV80 MSV801 MSD80 MSD81 MSD802 MSD812 MSD851 MED17xx MVD17xx MEVD17xx MV1722 MED172 MEV17N46 MEV17N45 MEVD172Y MEVD172 MEVD1725 X63TU CAS3 CAS3 CAS4 CAS4 etc types 3 Update module Read original module info enter the new ISN and VIN wirte data to module by OBDII or save to the new EEPROM www xhors...

Page 28: ...nd new or not etc 2 Backup Coding Backup gearbox coding 3 Restore Coding Restore gearbox coding 4 Clear Gearboxs ISN Support clear 2nd hand used gearbox all inside information let this module become as brand new 5 Reset adaption information Reset gearbox inside adaption information let it back to original status www xhorseshop us ...

Page 29: ... chassis E36 E38 E39 E46 E52 E53 E60 E63 E64 E65 E66 E67 E70 E71 E72 E83 E85 E86 E89 E90 E91 E92 E93 K1X K24 KH2 R50 R52 R53 R55 R56 R57 RR1 etc chassis 9 2 Vehicle configuration FA FP Support read module inside vehicle configuration information and change vehicle configuration information for 2nd hand module replacement www xhorseshop us ...

Page 30: ...al 30 Ver 1 1 9 3 Gateway registered unit FA calculate unit Read registered unit information from gateway FA calculate unit From configuration information to calculate current vehicle all control units www xhorseshop us ...

Page 31: ... Read selected module specific information Read and clear DTCs etc 9 5 Unit coding Read selected unit coding information save coding load coding write coding and from vehicle configuration information to calculate default coding etc functions www xhorseshop us ...

Page 32: ...BMW TOOL User Manual 32 Ver 1 1 9 6 Unit programming From current unit inside HW number and ZB number query the support programming file and performance programming function www xhorseshop us ...

Page 33: ...ect to car Support auto detect vehicle type and read module inside information 10 2 Vehicle configuration FA FP Support read module inside vehicle configuration information and change vehicle configuration information for 2nd hand module replacement www xhorseshop us ...

Page 34: ...TCs Support read and clear DTCs for vehicle maintenance 10 4 Vehicle coding Support read module inside coding information According to the requirements User can setting the related value to access to parts of configuration functions www xhorseshop us ...

Page 35: ... Load the saved coding file 4 Calculate default coding file If the default coding file get lost support from vehicle configuration information to calculate the default coding file 5 Write coding Write the coding to module 6 Special function We re listed parts of common change configuration functions software display just common change options as below picture www xhorseshop us ...

Page 36: ...guration information to calculate vehicle all control units programming information 2 Search all database Search all database will not compare module inheritance hierarchy information 3 Calculate programming file From configuration information to calculate module programming file it takes time arrange around 10 seconds to tens of minutes 4 Programming Select related programming file and programmin...

Page 37: ...TAP flash select this type to fix PICTURE 11 1 You need know CAS ID before continue You can input the known CAS ID or load EEPROM for automatic search CAS ID Use the known CAS ID to repair Before update CAS flash we ask you to write down the CAS ID Type CAS ID here and continue Use the CAS EEPROM to repair If can t read CAS ID you need have the CAS EEPROM dump file PICTURE 11 1 11 3 EEPROM Repair ...

Page 38: ...oad CAS1 CAS2 CAS3 CAS3 CAS3 EEPROM to unlock key Attention After CAS4 key made successfully don t support unlock Attention About unlock keyless key File Make Key Keyless key made by add key with working key don t support unlock OBD Key Learn Prepare dealer key with programmer Keyless key made by add key with working key don t support unlock www xhorseshop us ...

Page 39: ...Select File Change KM M35080 Instrument and load EEPROM dump Note this type have 2 algorithm for KM Algo 1 and Algo 2 you need try different algorithm to check the Old KM in file value which one is nearby the KM write in step 1 which is the right type Change new KM with the right type 5 Input new KM 6 Press button Change KM and save new EEPROM dump 7 Write new EEPROM dump to M35080 chip 8 Put your...

Page 40: ...BMW TOOL User Manual 40 Ver 1 1 6 Press button Change KM and save new EEPROM dump 7 Write new EEPROM dump to instrument 8 Put your instrument in car 9 Finished www xhorseshop us ...

Page 41: ...ler for help Also you can connect line manually to realize CAS PLUG see chapter 14 3 CAS PLUG introduction PICTURE 14 1 line 1 connect to VVDI2 OBDII PICTURE 14 1 line 2 supply 12V power PICTURE 14 1 line 3 EWS line 3 PICTURE 14 1 line 4 EWS line 4 PICTURE 14 1 line 5 CAS1 CAS2 interface PICTURE 14 1 line 6 CAS3 CAS3 interface PICTURE 14 1 www xhorseshop us ...

Page 42: ...G can t use directly in VVDI2 You need open OBD head in CAS PLUG Unscrew four screws follow PICTURE 14 2 PICTURE 14 3 In PICTURE 14 2 take line 2 off CAS PLUG Line 1 PCB head connect to Line 2 PCB head After that you can see PICTURE 14 3 PICTURE 14 2 old CAS PLUG www xhorseshop us ...

Page 43: ...BMW TOOL User Manual 43 Ver 1 1 PICTURE 14 3 CAS PLUG works on VVDI2 modified www xhorseshop us ...

Page 44: ...BMW TOOL User Manual 44 Ver 1 1 14 3 CAS PLUG connect to EWS CAS CAS PLUG connect to EWS PICTURE 14 4 and PICTURE 14 5 PICTURE 14 4 PICTURE 14 5 www xhorseshop us ...

Page 45: ...BMW TOOL User Manual 45 Ver 1 1 CAS PLUG connect to CAS1 CAS2 PICTURE 14 6 PICTURE 14 6 www xhorseshop us ...

Page 46: ...BMW TOOL User Manual 46 Ver 1 1 CAS PLUG connect to CAS3 CAS3 PICTURE 14 7 PICTURE 14 7 www xhorseshop us ...

Page 47: ... Manual 47 Ver 1 1 14 4 Manual line to achieve CAS PLUG Connect marking definition in CAS to VVDI2 OBDII marking definition provide 12V power VVDI2 OBD marking definition PICTURE 14 8 PICTURE 14 8 www xhorseshop us ...

Page 48: ...BMW TOOL User Manual 48 Ver 1 1 CAS1 CAS2 marking definition PICTURE 14 9 PICTURE 14 9 White CAS2 CAS3 CAS3 marking definition PICTURE 14 10 PICTURE 14 10 www xhorseshop us ...

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