Xerox WorkCentre 5890 Service Manual Download Page 106

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August 2015

5-105

Xerox® WorkCentre® 5890 Family

PL 28.15

Parts Lists

PL 28.15 Covers

Item

Part

Description

–

SPDH covers (REF: PL 5.10)

–

Tray 3 and 4 assembly covers
(REF: PL 70.26)

–

Main covers (REF: PL 28.10)

–

2K LCSS covers (REF: PL 11.2)

–

1K LCSS covers (REF: PL 11.100)

–

Stand covers (REF: PL 70.40)

–

Scanner covers (REF: PL 60.15)

–

HVF covers (REF: PL 11.130)

–

Tray 6 covers (REF: PL 70.60)

–

Inserter covers (REF: PL 11.175)

–

Tri-folder covers (REF: PL 11.190)

–

LVF BM covers (REF: PL 11.50)

www

MK-Electronic

Summary of Contents for WorkCentre 5890

Page 1: ...Xerox WorkCentre 5890 Family Multifunction Printer Service Manual 708P91010 August 2015 w w w M K E l e c t r o n i c d e ...

Page 2: ...tch 5 37 PL 11 54 LVF BM Hole Punch Unit 5 38 PL 11 56 LVF BM Paddle Shaft Assembly 5 39 PL 11 58 LVF BM Bin 1 Control Components 1 of 2 5 40 PL 11 60 LVF BM Bin 1 Control Components 2 of 2 5 41 PL 11 62 LVF BM Paper Entry Transport 5 42 PL 11 64 LVF BM Tamper Assembly 5 43 PL 11 66 LVF BM Ejector Assembly 5 44 PL 11 68 LVF BM Staple Head Unit Traverse Assembly 5 45 PL 11 70 LVF BM Bin 0 Entry 5 4...

Page 3: ...11 PL 40 Main Drive Assembly PL 40 10 Main Drive Module 65 90 ppm 1 of 2 5 112 PL 40 12 Main Drive Module 65 90 ppm 2 of 2 5 113 PL 40 15 Main Drive Module 45 55 ppm 1 of 2 5 114 PL 40 17 Main Drive Module 45 55 ppm 2 of 2 5 115 PL 60 Imaging PL 60 10 ROS 5 116 PL 60 15 Scanner Module CVT Document Glass 5 117 PL 60 20 Scanner Electrical Components 5 118 PL 60 25 Scan Carriage Assembly 5 119 PL 60 ...

Page 4: ...ppm USSG XCL W O TAG 013 105K36412 65 90 ppm XE W O TAG 013 105K37780 65 90 ppm XE W TAG 013 105K37790 65 90 ppm USSG XCL W TAG 013 4 Shield Not Spared 5 105K29554 HVPS REP 1 10 6 Locking screw Not Spared 7 110K14020 Front door interlock switch S01 300 NOTE REP 1 8 8 962K63630 IOT internal tray 6 harness 9 108E06730 In line fuse 2 5A slow blow 10 Main power cord REF PL 1 15 Item 1 11 Not used 12 9...

Page 5: ... XE 45 55 ppm 152S06413 XE Alternate 45 55 ppm 152S06406 XE 65 90 ppm 152S06414 United Kingdom 45 55ppm 152S06407 United Kingdom 65 90 ppm 152S06415 Denmark 45 55 ppm 152S06404 Denmark 65 90 ppm 152S06416 Switzerland 45 55 ppm 152S06420 Switzerland 65 90 ppm 152S06402 Argentina 45 55 ppm 152S06403 Argentina 65 90 ppm 152S06405 South Africa 65 90 ppm 2 20A power cord P O PL 31 12 Item 17 w w w M K ...

Page 6: ...0K72633 UI Control PWB REP 2 3 7 960K72651 UI Status PWB 8 952K26981 Control to status PWB ribbon cable 9 960K72641 UI Keyboard PWB 10 952K26990 Control to keyboard PWB ribbon cable 11 948K14350 USB socket cover 12 822E41240 UI Surround 45 55 ppm 822E41250 UI Surround 65 90 ppm 13 SBC PWB UI USB port harness REF PL 3 22 Item 22 14 SBC PWB UI Control PWB video harness REF PL 3 22 Item 23 15 Clamp N...

Page 7: ...31 14 Item 1 NOTE 1 SIM card Page pack enabled XE only P O PL 31 14 Item 2 NOTE 2 18 105K37480 Battery 19 Power distribution PWB Scanner PWB comms power harness Not Spared 20 952K31921 SBC PWB Scanner PWB data cable 21 Cable tie Not Spared 22 952K27620 SBC PWB UI USB port harness 23 952K27611 SBC PWB UI Control PWB video harness 24 UI power comms harness Not Spared 25 SBC PWB IOT PWB harness 26 96...

Page 8: ...on cable REP 5 22 7 826E66710 Thumbscrew 8 Top cover REF PL 5 20 9 084K42695 SPDH complete REP 5 19 10 Feed assembly REF PL 5 20 ADJ 5 3 11 Seperation assembly REF PL 5 25 12 Side 2 scan assembly REF PL 60 30 13 110E21490 Top cover interlock switch S05 305 14 Mounting bracket P O PL 5 10 Item 13 15 Harness guide REF PL 60 15 16 117E43800 Side 2 scan assembly data ribbon cable REP 5 22 17 960K79450...

Page 9: ...n roll assembly REP 5 18 4 059K84060 Pre scan roll assembly REP 5 17 5 Exit jam clearance knob P O PL 5 19 Item 24 REP 5 7 6 Idler gear P O PL 5 19 Item 24 7 Drive gear P O PL 5 19 Item 24 8 Gear P O PL 5 19 Item 24 9 Pre scan pulley P O PL 5 19 Item 24 10 Bearing P O PL 5 19 Item 24 11 Pre scan jam clearance knob P O PL 5 19 Item 24 12 059K84880 Lower pre scan roller assembly REP 5 6 w w w M K E ...

Page 10: ... clutch CL05 025 REP 5 14 Takeaway clutch CL05 425 REP 5 15 5 Bracket Not Spared 6 Bearing Not Spared 7 127E17510 Motor cooling fan MOT05 380 REP 5 20 8 127E17520 LED cooling fan MOT05 370 REP 5 21 9 130E19040 Lift home position sensor Q05 307 REP 5 4 Calibration home position sensor Q05 360 REP 5 11 10 Sensor bracket Not Spared 11 130E19090 Reg sensor Q05 340 REP 5 10 12 Mounting bracket Not Spar...

Page 11: ...m 23 10 Calibration shutter drive gear P O PL 5 19 Item 23 11 Feed assembly drive gear pulley P O PL 5 19 Item 23 12 Exit roll pre scan roll drive pulley P O PL 5 19 Item 23 13 Mid scan roll drive pulley P O PL 5 19 Item 23 14 Pre scan belt idler pulley P O PL 5 19 Item 23 15 Read motor intermediate pulley P O PL 5 19 Item 23 16 Read motor belt tension spring P O PL 5 19 Item 23 17 Mid scan drive ...

Page 12: ...PL 31 11 Item 16 See NOTE 2 NOTE 3 REP 5 2 8 Roll housing P O PL 5 20 Item 15 9 TAR sensor bracket P O PL 5 20 Item 15 REP 5 8 10 130E19090 Feed sensor Q05 330 Takeaway sensor Q05 335 REP 5 8 11 Spacer P O PL 5 20 Item 15 12 Shaft P O PL 5 20 Item 15 13 Lower cover P O PL 5 20 Item 15 14 Mounting bracket P O PL 5 20 Item 15 15 059K84850 Top cover assembly REP 5 1 16 Feed assembly P O PL 5 20 Item ...

Page 13: ...ll P O PL 31 11 Item 16 See NOTE REP 5 3 4 Coupling P O PL 5 25 Item 8 5 Shaft P O PL 5 25 Item 8 6 Cap P O PL 5 25 Item 8 7 Retard roll retainer P O PL 5 25 Item 8 REP 5 3 8 Separation assembly Not Spared W O TAG D 004 REP 5 3 Separation assembly P O PL 31 14 Item 15 W TAG D 004 9 Mylar guide P O PL 31 14 Item 14 W TAG D 004 NOTE HFSI To reset the HFSI count refer to dC135 w w w M K E l e c t r o...

Page 14: ...16 6 Doc present sensor actuator P O PL 5 30 Item 3 W O TAG D 001 Doc present sensor actuator P O PL 31 14 Item 8 W TAG D 001 REP 5 16 7 Restack arm P O PL 5 30 Item 1 8 059K84030 Retard pad 9 Length sensor 2 Q05 320 P O PL 31 14 Item 11 REP 5 9 10 Length sensor 1 actuator P O PL 5 30 Item 3 11 Tray upper hinge Not Spared REP 5 4 12 Sensor mounting plate P O PL 5 30 Item 2 13 Bearing P O PL 5 30 I...

Page 15: ...P O PL 10 8 Item 10 7 Spring P O PL 10 8 Item 10 8 Latch stop P O PL 10 8 Item 10 9 Screw P O PL 10 10 Item 10 10 Fuser latch pin kit REF PL 31 13 Item 2 REP 10 10 11 110E20190 Fuser exit switch S10 100 REP 10 16 12 Fuser upper exit guide P O PL 10 8 Item 1 13 Fuser top cover P O PL 10 8 Item 1 14 Lower input guide Not Spared 15 Lamp P O PL 10 8 Item 1 NOTE 1 An ozone filter PL 90 25 Item 3 is sup...

Page 16: ... O PL 10 10 Item 10 7 Spring P O PL 10 10 Item 10 8 Latch stop P O PL 10 10 Item 10 9 Screw P O PL 10 10 Item 10 10 Fuser latch pin kit REF PL 31 13 Item 2 REP 10 10 11 110K20910 Fuser exit switch S10 100 REP 10 16 12 Fuser upper exit guide P O PL 10 10 Item 1 13 Fuser top cover P O PL 10 10 Item 1 14 Lower input guide Not Spared 15 Lamp P O PL 10 10 Item 1 NOTE 1 An ozone filter PL 90 25 Item 3 i...

Page 17: ... P O PL 10 11 Item 16 12 Inverter output assembly P O PL 10 11 Item 23 13 130E12080 IOT Exit sensor Q10 120 REP 10 17 14 121K44391 Inverter path solenoid SOL10 045 REP 10 4 15 Shoulder screw M4x12 P O PL 10 11 Item 16 16 Inverter decurler kit REF PL 31 13 Item 3 17 Inverter nip solenoid bracket P O PL 10 11 Item 25 18 962K96240 Inverter jumper harness 19 Bearing P O PL 10 11 Item 25 20 Not used 21...

Page 18: ...tem 23 REP 10 12 11 Front gravity finger P O PL 10 11 Item 23 12 Gravity gate finger P O PL 10 11 Item 23 13 Rear gravity gate finger P O PL 10 11 Item 23 REP 10 12 14 Upper baffle P O PL 10 12 Item 22 15 Idler roll P O PL 10 12 Item 22 16 Idler roll shaft P O PL 10 12 Item 22 17 Spring P O PL 10 12 Item 22 18 Post fuser jam clearance latch REF PL 10 15 Item 11 19 Inverter sensor Q10 105 P O item ...

Page 19: ...Baffle guide P O PL 10 11 Item 23 45 55 ppm 4 Inverter bracket Not Spared 5 013E36980 Bearing 6 Spacer Not Spared 7 Baffle guide 65 90 ppm P O PL 10 11 Item 23 8 Decurler roll P O PL 31 13 Item 5 9 Not used REP 10 14 10 Camshaft assembly Not Spared REP 10 6 11 Link arm P O PL 10 13 Item 10 12 Toothed cam P O PL 10 13 Item 10 13 Camshaft P O PL 10 13 Item 10 14 Link arm bush Not Spared 15 Handle No...

Page 20: ...ot Spared 5 Jam clearance knob 2b REF PL 10 15 Item 13 6 Bearing Not Spared 7 Gear 24T REF PL 10 15 Item 9 8 Gear assembly REF PL 10 15 Item 8 9 Upper inverter drive shaft P O PL 10 14 Item 11 10 Lower inverter drive shaft P O PL 10 14 Item 11 11 Drive roll repair kit REF PL 31 13 Item 9 W TAG 051 12 123E02481 Lower LED REP 10 18 13 127K53210 Inverter motor MOT10 030 45 55 ppm REP 10 3 127K53540 I...

Page 21: ...807E15780 Idler gear 19T 6 007K19670 Dog drive assembly 7 807E15770 Post fuser gear 20T 8 807E15820 Gear assembly 24T 9 807E15850 Gear 24T 10 807E15840 Gear 21T 11 003K20990 Post fuser jam clearance latch 12 003E77261 Tri roll knob 13 003E77271 Jam clearance knob 2b 14 003E77251 Latch cam handle 15 Inverter motor gear 45 55 ppm P O PL 10 14 Item 13 Inverter motor gear 65 90 ppm P O PL 10 14 Item 1...

Page 22: ...10 25 Item 1 8 807E15940 Gear Pulley 28T 25G 9 Gear Pulley P O PL 10 25 Item 1 16T 30G 10 Intermediate drive belt P O PL 10 25 Item 1 REP 10 15 11 Drive roll repair kit REF PL 31 13 Item 9 W TAG 051 12 Ozone duct P O PL 10 25 Item 1 13 Push rod P O PL 10 25 Item 1 14 Ground harness P O PL 10 25 Item 1 15 Base P O PL 10 25 Item 1 16 Roll assembly P O PL 10 25 Item 11 17 Corotron carrier latch P O P...

Page 23: ...castor 7 Output cover Not Spared 8 802K48320 Lower right cover 9 050K67380 Bin 0 W O TAG F 012 050K75970 Bin 0 W TAG F 012 10 050K68490 Bin 1 W O TAG F 012 TAG F 013 ADJ 11 1 110 050K75960 Bin 1 W TAG F 012 11 848K06180 Rear cover assembly W O TAG F 012 848K95900 Rear cover assembly W TAG F 012 REP 11 1 110 12 Upper right cover Not Spared 13 019K13380 Bin 1 alignment clip 14 2K LCSS front door cov...

Page 24: ... Part Description 1 Sensor cover Not Spared 2 110K13980 Docking interlock switch S11 300 3 003K20401 Link bracket assembly 4 Stopper Not Spared 5 Docking latch P O PL 11 4 Item 8 6 Not used 7 120K02591 Docking actuator 8 003K20410 Docking latch assembly REP 11 16 110 w w w M K E l e c t r o n i c d e ...

Page 25: ... 7 130E10380 Punch sensor Q11 110 Chad bin level sensor Q11 348 REP 11 7 110 8 Sensor bracket Not Spared 9 LCSS hole punch repair kit REF PL 31 13 Item 10 W TAG F 006 ADJ 11 3 110 LCSS hole punch repair kit REF PL 31 13 Item 10 NASG W TAG F 014 ADJ 11 3 110 10 Bracket P O PL 11 6 Item 9 W TAG F 014 Bracket P O PL 11 6 Item 9 W TAG F 006 11 Punch drive gear P O PL 11 6 Item 9 W TAG F 006 Punch driv...

Page 26: ... REP 11 12 110 Paddle wheel shaft assembly P O PL 31 12 Item 6 W TAG F 016 5 013E25790 Bearing 6 Gear Not Spared 7 Flag Not Spared 8 Cable clamp Not Spared 9 Output cover REF PL 11 2 Item 7 10 127K55881 Paddle motor assembly MOT11 024 11 130E10360 Paddle roll home sensor Q11 326 12 Shaft P O PL 11 8 Item 4 W TAG F 016 13 Paddle P O PL 11 8 Item 4 NOTE W TAG F 016 NOTE Paddles are also supplied 4 o...

Page 27: ...1 334 110K13990 Bin 1 upper limit switch alternate S11 334 4 Sensor bracket Not Spared 5 130E10360 Bin 1 90 full sensor Q11 331 6 Pulley Not Spared 7 013E37470 Bearing 8 127K55891 Bin 1 elevator motor MOT11 030 9 Front belt clamp Not Spared ADJ 11 1 110 10 Motor bracket Not Spared 11 130E20380 Bin 1 motor encoder sensor Q11 336 12 Pulley assembly Not Spared 13 Belt tensioner Not Spared 14 Spring N...

Page 28: ...1 Control Components 2 of 2 Item Part Description 1 110K13990 Bin 1 lower limit switch S11 335 2 Not used 3 130E10360 Bin 1 Upper level sensor Q11 332 Bin 1 Lower level sensor Q11 333 REP 11 11 110 4 Actuator Not Spared 5 Sensor support assembly Not Spared w w w M K E l e c t r o n i c d e ...

Page 29: ...0 Input drive belt REP 11 2 110 2 127K55860 Transport motor 1 MOT11 000 REP 11 2 110 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 013E37460 Bearing 8 Jam clearance guide REF PL 11 24 Item 1 9 006K31670 Feed roll shaft long 10 Thumb wheel Not Spared w w w M K E l e c t r o n i c d e ...

Page 30: ...281 Tamper assembly REP 11 6 110 2 Tamper unit P O PL 11 16 Item 1 3 130E10360 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 311 Rear tamper away sensor Q11 319 4 Sensor bracket P O PL 11 16 Item 1 5 Static eliminator stacker REF PL 11 23 Item 7 6 Sensor retainer P O PL 11 16 Item 1 w w w M K E l e c t r o n i c d e ...

Page 31: ...or encoder sensor Q11 177 REP 11 10 110 4 Pulley Not Spared 5 023E24330 Ejector belt REP 11 17 110 6 Clip P O PL 11 18 Item 1 7 019K13390 Support finger set Qty 4 8 020K21490 Pulley drive gear 9 Washer Not Spared 10 Spring P O PL 11 18 Item 1 11 Shaft P O PL 11 18 Item 1 12 Slide ejector bearing P O PL 11 18 Item 15 13 Wide slide ejector bearing P O PL 11 18 Item 15 14 Cushion washer P O PL 11 18 ...

Page 32: ...110 2 Head traverse unit P O PL 11 20 Item 1 3 130E10360 SU1 Home sensor Q11 370 SU1 Front index sensor Q11 371 4 130E10380 SH1 Paper sensor Q11 361 5 029K04521 Staple head unit REP 11 9 110 6 Stapler cover P O PL 11 20 Item 1 7 Staple cartridge REF PL 26 10 Item 11 8 Not used 9 Sensor cover P O PL 11 20 Item 1 10 Staple head assembly P O PL 11 20 Item 1 w w w M K E l e c t r o n i c d e ...

Page 33: ...red 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E37460 Bearing 10 032K04580 Paper guide REP 11 18 110 11 130E11440 Top exit sensor Q11 130 REP 11 18 110 12 121K45010 Diverter solenoid SOL11 002 13 Shaft diverter assembly P O PL 31 13 Item 6 W TAG F 017 14 023E24340 Paper output drive belt REP 11 4 110 15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 Bel...

Page 34: ...wer right paper guide 3 Ejector drive shaft Not Spared 4 130E11440 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 Paper output drive belt REF PL 11 22 Item 14 9 Upper right paper guide Not Spared 10 013E37460 Bearing 11 Mylar safety cover P O PL 11 23 Item 1 w w w M K E l e c t r o n i c d e ...

Page 35: ...ance Guide Item Part Description 1 032K04601 Paper entry guide assembly 2 Jam clearance handle P O PL 11 24 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K06161 Entry guide cover REP 11 15 110 6 Jam clearance guide P O PL 11 24 Item 1 7 809E78390 Latch w w w M K E l e c t r o n i c d e ...

Page 36: ...se to unload PWB 4 962K56952 Cord bracket assembly 5 110K13980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 7 LCSS communications harness P O PL 11 26 Item 4 8 LCSS power cord P O PL 11 26 Item 4 CAUTION Do not install a new 2K LCSS PWB until the cause of the damage to the old 2K LCSS PWB has been determined Go to the 311G 110 2K LCSS PWB Damage RAP w w w M K ...

Page 37: ...over Not Spared 8 Right cover Not Spared 9 050K75970 Bin 0 10 050K75960 Bin 1 11 848K98040 Rear cover assembly REP 11 1 150 12 019K13380 Bin 1 alignment clip 13 Front cover assembly P O PL 11 50 Item 19 14 Hinge P O PL 11 50 Item 19 15 Hinge pin P O PL 11 50 Item 19 16 848E97190 Top edge cover 17 Lower right cover REP 11 45 150 18 Bin 2 Not Spared 19 848K98071 Front door cover assembly REP 11 1 15...

Page 38: ... Docking latch cover Not Spared 2 110K13980 Docking interlock switch S11 300 3 003K20401 Link bracket assembly 4 Stopper P O PL 11 52 Item 7 5 Docking latch P O PL 11 52 Item 7 6 Latch hook P O PL 11 52 Item 7 7 003K20410 Docking latch assembly REP 11 16 150 8 120K02591 Docking actuator w w w M K E l e c t r o n i c d e ...

Page 39: ... USSG XCL 180K00310 4 Hole Sweden 180K00300 4 Hole XE 4 093E03821 Chad bin 5 Thumb screw Not Spared 6 Bracket P O PL 11 54 Item 14 7 130E10380 Punch sensor Q11 110 Chad bin level sensor Q11 348 REP 11 7 150 8 Sensor bracket Not Spared 9 LCSS hole punch repair kit REF PL 31 13 Item 10 ADJ 11 3 110 10 Bracket P O PL 11 6 Item 9 11 Punch drive gear P O PL 11 54 Item 9 W TAG F 006 12 Punch cam P O PL ...

Page 40: ...e P O PL 11 56 Item 1 NOTE 4 130E10360 Paddle roll home sensor Q11 326 5 013E25790 Bearing 6 Gear Not Spared 7 Flag Not Spared 8 Cable clamp Not Spared 9 Output cover REF PL 11 50 Item 7 10 127K55881 Paddle motor assembly MOT11 024 REP 11 12 150 11 Spring bracket Not Spared 12 Spring Not Spared 13 Switch actuator Not Spared NOTE Paddles are also supplied 4 off as a kit PL 31 12 Item 11 w w w M K E...

Page 41: ...110 3 110E20180 Bin 1 upper limit switch S11 334 4 Sensor bracket Not Spared 5 130E10360 Bin 1 90 full sensor Q11 331 6 Pulley Not Spared ADJ 40 1 7 127K55891 Bin 1 elevator motor MOT11 030 8 Front belt clamp Not Spared ADJ 11 1 110 9 130E20380 Bin 1 motor encoder sensor Q11 336 10 Stacker tray drive assembly Not Spared 11 007K20531 Stacker tray drive and motor assembly REP 11 5 150 w w w M K E l ...

Page 42: ...l Components 2 of 2 Item Part Description 1 110K13990 Bin 1 lower limit switch S11 335 REP 11 45 150 2 Not used 3 130E10360 Bin 1 Upper level sensor Q11 332 Bin 1 Lower level sensor Q11 333 REP 11 11 150 4 Actuator Not Spared 5 Sensor support assembly Not Spared w w w M K E l e c t r o n i c d e ...

Page 43: ...ansport motor 1 and gearbox assembly MOT11 000 REP 11 2 150 3 Pulley Not Spared 4 013E25790 Nylon bearing 5 006K27980 Upper feed roll assembly 6 013E37460 Bearing 7 Paper entry guide assembly 8 006K31670 Lower feed roll assembly 9 Thumb wheel Not Spared 10 Magnet P O PL 11 62 Item 7 11 Latch Not Spared 12 Compiler entrance drive belt 1 REP 11 2 150 w w w M K E l e c t r o n i c d e ...

Page 44: ...per assembly REP 11 6 150 2 Tamper unit P O PL 11 64 Item 1 3 130E10360 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 311 Rear tamper away sensor Q11 319 REP 11 6 150 4 Sensor bracket P O PL 11 64 Item 1 5 Static eliminator stacker REF PL 11 72 Item 7 6 Sensor retainer P O PL 11 64 Item 1 w w w M K E l e c t r o n i c d e ...

Page 45: ...or encoder sensor Q11 177 REP 11 10 150 4 Pulley Not Spared 5 023E24330 Ejector belt REP 11 17 150 6 Clip P O PL 11 66 Item 1 7 019K13390 Support finger REP 11 10 150 8 020K21490 Pulley drive gear 9 Washer Not Spared 10 Spring P O PL 11 66 Item 1 11 Shaft P O PL 11 66 Item 1 12 Slide ejector bearing P O PL 11 66 Item 15 13 Wide slide ejector bearing P O PL 11 66 Item 15 14 Cushion washer P O PL 11...

Page 46: ...ead traverse unit P O PL 11 68 Item 1 3 130E10360 SU1 Home sensor Q11 370 SU1 Front index sensor Q11 371 REP 11 8 150 4 130E10380 SH1 Paper sensor Q11 361 REP 11 8 150 5 029K04521 Staple head unit REP 11 9 150 6 Stapler cover P O PL 11 68 Item 1 7 Staple cartridge REF PL 26 10 Item 11 8 Not used 9 Sensor cover P O PL 11 68 Item 1 10 Staple head assembly P O PL 11 68 Item 1 w w w M K E l e c t r o ...

Page 47: ...5E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E37460 Bearing 10 032K04580 Paper guide REP 11 46 150 11 130E11440 Top exit sensor Q11 130 REP 11 46 150 12 121K45010 Bin 0 Bin 1 diverter solenoid SOL11 002 13 Bin 0 Bin 1 diverter assembly P O PL 31 13 Item 6 14 023E24340 Paper output drive belt REP 11 4 150 15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 Belt ...

Page 48: ...ht paper guide REP 11 47 150 3 Ejector drive shaft Not Spared 4 130E11440 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 Paper output drive belt REF PL 11 22 Item 14 9 Upper right paper guide Not Spared 10 013E37460 Bearing 11 Mylar safety cover P O PL 11 72 Item 1 w w w M K E l e c t r o n i c d e ...

Page 49: ...per assembly REP 11 38 150 2 031E16740 Booklet tamper arm REP 11 42 150 3 127E17690 Booklet tamper motor MOT11 066 REP 11 41 150 4 Sensor bracket P O item 1 5 130E10380 Booklet staple paper detect sensor Q11 444 REP 11 43 150 6 130E10360 Booklet tamper home sensor Q11 384 REP 11 40 150 7 Booklet tamper frame P O item 1 w w w M K E l e c t r o n i c d e ...

Page 50: ...Spared 5 Lever Not Spared 6 130E21610 BM Entry sensor Q11 160 REP 11 32 150 7 130E10380 Finisher entry sensor Q11 100 REP 11 31 150 8 Pulley Not Spared 9 Compiler entrance drive belt 2 Not Spared REP 11 34 150 10 121K45010 Booklet diverter gate solenoid SOL11 074 11 059K84790 1st feed roll assembly REP 11 34 150 12 059K84800 2nd feed roll assembly REP 11 35 150 13 Spring Not Spared 14 Upper guide ...

Page 51: ... Static eliminator P O PL 11 76 Item 1 7 Latch P O PL 11 76 Item 1 8 Bearing P O PL 11 76 Item 1 9 Handle P O PL 11 76 Item 1 10 033K05270 BM compiler flapper REP 11 30 150 11 Pulley P O PL 11 76 Item 1 12 Belt P O PL 11 76 Item 1 13 Bracket P O PL 11 76 Item 1 14 BM Flapper motor MOT11 390 P O PL 11 76 Item 1 15 130E10360 BM Flapper home sensor Q11 391 16 Drive shaft P O PL 11 76 Item 1 17 055K44...

Page 52: ...38 Staple unit away sensor Q11 439 REP 11 48 150 3 127E17680 BM staple unit move motor MOT11 435 4 BM stapler frame P O PL 11 78 Item 1 5 077E00081 BM staple head assembly REP 11 48 150 6 029K04800 BM staple cartridge assembly REP 11 37 150 7 Bracket P O PL 11 78 Item 6 8 029K04820 BM staple cartridge 9 107E35740 Staple cartridge LED REP 11 39 150 10 822E18810 LVF BM Back stop cover w w w M K E l ...

Page 53: ... Spared 4 Belt Not Spared 5 Pulley Not Spared 6 Shaft Not Spared 7 Drive pulley Not Spared 8 Drive Belt Not Spared 9 127K74620 Back stop motor MOT11 065 REP 11 18 150 10 130E10360 BM guide home sensor Q11 383 BM end stop mid home sensor Q11 440 REP 11 20 150 11 Stapler stop guide Not Spared 12 674K08890 Back stop assembly REP 11 19 150 13 Bracket Not Spared w w w M K E l e c t r o n i c d e ...

Page 54: ...r sensor Q11 418 REP 11 21 150 5 037K01490 Crease blade assembly REP 11 22 150 6 Crease blade shaft Not Spared 7 807E46760 Crease blade drive gear REP 11 23 150 8 Front blade arm Not Spared 9 Rear blade arm Not Spared 10 Spacer Not Spared 11 Crease blade gearbox assembly P O PL 11 82 Item 13 REP 11 21 150 12 008E08860 Blade crank REP 11 23 150 13 007K20511 Crease blade motor assembly REP 11 21 150...

Page 55: ...le pulley REP 11 24 150 5 023E32470 Exit roll belt REP 11 27 150 6 020E55520 Exit roll pulley REP 11 27 150 7 016E21260 Bush REP 11 27 150 8 059K84780 BM exit roll assembly REP 11 27 150 9 899E07760 Crease roll spring x2 REP 11 24 150 10 013E43940 Crease roll bearing REP 11 24 150 11 031E16710 Front crease roll lever REP 11 24 150 12 Spacer Not Spared 13 Bearing Not Spared 14 Bin 2 support Not Spa...

Page 56: ...m 13 REP 11 26 150 5 127E17650 Crease roll motor MOT11 062 REP 11 25 150 6 Spacer Not Spared 7 130E10360 Crease roll motor encoder sensor Q11 419 REP 11 25 150 8 Crease roll gearbox assembly P O PL 11 86 Item 10 9 031E16720 Rear crease roll lever REP 11 24 150 10 007K20520 Crease roll motor and gearbox assembly REP 11 25 150 11 013E43940 Crease roll bearing REP 11 24 150 12 899E07760 Crease roll s...

Page 57: ...upper guide assembly REP 11 28 150 4 Exit lower guide Not Spared 5 Bail arm support bracket P O PL 11 88 Item 1 6 Bail arm pin P O PL 11 88 Item 1 7 130E10360 Bin 2 90 full sensor Q11 389 REP 11 29 150 8 868E93710 BM exit sensor Q11 409 REP 11 28 150 9 Static eliminator P O PL 11 88 Item 3 10 899E07770 Bail arm spring REP 11 29 150 11 059E11880 Bail arm roller x2 REP 11 29 150 w w w M K E l e c t ...

Page 58: ...tion 1 960K73660 LVF BM PWB REP 11 36 150 2 105E24900 Power supply module 3 Fuse Not Spared 4 Power cable Not Spared 5 110K13980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 7 Communications cable Not Spared 8 960K73670 LVF PWB REP 11 14 150 w w w M K E l e c t r o n i c d e ...

Page 59: ...unting bracket repair kit 6 Thumbscrew Not Spared 7 Output cover Not Spared 8 Not used 9 050K67380 Bin 0 10 050K68490 Bin 1 W O TAG L 013 ADJ 11 1 120 Bin 1 tray kit improved stacking REF PL 31 11 Item 18 W TAG L 013 11 848K06140 Rear cover REP 11 1 120 12 Right cover Not Spared 13 019K13380 Bin 1 alignment clip 14 017E11260 Stability foot REP 11 3 120 NOTE W TAG L 013 improves stacking on machine...

Page 60: ...ver P O PL 11 102 Item 8 2 110K13980 Docking interlock switch S11 300 REP 11 14 120 3 003K20401 Link bracket assembly REP 11 14 120 4 Not used 5 Docking latch P O PL 11 102 Item 8 REP 11 14 120 6 Spring P O PL 11 102 Item 8 7 120K02591 Docking actuator 8 003K20391 Docking latch assembly REP 11 14 120 w w w M K E l e c t r o n i c d e ...

Page 61: ...L 016 3 Not used 4 Paddle wheel shaft assembly Not spared W O TAG L 016 REP 11 10 120 006K34580 Paddle wheel shaft assembly W TAG L 016 5 013E25790 Bearing 6 Not used 7 Flag Gear Not Spared 8 Not used 9 Output cover REF PL 11 100 Item 7 10 127K55840 Paddle motor assembly MOT11 024 11 130E10360 Paddle roll home sensor Q11 326 NOTE Paddles are also supplied 4 off as a kit PL 31 12 Item 11 w w w M K ...

Page 62: ...n 1 90 full sensor Q11 331 Bin 1 upper level sensor Q11 332 REP 11 9 120 6 Pulley Not Spared 7 013E37470 Bearing 8 127K55891 Bin 1 elevator motor MOT11 030 9 Front belt clamp Not Spared ADJ 11 1 120 10 Motor bracket Not Spared 11 110K13990 Bin 1 lower limit switch S11 335 12 Pulley assembly Not Spared 13 Sensor support Not Spared 14 P clamp Not Spared 15 Belt tensioner Not Spared 16 Spring Not Spa...

Page 63: ...90 Input drive belt REP 11 2 120 2 127K55820 Transport motor 1 MOT11 000 REP 11 2 120 3 Spring Not Spared 4 Pulley Not Spared 5 013E25790 Nylon bearing 6 006K27980 Feed roll shaft short 7 013E37460 Bearing 8 Jam clearance guide REF PL 11 122 Item 1 9 006K31670 Feed roll shaft long 10 Thumb wheel Not Spared w w w M K E l e c t r o n i c d e ...

Page 64: ...81 Tamper assembly REP 11 6 120 2 Tamper unit P O PL 11 112 Item 1 3 130E10360 Front tamper home sensor Q11 310 Rear tamper home sensor Q11 311 Rear tamper away sensor Q11 319 4 Sensor bracket P O PL 11 112 Item 1 5 Static eliminator stacker REF PL 11 120 Item 7 6 Sensor retainer P O PL 11 112 Item 1 w w w M K E l e c t r o n i c d e ...

Page 65: ...EP 11 8 120 2 Ejector base P O PL 11 114 Item 1 3 130E10360 Ejector home sensor Q11 320 Ejector out sensor Q11 322 Ejector motor encoder sensor Q11 177 REP 11 8 120 4 Pulley Not Spared 5 023E24330 Ejector belt REP 11 15 120 6 Clip P O PL 11 114 Item 1 7 020K21490 Pulley drive gear 8 Washer Not Spared 9 KL Clip Not Spared w w w M K E l e c t r o n i c d e ...

Page 66: ...ssembly REP 11 7 120 2 Mounting bracket P O PL 11 116 Item 1 3 Stapler harness P O PL 11 116 Item 1 4 130E10380 SH1 Paper sensor Q11 361 REP 11 7 120 5 Staple head unit P O PL 11 116 Item 1 6 Stapler cover P O PL 11 116 Item 1 7 Cable clamp P O PL 11 116 Item 1 8 108R00682 Staple cartridge 9 108R00535 Staple refills w w w M K E l e c t r o n i c d e ...

Page 67: ...t 5 Spring Not Spared 6 Spring Not Spared 7 115E12830 Static eliminator 8 006K27980 Feed roll shaft short 9 013E37460 Bearing 10 032K04550 Paper guide 11 130E11440 Top exit sensor Q11 130 12 121K45290 Diverter solenoid SOL11 002 13 Shaft diverter assembly P O PL 31 13 Item 6 W TAG L 003 14 Belt tensioner Not Spared 15 006K27970 Drive shaft assembly 16 003K17531 Jam clearance knob 17 Actuator Not S...

Page 68: ...Item 1 4 130E11440 2nd to top exit sensor Q11 140 5 013E25790 Nylon bearing 6 Pulley Not Spared 7 115E11810 Static eliminator stacker 8 023E24340 Paper output drive belt REP 11 4 120 9 Upper right paper guide Not Spared 10 013E37460 Bearing 11 Belt tensioner Not Spared 12 Spring Not Spared 13 127K55830 Transport motor 2 MOT 11 001 REP 11 4 120 14 Mylar safety cover P O PL 11 120 Item 1 w w w M K E...

Page 69: ...ance Guide Item Part Description 1 032K04601 Paper entry guide assembly 2 Jam clearance handle P O PL 11 122 Item 1 3 130E10380 Entry sensor Q11 100 4 Sensor bracket Not Spared 5 848K06161 Entry guide cover REP 11 13 120 6 Jam clearance guide P O PL 11 122 Item 1 7 809E78390 Latch w w w M K E l e c t r o n i c d e ...

Page 70: ...3980 Front door interlock switch S11 303 6 110K13970 Top cover interlock switch S11 302 7 1K LCSS communication harness P O PL 11 124 Item 4 8 Power cord P O PL 11 124 Item 4 9 Lower bracket P O PL 11 124 Item 4 10 Upper bracket P O PL 11 124 Item 4 11 Screw P O PL 11 124 Item 4 CAUTION Do not install a new 1K LCSS PWB until the cause of the damage to the old LCSS PWB has been determined Go to the...

Page 71: ...8K12530 Vent cover REP 11 1 171 7 848E17800 Foot cover REP 11 1 171 8 848E17810 Inserter removable cover REP 11 1 171 9 848K12540 Top tray REP 11 3 171 10 Seal Not Spared 11 017K04830 Fixed castor assembly REP 11 96 171 12 Fixed castor bracket P O PL 11 130 Item 11 13 017K04630 Adjustable castor REP 11 96 171 14 Adjustable castor washer P O PL 11 130 Item 13 15 017K04641 Mounting bracket assembly ...

Page 72: ...n belt tensioner Not Spared 10 127K56592 Bin 1 elevator motor assembly REP 11 12 171 11 Bin 1 rear lift bar bracket Not Spared 12 Bin 1 front lift bar bracket Not Spared 13 Bin 1 lift bar Not Spared 14 Front main belt clamp 2 of 2 Not Spared 15 Front main belt clamp 1 of 2 Not Spared 16 050E23670 Bin 1 REP 11 4 171 17 Not used 18 Not used 19 848E17830 Middle right side cover 20 019K13380 Bin 1 ret...

Page 73: ...el sensor receiver Q11 332 REP 11 76 171 17 130K75900 Bin 1 rear wall sensor Q11 196 18 127K56551 Motor encoder assembly 19 127K56580 Bin 1 offset motor MOT11 034 REP 11 9 171 20 130K75480 Bin 1 upper level sensor transmitter Q11 332 REP 11 76 171 21 032E35301 Rear tamper arm W O TAG V 006 Rear tamper arm reinforced P O PL 11 140 Item 13 W TAG V 006 22 032E35311 Tamper arm set W TAG V 006 23 Stapl...

Page 74: ... MOT11 083 REP 11 51 171 14 Pinion gear Not Spared 15 Pinion gear shaft Not Spared 16 130E12830 Paper pusher upper sensor Q11 171 Paper pusher lower sensor Q11 173 REP 11 54 171 17 Stapler gate safety switch S11 365 P O PL 11 145 Item 22 18 Sensor screw P O PL 11 145 Item 22 19 Sensor assembly bracket P O PL 11 145 Item 22 20 Lower exit guide Not Spared 21 Pusher dampers P O PL 11 145 Item 8 22 67...

Page 75: ...80 REP 11 64 171 3 Solenoid bracket P O PL 11 150 Item 4 4 121K45290 BM diverter solenoid SOL11 074 ADJ 11 14 171 Exit diverter solenoid SOL11 002 Buffer clamp solenoid SOL11 082 5 Solenoid connector Not Spared 6 127K56610 Paddle unit motor assembly MOT11 027 REP 11 48 171 7 Transport motor 1 belt Not Spared 8 Bypass feed motor belt Not Spared 9 Buffer feed motor belt Not Spared 10 Exit feed motor...

Page 76: ...3 Item 13 W TAG V 008 REP 11 39 171 10 059K59531 Buffer pocket jam clearance guide REP 11 33 171 11 059K59540 Inserter jam clearance guide assembly 8a REP 11 34 171 12 059K59521 Input jam clearance guide 5a REP 11 32 171 13 059K59512 Buffer guide assembly 5b REP 11 31 171 14 Nip split motor cover P O PL 11 153 Item 13 15 Nip split motor MOT11 081 P O PL 11 153 Item 13 16 121K45300 Magnet 17 130E12...

Page 77: ...roll REF PL 11 155 Item 1 REP 11 44 171 4 Inserter guide roll REF PL 11 155 Item 1 REP 11 41 171 5 Booklet entrance roll REF PL 11 155 Item 1 REP 11 43 171 6 Buffer pocket roll REF PL 11 155 Item 1 REP 11 42 171 7 019K13660 Buffer clamp 8 Input roll REF PL 11 155 Item 1 REP 11 40 171 9 Bearing Not Spared 10 006K32690 Stacker exit roll 11 Top exit roll Not Spared 12 Top exit feed roll REF PL 11 155...

Page 78: ...t tamper tray away sensor Q11 174 Nip split sensor Q11 170 Nip home sensor Q11 159 2 130E12810 Entry sensor Q11 100 2nd to top exit sensor Q11 140 Buffer position sensor Q11 157 Buffer path sensor Q11 164 Inserter sensor NOTE 3 130E12840 Top exit sensor Q11 130 Booklet exit sensor Q11 158 NOTE There is no component code number for the Inserter sensor w w w M K E l e c t r o n i c d e ...

Page 79: ...Part Description 1 105K30211 HVF power supply unit REP 11 55 171 2 960K41772 HVF control PWB REP 11 57 171 3 960K41780 Pause to unload PWB REP 11 97 171 4 105K36840 Power cord 5 Inline fuse 10A slo blow Not Spared 6 Harness Not Spared 7 952K00411 Power communications cable w w w M K E l e c t r o n i c d e ...

Page 80: ... Xerox WorkCentre 5890 Family PL 11 160 Parts Lists PL 11 160 HVF BM Module Complete Item Part Description 1 801K27251 BM Module REP 11 61 171 2 010K04360 Slide assembly REP 11 62 171 w w w M K E l e c t r o n i c d e ...

Page 81: ... REP 11 60 171 12 130K74072 Flapper home sensor Q11 391 REP 11 16 171 13 Bearing Not Spared 14 020E39990 BM Entry roll pulley REP 11 22 171 15 006K28660 BM Entry roll REP 11 22 171 16 130K74110 BM Entry sensor Q11 160 REP 11 23 171 17 125E00430 Static eliminator 18 Rear latch Not Spared 19 Shaft Not Spared 20 809E46411 Latch spring 21 Front latch Not Spared 22 Entrance baffle assembly Not Spared R...

Page 82: ... 7 BM Rear tamper rack P O PL 11 162 Item 9 REP 11 30 171 8 BM Front tamper rack P O PL 11 162 Item 10 REP 11 30 171 9 007K13190 BM Rear tamper assembly REP 11 30 171 10 007K13180 BM Front tamper assembly REP 11 30 171 11 807E15450 BM Tamper gear REP 11 30 171 12 BM Tamper bracket Not Spared REP 11 30 171 13 BM Tamper rack guide Not Spared REP 11 30 171 14 802E59410 BM Connector cover 15 BM Tamper...

Page 83: ... stop drive belt REP 11 20 171 8 809E78370 BM back stop tensioner spring REP 11 20 171 9 Allen key 3mm Not Spared 10 802E59180 Sensor cover 11 BM back stop bearing Not Spared REP 11 26 171 12 BM back stop idler bracket Not Spared REP 11 26 171 13 BM back stop idler shaft Not Spared 14 BM back stop tensioner link Not Spared 15 809E25100 BM back stop link spring REP 11 26 171 16 012E20870 BM back st...

Page 84: ...PL 11 164 Item 17 7 Back stop adjust spring P O PL 11 164 Item 17 8 809E71970 Anti play spring 9 Solenoid spring P O PL 11 164 Item 17 10 Shaft support Not Spared 11 Belt clamp P O PL 11 164 Item 17 12 BM back stop solenoid nut P O PL 11 164 Item 17 13 Pivoting clamp P O PL 11 164 Item 17 14 006K30790 BM back stop drive shaft REP 11 26 171 15 023E23140 BM back stop belt REP 11 26 171 16 BM back st...

Page 85: ... motor assembly MOT11 061 REP 11 18 171 4 014E47460 Motor encoder REP 11 18 171 5 Drive shaft Not Spared 6 007E69830 Drive gear 7 413W30654 Bearing REP 11 18 171 8 008E08220 Crank REP 11 18 171 9 012E20860 Connecting rod REP 11 36 171 10 Bearing Not Spared 11 802E59171 Motor cover 12 809E42861 Crease nip spring REP 11 58 171 13 815K11660 Crease blade assembly REP 11 36 171 14 032E19330 Crease blad...

Page 86: ...or MOT11 401 REP 11 24 171 9 107E22600 BM Crease roll gate home sensor Q11 415 BM Crease roll motor encoder sensor Q11 419 10 960K42390 BM PWB REP 11 17 171 11 Motor bracket P O PL 11 166 Item 12 12 127K54680 BM crease roll motor assembly MOT11 062 REP 11 19 171 13 014E47460 BM Crease roll motor encoder 14 Support bracket Not Spared 15 023E25430 Belt 16 127K55520 BM Compiler motor assembly REP 11 ...

Page 87: ...81 Crease roll gate rack gear REP 11 59 171 9 Not used 10 Not used 11 Not used 12 Bearing Not Spared 13 007E69070 Crease roll gate rack drive gear REP 11 59 171 14 007E68951 Crease roll gate rack REP 11 59 171 15 020E38701 Crease roll gate front guide REP 11 59 171 16 020E38081 Crease roll gate rear guide REP 11 59 171 17 Crease roll drive shaft Not Spared 18 Crease roll gate shaft Not Spared 19 0...

Page 88: ...e bracket handle Not Spared REP 11 28 171 10 Stapler bracket assembly Not Spared REP 11 28 171 11 809E48830 Torsion spring REP 11 28 171 12 Bearing Not Spared REP 11 28 171 13 Spring Not Spared REP 11 28 171 14 802E42770 Staple head cover 15 BM Right cover Not Spared REP 11 56 171 16 125E02750 Static eliminator 17 130E11640 BM exit sensor Q11 409 REP 11 50 171 18 107E22600 BM Stapler head carrier ...

Page 89: ...HVF BM Bin 2 upper cover P O PL 11 169 Item 8 4 127K53630 BM Conveyor belt drive motor MOT11 402 5 019E61171 HVF BM Bin 2 90 full sensor Q11 389 6 HVF BM Bin 2 lower cover P O PL 11 169 Item 8 7 826E32840 Thumbscrew 8 HVF BM Bin 2 assembly Not Spared 9 HVF BM Bin 2 connector Not Spared 10 809E47341 HVF Bin 2 actuator spring 11 007E69000 Gear 50T pulley 24T w w w M K E l e c t r o n i c d e ...

Page 90: ...Not Spared REP 11 90 171 12 Sheet size detector 1 Q11 150 Sheet size detector 2 Q11 151 P O PL 11 175 Item 20 REP 11 89 171 13 Inserter paper width sensor 1 Q11 152 P O PL 11 175 Item 19 REP 11 90 171 Inserter paper width sensor 2 P O PL 11 175 Item 19 NOTE REP 11 90 171 14 Bottom tray bracket P O PL 11 175 Item 19 15 Bottom tray rack P O PL 11 175 Item 19 16 Bottom plate sensor Q11 156 P O PL 11 ...

Page 91: ... 3 Gear Not Spared 4 Pulley Not Spared 5 Belt Not Spared 6 Bracket Not Spared 7 Jam drive belt Not Spared 8 Top cover interlock switch S11 306 Not Spared REP 11 87 171 9 Loading lever Not Spared 10 Loading gear Not Spared 11 Bearing Not Spared 12 Torsion spring Not Spared 13 Loading shaft Not Spared 14 Front loading bracket Not Spared w w w M K E l e c t r o n i c d e ...

Page 92: ...71 11 TE sensor Q11 155 REP 11 93 171 LE sensor Q11 154 REP 11 93 171 P O PL 11 179 Item 19 12 Idle roller assembly P O PL 11 179 Item 19 REP 11 98 171 13 Idler roller bracket Not Spared 14 Idler roller spring P O PL 11 179 Item 19 15 Top inside cover Not Spared 16 Idler roller cover P O PL 11 179 Item 19 17 Top cover door P O PL 11 179 Item 20 REP 11 91 171 18 050K68090 Reverse feed roller REP 11...

Page 93: ...er motor MOT11 078 REP 11 84 171 2 Idler Not Spared 3 Driver gear Not Spared 4 Idler Not Spared 5 Tray down gear Not Spared 6 Gear cover bracket Not Spared 7 Idler Not Spared 8 Bottom shaft drive Not Spared 9 Feed roller drive gear Not Spared 10 Tray down clutch Not Spared 11 Tray down clutch assembly Not Spared w w w M K E l e c t r o n i c d e ...

Page 94: ...m 10 REP 11 73 171 5 Top cover door assembly spring P O PL 11 190 Item 8 6 802E93931 Top cover REP 11 67 171 7 848E17430 Right side cover REP 11 67 171 8 Tri Folder complete Not Spared 9 Top cover door assembly shaft P O PL 11 190 Item 8 10 107E26490 Top cover interlock sensor Q11 394 REP 11 77 171 11 Top cover locking stud Not Spared 12 802E99581 Front cover 13 017K04190 Castor NOTE For detail of...

Page 95: ...rive assembly REP 11 68 171 13 005K12690 Drive coupling assembly REP 11 69 171 14 675K53640 Tri Folder install kit REP 11 68 171 15 Thumb screw P O PL 11 193 Item 14 16 960K24000 Tri folder control PWB REP 11 80 171 17 Drive coupler P O PL 11 193 Item 12 18 Align gauge coupler P O PL 11 193 Item 12 19 962K49592 Bin 2 tray harness REP 11 81 171 20 962K49571 Tri folder harness REP 11 81 171 21 Drive...

Page 96: ...g Not Spared 3 Top cover door assembly shaft Not Spared 4 Latch hook P O PL 11 195 Item 10 5 Top door cover assembly base P O PL 11 195 Item 10 6 Latch handle P O PL 11 195 Item 10 7 Latch spring P O PL 11 195 Item 10 8 059K58690 Idler assembly REP 11 73 171 9 Idler spring P O PL 11 195 Item 10 10 848K11680 Top cover door assembly REP 11 73 171 11 Idler assembly Not Spared w w w M K E l e c t r o ...

Page 97: ...ly Not Spared 6 130E11861 Assist gate sensor Q11 184 REP 11 78 171 7 020E38480 Crease roll pulley REP 11 74 171 8 121K44660 Assist gate solenoid SOL11 086 REP 11 71 171 9 011E13832 Centerfold entry gate lever REP 11 74 171 10 809E44040 Crease roll spring REP 11 72 171 11 130K74920 Entry sensor Q11 183 REP 11 78 171 12 130K74051 Exit sensor Q11 185 REP 11 79 171 13 Not used 14 Feed roller bearing N...

Page 98: ...t Description 1 050K77430 OCT complete 2 Tray P O PL 12 10 Item 1 3 130E81311 OCT level sensor Q12 304 4 Thumbscrew P O PL 12 10 Item 1 5 868E85870 Mounting bracket 6 059K83312 OCT transport assembly REP 12 1 7 Right cover infill panel P O PL 28 10 Item 4 w w w M K E l e c t r o n i c d e ...

Page 99: ...oller 2 105E24030 Xerox secure access power supply 3 Xerox secure access card reader HID 4 Xerox secure access card reader MAGSTRIPE 5 Xerox secure access card reader MIFARE 6 Xerox secure access card reader LEGIC 7 Xerox secure access power cord NA 8 Xerox secure access power cord EU 9 Xerox secure access power cord UK w w w M K E l e c t r o n i c d e ...

Page 100: ... France Norway Portugal Spain Finland 4 Thumbscrew Not Spared 5 Front cover P O PL 20 05 Item 9 6 Ground plate P O PL 20 05 Item 1 7 Fax PWB see below for variants 1 line W O TAG X 001 Not Spared 2 line W O TAG X 001 Not Spared 1 line W TAG X 001 P O PL 31 35 Item 2 2 line W TAG X 001 P O PL 31 40 Item 2 1 line fax34 W TAG X 002 P O PL 31 35 Item 2 2 line fax34 W TAG X 002 P O PL 31 40 Item 2 8 Re...

Page 101: ...5 NOTE 2 Power cord P O PL 25 10 Item 1 3 PSU P O PL 25 10 Item 1 4 008R12964 Staple cartridge 1 cartridge 5000 staples 008R12941 Staple cartridge refill 3 cartridges 3 x 5000 staples 5 Convenience stapler P O PL 25 10 Item 1 XE Convenience stapler USSG XCL P O PL 25 10 Item 1 NOTE The convenience stapler has no serviceable parts w w w M K E l e c t r o n i c d e ...

Page 102: ...loves general protection Qty 100 WARNING 11 108R00493 Staple cartridge 3 x 5000 2K LCSS LVF BM 12 600T02058 Serial cable 13 035E56460 Wiper 14 082E02000 Test pattern A3 11x17 15 082E02010 Test pattern A4 16 082E02020 Test pattern 8 5x11 17 082E08230 Test pattern solid area density scale 18 082P00448 Test pattern visual scale 19 008R90275 Antistatic fluid 20 070P00043 Molub grease 777 21 146E02700 ...

Page 103: ... x 2000 3 006R01551 Toner cartridge 2 pack 45 55 ppm 006R01552 Toner cartridge 2 pack 65 90 ppm 4 008R12941 Convenience stapler cartridge refill staples only 3 x 5000 5 600T01937 Handset tool 6 008R12897 Staples HVF BM 8 x 2000 7 600T02329 PFP stack height sensor retard shield setting tool W TAG P 050 TAG P 051 8 600T02331 LVPS test box 9 070P00072 Molykote silicone dry lubricant 10 070E00460 Moov...

Page 104: ...r cover Not Spared 7 Thumbscrew P O PL 28 10 Item 11 8 Work shelf P O PL 28 10 Item 11 9 848E91081 Rear right infill panel 10 848K61023 Front door assembly 45 55 ppm Front door assembly REF PL 28 11 Item 10 65 90 ppm 11 Work shelf assembly kit REF PL 31 12 Item 14 12 014E67571 Stand off cable holder 13 Speed label see below for variants 898E52982 45 ppm 898E52972 55 ppm 898E52962 65 ppm 898E52952 ...

Page 105: ...28 11 Item 10 3 Paper path cooling fan 1 P O PL 28 11 Item 10 4 Cooling duct P O PL 28 11 Item 10 5 Foam seal P O PL 28 11 Item 10 6 Paper path cooling fan 2 P O PL 28 11 Item 10 7 Harness P O PL 28 11 Item 10 8 Front door P O PL 28 11 Item 10 9 Logo badge P O PL 28 11 Item 10 10 848K61041 Front door assembly 11 Door hinge pin P O PL 28 11 Item 10 w w w M K E l e c t r o n i c d e ...

Page 106: ...ly covers REF PL 70 26 3 Main covers REF PL 28 10 4 2K LCSS covers REF PL 11 2 5 1K LCSS covers REF PL 11 100 6 Stand covers REF PL 70 40 7 Scanner covers REF PL 60 15 8 HVF covers REF PL 11 130 9 Tray 6 covers REF PL 70 60 10 Inserter covers REF PL 11 175 11 Tri folder covers REF PL 11 190 12 LVF BM covers REF PL 11 50 w w w M K E l e c t r o n i c d e ...

Page 107: ...it A3 SEF option 4 498K12140 Tray 6 paper feed kit A4 SEF option 5 498K08260 Convenience stapler kit XE 498K08250 Convenience stapler kit USSG XCL 6 604K67700 Seal replacement kit 7 498K16091 Xerox copier assistant XE Xerox copier assistant USSG XCL Not Spared 8 604K84840 Tray 6 shaft and roll assembly kit 9 604K73040 Short paper path kit W TAG 001 604K73360 Short paper path kit W O TAG 001 10 497...

Page 108: ...10 4B latch kit 8 604K41120 Developer latch pin kit 9 604K41341 Stapler traverse assembly kit 10 604K41411 2K LCSS front door cover assembly kit 11 604K73050 LCSS paddle spares kit W TAG F 016 12 604K96691 Feedhead assembly spares kit 13 604K67240 Registration clutch kit 14 497K11490 Work shelf assembly kit 15 604K42090 2K LCSS front door spares kit 16 604K96681 Tray 3 transport shaft kit 17 498K1...

Page 109: ...oner sensor kit 9 604K55571 Drive roll repair kit 10 604K53830 2K LCSS Hole punch field repair kit W TAG F 014 604K21620 2K LCSS Hole punch repair kit W TAG F 006 11 498K17546 CAC enablement kit USSG XCL 12 604K24930 Developer Drives interface kit REF PL 90 15 Item 23 13 604K73370 BM Diverter kit 14 604K83641 Feed Nudger Retard roll spares kit 15 604K55101 HCF Heater kit W TAG 111 16 604K53940 XRU...

Page 110: ...K09670 Billing impression mode 75 ppm 607K09680 Billing impression mode 90 ppm 3 604K84190 FAR HCF bowl curl kit 4 604K94310 Tray 6 adjustable castor kit 5 604K97800 SBC PWB Jumper kit W TAG 003 6 604K97833 SBC PWB kit W TAG 003 7 604K95440 Idle gear shaft spare kit 8 607K03160 Doc present sensor actuator kit 9 607K03210 SPDH last sheet out sensor filter kit 10 607K03190 HCF exit sensor kit 11 607...

Page 111: ... XE 497K16430 CFax USSG XCL 497K16470 CFax34 United Kingdom Spain Greece Ireland Portugal 497K16480 CFax34 Netherlands Belgium France 497K16490 CFax34 Austria Germany Switzerland Italy 497K16500 CFax34 Sweden Norway Finland Denmark 497K16550 CFax34 Brazil 2 Line 1 Fax PWB kits see below for variants 607K08120 CFax W TAG X 001 607K09570 CFax34 W TAG X 002 See NOTE 2 NOTE Do not order 497 8K parts 4...

Page 112: ... XE 497K16440 CFax USSG XCL 497K16510 CFax34 United Kingdom Spain Greece Ireland Portugal 497K16520 CFax34 Austria Germany Switzerland Italy 497K16530 CFax34 Sweden Norway Finland Denmark 497K16540 CFax34 Netherlands Belgium France 497K16560 CFax34 Brazil 2 Line 2 Fax PWB kits see below for variants 607K08130 CFax W TAG X 001 607K09580 CFax34 W TAG X 002 See NOTE 2 NOTE Do not order 497 8K parts 4...

Page 113: ... Ozone fan MOT42 030 REF PL 90 25 Item 1 8 130E10530 Waste toner door switch S93 380 9 114E18630 Fuser connector assembly 10 Spring P O PL 40 10 Item 1 11 Auger damper kit REF PL 31 12 Item 5 REP 90 10 12 Mounting bracket P O PL 40 10 Item 1 13 055K36091 Shutter assembly REP 90 10 14 Washer P O PL 40 10 Item 1 15 Screw P O PL 40 10 Item 1 16 Waste toner full sensor Q93 350 REF PL 90 10 Item 2 17 P...

Page 114: ...40 Main drive belt 2 REP 40 7 10 807E06462 Fuser drive gear pulley assembly REP 40 7 11 Bearing P O PL 40 12 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 40 10 Item 1 14 Support plate P O PL 40 10 Item 1 15 807E05670 Registration transport drive pulley REP 40 7 16 Bearing P O PL 40 12 Item 17 17 007K21830 Developer drive gear pulley assembly P O PL 90 15 Item 23 REP 40 7 18 023E25050 ...

Page 115: ... NOTE REP 40 2 7 Ozone fan MOT42 030 REF PL 90 25 Item 1 8 130E10530 Waste toner door switch S93 380 9 114E18630 Fuser connector assembly 10 Spring P O PL 40 15 Item 1 11 055K36091 Shutter assembly REP 90 10 12 Waste toner full sensor Q93 350 P O PL 90 10 Item 2 13 Auger damper kit REF PL 31 12 Item 5 REP 90 10 14 Washer P O PL 40 15 Item 1 15 Screw P O PL 40 15 Item 1 16 Mounting bracket P O PL 4...

Page 116: ...1 Output paper path drive gear REP 40 3 8 Intermediate drive gear Not Spared REP 40 3 9 023E30740 Main drive belt REP 40 3 10 007K13202 Fuser drive gear REP 40 3 11 Bearing P O PL 40 17 Item 10 12 114E18810 Fuser CRUM connector 13 Screw P O PL 40 15 Item 1 14 807E05670 Registration transport drive pulley REP 40 3 15 007K21830 Developer drive gear REP 40 3 16 Scorotron cleaner home sensor Q91 070 P...

Page 117: ... spares kit REF PL 31 11 Item 12 45 55 ppm ROS spares kit REF PL 31 11 Item 12 65 90 ppm 5 952K43150 ROS Power distribution Communication harness 45 55 ppm 952K43160 ROS Power distribution communication harness 65 90 ppm 6 Scanner frame securing bracket Not Spared 7 Scanner module mounting frame Not Spared REP 60 16 8 ROS P O PL 60 10 Item 4 REP 60 15 w w w M K E l e c t r o n i c d e ...

Page 118: ...y REP 60 3 3 Base P O PL 60 15 Item 1 4 019E89100 Fan filter housing REP 60 14 5 053E08560 Fan filter REP 60 14 6 127K69240 Cooling fan MOT62 029 REP 60 14 7 Top cover plug P O PL 60 15 Item 1 8 848K83750 Rear cover REP 60 1 9 SPDH harness guide P O PL 60 15 Item 1 REP 5 19 10 Fan bracket P O PL 60 15 Item 6 NOTE Refer to ADJ 60 3 for the optics cleaning procedure w w w M K E l e c t r o n i c d e...

Page 119: ...n carriage drive belt P O PL 60 20 Item 16 REP 60 11 9 Scan carriage idler pulley P O PL 60 20 Item 16 REP 60 12 10 117E43811 Scan carriage power ribbon cable REP 60 7 11 Actuator spring P O PL 60 20 Item 13 12 SPDH angle sensor actuator P O PL 60 20 Item 13 REP 60 9 13 120K03740 Actuator support REP 60 9 14 Cable shield Not Spared REP 60 9 15 Harness guide Not Spared REP 60 4 16 Scanner drive kit...

Page 120: ...em Part Description 1 041K06841 Scan carriage assembly REP 60 5 2 Scanner LED lamp PWB P O PL 60 25 Item 1 3 LED lamp assembly P O PL 60 25 Item 1 4 Scanner CCD PWB P O PL 60 25 Item 1 5 Scan carriage unit P O PL 60 25 Item 1 6 Scanner LED drive PWB P O PL 60 25 Item 1 w w w M K E l e c t r o n i c d e ...

Page 121: ...de 2 scan assembly REP 60 6 ADJ 60 4 2 Side 2 LED lamp PWB P O PL 60 30 Item 1 3 Side 2 LED lamp assembly P O PL 60 30 Item 1 4 Side 2 CCD PWB P O PL 60 30 Item 1 5 Side 2 LED drive PWB cover P O PL 60 30 Item 1 6 Not used 7 Scan carriage unit P O PL 60 30 Item 1 8 130E19060 Side 2 reg sensor Q05 343 w w w M K E l e c t r o n i c d e ...

Page 122: ... 1 and 2 paper lift plate P O PL 70 10 Item 26 PL 70 10 Item 27 14 059K59270 Paper stop assembly 15 059K59221 Lift gear kit REP 70 12 16 IOT PFM Harness Not Spared REP 70 13 17 025E07320 Paper tray 1 2 lift arm 18 Bearing P O PL 70 10 Item 26 PL 70 10 Item 27 19 Quadrant gear 60T P O PL 70 10 Item 15 20 Gear 13T P O PL 70 10 Item 15 21 Not used 22 Lift arm pin P O PL 70 10 Item 15 23 Paper tray li...

Page 123: ...9 7 Front long elevator cable tray 4 P O PL 70 18 Item 10 8 Front long elevator cable tray 3 P O PL 70 18 Item 9 9 604K84081 Tray 3 elevator cable kit REP 70 16 10 604K84091 Tray 4 elevator cable kit REP 70 16 11 Pulley carrier Not Spared 12 004K07860 Tray 4 elevate damper assembly 13 004K07870 Tray 3 elevate damper assembly 14 Retard pad Not Spared 15 868E87140 Tray 3 skew bracket NOTE 16 868E871...

Page 124: ... 819E20420 Front clip 10 Tray 3 elevator drives gear coupling P O PL 70 18 Item 9 11 Tray 4 paper guide P O PL 70 18 Item 2 12 Tray 3 paper guide P O PL 70 18 Item 3 13 815E92301 Separation strip 14 Lift plate P O PL 70 10 Item 1 PL 70 10 Item 2 15 Guide plate P O PL 70 18 Item 9 PL 70 18 Item 10 16 Spacer P O PL 70 18 Item 9 17 Tray 3 elevator pulley P O PL 70 18 Item 9 18 Bearing Not Spared 19 T...

Page 125: ...or and Control PWB Item Part Description 1 127K78351 Tray 3 elevator motor MOT73 010 Tray 4 elevator motor MOT74 010 2 960K84462 HCF control PWB 3 819E21570 Sensor holder 4 Tray 3 home sensor Q73 300 Tray 4 home sensor Q74 300 P O PL 31 13 Item 17 REP 70 18 w w w M K E l e c t r o n i c d e ...

Page 126: ...Item Part Description 1 848E63676 Rear cover 2 822E26830 Left cover 3 859K03060 Castor locking 4 604K83651 Tray 4 front cover 5 604K83660 Tray 3 front cover 6 Castor Not spared 7 822E26820 Right cover 8 Cover infill 1 P O PL 70 26 Item 2 9 Cover infill 2 P O PL 70 26 Item 2 w w w M K E l e c t r o n i c d e ...

Page 127: ...tem 5 17 Left door cover P O PL 70 30 Item 2 18 Retard pad bracket P O PL 70 30 Item 21 19 Retard pad assembly P O PL 70 30 Item 21 REP 80 16 1C 050K67893 Bypass tray and left door assembly 65 90 ppm REP 70 2 20 Retard pad spring P O PL 70 30 Item 21 21 059K39862 Feed roll and retard pad assembly See NOTE 2 REP 80 16 22 Solenoid spring P O PL 70 30 Item 4 23 003E78141 Interlock cover 24 130E12770 ...

Page 128: ...859K03060 Castor locking 4 822E26820 Right cover 5 Rear cover Not Spared 6 Stand base Not Spared 7 Screw M6x30 8 Door hinge pin P O PL 70 40 Item 2 9 Cover infill 1 P O PL 70 40 Item 11 10 Cover infill 2 P O PL 70 40 Item 11 11 Cover infill kit Not Spared 12 Left cover Not Spared NOTE Hinge pins PL 70 40 Item 8 are supplied with the front door w w w M K E l e c t r o n i c d e ...

Page 129: ...300 110E07300 Front door interlock switch S76 300 See Note 7 Interlock switch plate Not Spared 8 848K19110 Front cover 9 802E82351 Rear cover 10 802E82363 Top cover 11 Cable clamp P O PL 70 60 Item 9 12 848E05863 Base knuckle cover 13 Front door interlock harness Not Spared 14 Tamper guide lever P O PL 70 60 Item 1 15 Tamper lever compression spring P O PL 70 60 Item 1 16 Label Tray 6 P O PL 70 60...

Page 130: ...ring P O PL 70 62 Item 16 8 Docking latch bracket P O PL 70 62 Item 16 9 Docking latch main bracket P O PL 70 62 Item 16 10 803E13680 Docking latch thumb screw See NOTE 11 068K54920 Docking plate See NOTE 12 Slide assembly Not Spared 13 Docking guides P O PL 70 62 Item 16 14 Slide assembly locking nut Not Spared 15 Docking plate assembly P O PL 31 11 Item 11 16 003K20681 Latch assembly NOTE This p...

Page 131: ...ch spacer Not Spared 4 Slide latch Not Spared 5 Spring leaf Not Spared 6 Rear guide P O PL 70 64 Item 12 7 Front guide assembly Not Spared 8 038E34402 Guide strip 9 Adjustment plate P O PL 70 64 Item 13 10 Docking pin P O PL 70 64 Item 13 11 Rear guide assembly spring P O PL 70 64 Item 12 12 038K16403 Rear guide assembly 13 029K04680 Docking pin assembly w w w M K E l e c t r o n i c d e ...

Page 132: ...p Not Spared 12 110E06961 Upper limit switch S76 412 REP 70 9 13 Rear elevator rack P O PL 70 68 Item 25 REP 70 13 14 Front elevator rack P O PL 70 68 Item 25 REP 70 13 15 Retard roller shield P O PL 80 47 Item 1 16 003K20950 Shipping handle assembly 17 Shipping pin bearing P O PL 70 68 Item 16 18 Shipping pin spring P O PL 70 68 Item 16 19 Shipping pin P O PL 70 68 Item 16 20 Shipping pin handle ...

Page 133: ...ift plate crash bar actuator 2 Not Spared 10 Lift plate crash bar actuator 1 Not Spared 11 Crash bar actuator spring Not Spared 12 Not used 13 Infill actuator arm P O PL 70 70 Item 19 14 Infill actuator arm spring P O PL 70 70 Item 19 15 Infill actuator arm pin P O PL 70 70 Item 19 16 Infill plate spring P O PL 70 70 Item 19 17 Lower safety spring Not Spared 18 612W25655 Tray down limit switch scr...

Page 134: ...80 15 Item 1 11 Gear 26T P O PL 80 15 Item 1 12 Spring arm P O PL 80 15 Item 1 13 Torsion spring P O PL 80 15 Item 1 14 Gear 28T P O PL 80 15 Item 1 15 Ring pitch P O PL 80 15 Item 1 16 Black nylon washer P O PL 80 15 Item 1 17 Gear 22G 28T P O PL 80 15 Item 1 ADJ 40 1 18 Gear 23T P O PL 80 15 Item 1 ADJ 40 1 19 Gear 22G 20T P O PL 80 15 Item 1 20 Drive belt P O PL 80 15 Item 1 REP 80 21 21 Spring...

Page 135: ... O PL 80 17 Item 1 11 Gear 26T P O PL 80 17 Item 1 12 Spring arm P O PL 80 17 Item 1 13 Torsion spring P O PL 80 17 Item 1 14 Gear 28T P O PL 80 17 Item 1 15 Ring pitch P O PL 80 17 Item 1 16 Black nylon washer P O PL 80 17 Item 1 17 Gear 22G 28T P O PL 80 17 Item 1 ADJ 40 1 18 Gear 23T P O PL 80 17 Item 1 ADJ 40 1 19 Gear 22G 20T P O PL 80 17 Item 1 20 Drive belt P O PL 80 17 Item 1 REP 80 27 21 ...

Page 136: ...t P O PL 80 20 Item 1 8 127K62340 Duplex motor MOT83 060 REP 80 6 9 960K32880 Duplex motor driver PWB REP 80 6 10 Drive pulley P O PL 80 20 Item 1 11 Lower cover P O PL 80 20 Item 1 12 Duplex duct P O PL 80 20 Item 1 13 Duplex nip roll shaft P O PL 80 20 Item 1 14 059K49400 Nip roll assembly 15 Bearing P O PL 80 20 Item 1 16 Duplex drive roll shaft P O PL 80 20 Item 17 17 Drive roll repair kit REF...

Page 137: ...1 7 Nip roll shaft P O PL 80 22 Item 1 8 127K53190 Duplex motor MOT83 060 REP 80 6 9 960K52720 Duplex motor driver PWB REP 80 6 10 Drive pulley P O PL 80 22 Item 1 11 Lower cover P O PL 80 22 Item 1 12 Duplex nip roll shaft P O PL 80 22 Item 1 13 059K49400 Nip roll assembly 14 Bearing P O PL 80 22 Item 1 15 Duplex drive roll shaft P O PL 80 22 Item 16 16 Drive roll repair kit REF PL 31 13 Item 9 W...

Page 138: ...ort drive belt REP 80 8 3 020E54150 Pulley 4 020E48680 Pulley idler 5 127K61842 Transport roll drives motor MOT81 025 REP 80 12 6 013E37480 Rear transport roll bearing REP 80 10 7 013E37490 Front transport roll bearing REP 80 10 8 059K70070 Transport roll REP 80 10 9 962K64030 Power harness 10 962K64020 Signal harness 11 120E36130 Cable holder 12 Connection harness Not Spared w w w M K E l e c t r...

Page 139: ...udger roll assembly P O PL 80 26 Item 3 6 127K61850 Tray 1 elevator motor MOT71 010 Tray 2 elevator motor MOT72 010 7 130E12770 Tray 1 empty sensor Q71 320 Tray 2 empty sensor Q72 320 8 130E19350 Tray 1 stack height sensor Q71 330 Tray 2 stack height sensor Q72 330 9 Guide P O PL 80 26 Item 1 10 014E67650 Shim sensor 11 809E84180 Retard roll gate spring 12 Retard roll gate P O PL 80 26 Item 1 13 C...

Page 140: ... 32 Item 1 REP 80 45 10 Tray 3 feed motor MOT81 030 P O PL 80 32 Item 1 11 Feed roll assembly P O PL 31 13 Item 14 See NOTE REP 80 44 12 Nudger roll P O PL 80 32 Item 11 REP 80 44 ADJ 80 4 13 Feed frame assembly P O PL 80 32 Item 1 REP 80 30 14 Earth cable P O PL 80 32 Item 1 15 Support bracket P O PL 31 13 Item 20 REP 80 30 16 Tray 3 exit sensor bracket P O PL 31 13 Item 20 REP 80 35 17 Retard ro...

Page 141: ...er elevate switch 8 Tray 4 feed motor MOT81 040 P O PL 80 33 Item 1 9 Feed roll assembly P O PL 31 13 Item 14 See NOTE REP 80 44 10 Nudger roll P O PL 80 33 Item 9 REP 80 44 ADJ 80 4 11 Tray 4 paper guide P O PL 80 33 Item 1 REP 80 46 12 Sensor mounting P O PL 80 33 Item 1 REP 80 42 REP 80 43 13 Earth cable P O PL 80 33 Item 1 14 Feed frame assembly P O PL 80 33 Item 1 REP 80 31 15 Retard roll P O...

Page 142: ...m 16 REP 80 36 8 859K04280 Idler roll assembly metal shaft REP 80 36 Idler roll assembly plastic shaft Not spared REP 80 36 9 Spring P O PL 80 36 Item 11 10 Base P O PL 80 36 Item 11 11 038K24380 Tray 3 transport assembly NOTE 1 REP 80 34 12 Transport gear pulley P O PL 80 36 Item 16 NOTE 2 REP 80 33 13 HCF transport motor MOT81 045 P O PL 80 36 Item 16 REP 80 32 14 Spring P O PL 80 36 Item 16 REP...

Page 143: ... 7 423W09050 Drive belt REP 80 23 8 Upper limit actuator spring Not Spared 9 Upper limit actuator Not Spared 10 Belt tensioner Not Spared 11 Belt tensioner spring Not Spared 12 Not used 13 125E00430 Static eliminator 14 Transport motor harness Not Spared 15 Tray 6 upper feeder assembly harness Not Spared 16 962K50475 Elevator motor harness 17 962K63351 IOT to tray 6 harness 18 Not used 19 Feed ele...

Page 144: ...Item 21 11 Upper feed assembly top cover P O PL 80 45 Item 1 12 Feed roll P O PL 80 45 Item 20 PL 80 45 Item 21 13 Clutch P O PL 80 45 Item 20 14 Gear 29T P O PL 80 45 Item 1 15 Roller belt P O PL 80 45 Item 1 16 Washer P O PL 80 45 Item 1 17 Torsion chute spring P O PL 80 45 Item 1 18 Housing spring P O PL 80 45 Item 1 19 Torsion nudger spring P O PL 80 45 Item 1 20 604K84480 Feed roll retrofit k...

Page 145: ...lley clutch P O PL 80 47 Item 1 5 Take away roller P O PL 31 11 Item 8 REP 80 28 6 Bearing P O PL 80 47 Item 1 7 005E29040 Clutch NOTE 8 Torsion retard spring P O PL 80 47 Item 1 9 Retard roller shaft P O PL 80 47 Item 1 10 Lower feed assembly base P O PL 80 47 Item 1 11 Clutch coupling P O PL 80 45 Item 20 12 Actuator pivot shaft bearing P O PL 80 47 Item 1 13 Retard shield P O PL 31 14 Item 14 W...

Page 146: ...tle 2 130K74702 Waste toner full sensor Q93 350 REP 90 4 3 Waste toner door Not Spared REP 90 1 4 003E77450 Strap NOTE 5 803E03180 Hinge block 6 Waste toner door switch S93 380 REF PL 40 10 Item 8 PL 40 15 Item 8 7 Sensor cover Not Spared 8 848E96690 Toner cover NOTE Refer to REP 90 1 for the waste toner bottle assembly w w w M K E l e c t r o n i c d e ...

Page 147: ...L 31 13 Item 8 14 Push on fastener P O PL 90 15 Item 24 15 Spring P O PL 90 15 Item 24 16 Main drive gear P O PL 90 15 Item 23 See NOTE 2 17 Not used 18 Toner dispense module kit REF PL 31 12 Item 1 19 Trickle outlet shutter kit REF PL 31 12 Item 3 20 Shutter assembly P O PL 90 15 Item 19 21 Shutter spring P O PL 90 15 Item 19 22 Push on fastener P O PL 90 15 Item 19 23 Developer Drives interface ...

Page 148: ...13 Item 8 14 Push on fastener P O PL 90 17 Item 23 15 Spring P O PL 90 17 Item 23 16 Sleeve P O PL 90 17 Item 23 17 Toner cartridge latch P O PL 90 17 Item 23 18 Not used 19 Trickle outlet shutter kit REF PL 31 12 Item 3 20 Shutter assembly P O PL 90 17 Item 19 21 Shutter spring P O PL 90 17 Item 19 22 Push on fastener P O PL 90 17 Item 19 23 604K30560 Developer latch repair kit 24 Developer mater...

Page 149: ... module latch P O PL 90 20 Item 17 REP 90 6 8 504K12320 Transfer Detack corotron NOTE 1 ADJ 90 1 9 113K03330 Transfer Detack harness 10 815E79891 Pivot plate 11 Latch spring P O PL 90 20 Item 17 12 Latch pin P O PL 90 20 Item 17 13 Latch plate Not Spared 14 031E11102 Developer paddle REP 90 7 15 809E69220 Spring 16 Curly clip Not Spared 17 Developer latch pin kit REF PL 31 12 Item 8 REP 90 6 18 Br...

Page 150: ...Fan Item Part Description 1 127K42790 Ozone fan MOT42 030 REP 90 3 2 054E33051 Ozone duct 3 053K04960 Ozone filter 4 Magnet P O PL 90 25 Item 2 5 Photoreceptor duct P O PL 90 25 Item 6 6 127K53200 Photoreceptor fan assembly 7 Fan P O PL 90 25 Item 6 8 054E33001 Lower duct w w w M K E l e c t r o n i c d e ...

Page 151: ... M4x10 Self Tapping AU Screw M3x5 Machine AV E Clip M3 5 AW Screw M3x5 5 Taptite AX Screw M3x14 Machine AY Screw M3x18 Self Tapping AZ Washer M4 BA Screw M4x16 Machine BB Screw M4x5 Machine BC Screw M3x10 Machine BD Screw M3x6 Machine BE Screw M4x7 5 Machine BF Screw M3x5 5 Machine BG Washer M3 BH Spring Washer M3 BI Screw M3x6 Machine BJ Screw M3x22 Self Tapping BK Retaining Ring Skiffy M7 BL Cir...

Page 152: ...Tapping DL Screw M4x6 Taptite DM M3 Star Washer DN Screw M4x6 Machine DO Screw M3x6 Self Tapping DP M3 Nut Washer Head DQ Screw M4x11 Machine DR Washer M8 Nylatron DS Screw M3 x 8 DT Screw M3x17 Taptite DU Screw M2 5x8 Taptite DV Screw M3 5x10 Torx DW Screw M3 5x10 Taptite EA Screw M4x6 Machine EB Screw M4x10 Machine EC Screw M4x8 Machine EF Screw M5x6 machine EH Pivot pin M4X10 Hex Head EI Nylon ...

Page 153: ...August 2015 5 152 Xerox WorkCentre 5890 Family Common Hardware Parts Lists w w w M K E l e c t r o n i c d e ...

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