Xerox iGen4 Page 2 User Manual Download

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and Xerox

Nuvera® are trademarks of Xerox Corporation in the United States and/or other countries.

C.P. Bourg is the trademark of C.P. Bourg, Inc. Other company trademarks are also acknowledged.

Document Version: 1.1 (August 2015)

BR3143

Summary of Contents for iGen4

Page 1: ... Media Cart User Guide Xerox Nuvera 100 120 144 157 EA Production System Xerox Nuvera 100 120 144 MX Production System Xerox Nuvera 200 288 314 EA Perfecting Production System Xerox Nuvera 200 288 MX Perfecting Production System Xerox iGen4 Digital Production Press Xerox iGen 150 Digital Production Press ...

Page 2: ...rox and Design iGen4 iGen and Xerox Nuvera are trademarks of Xerox Corporation in the United States and or other countries C P Bourg is the trademark of C P Bourg Inc Other company trademarks are also acknowledged Document Version 1 1 August 2015 BR3143 ...

Page 3: ...ia Cart Nuvera 12 Docking the Xerox Production Media Cart with the Xerox Nuvera XPS Stacker 12 Lifting the Stack from the XPS Stacker 15 Transferring the Stack to the CP Bourg BSFEx Air Table 17 Offloading the Stack to a Work Table 19 Offloading the Stack to a Pallet 20 Operating the Xerox Production Media Cart iGen 21 Customer Caveat Paper Stacking 21 Docking the Xerox Production Media Cart with ...

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Page 5: ... Production Stacker XPS Stack pickup low elevation 210 mm 8 26 inches Stack pickup high elevation 600 mm 23 6 inches The stack can be picked up from the Xerox iGen Stacker Stack pickup elevation 103 mm 4 06 inches Note Xerox Nuvera Media Cart Enabling Kit pre installation is required iGen Pallet Interface Kit pre installation is required iGen Powered Eject Kit pre installation is required Paper st...

Page 6: ...stack clamp Keeps the paper stack secure during transport 4 Elevation button Changes the height at which the paper stack is loaded onto and off of the Cart 5 Stack transport handle Activates the paper stack transport system to move the paper stack from the Cart onto a work table or other finishing device 6 Locking casters Lock Stabilizes the Cart during transfer of the paper stack to and from the ...

Page 7: ...on Media Cart User Guide 11 Battery meter Shows the voltage of the battery 12 Circuit breaker If current exceeds 15 amps circuit breaker will trip and require a reset by operator 13 Charging port Allows for onboard battery charging Battery charger Power supply cord for battery charger ...

Page 8: ... the Production Media Cart Failure to do so may result in property damage bodily injury or death Safety Signs and Safety Messages Improper operation can cause accidents Don t take chances with incorrect or damaged equipment Read and understand the procedures for safe operation as outlined in this manual Do not hesitate to ask for help Stay alert Follow safety rules regulations and procedures Avoid...

Page 9: ...orized by legislation on Health and Safety at Work Examples of these agencies include US Federal Occupational Safety and Health Administration OSHA or its equivalent at the State level Canadian and Provincial Ministries of Labour UK Health and Safety Executive Polish Ministry of Labour and Social Policy Agence française de sécurité sanitaire de l environnement et du travail France Undesministerium...

Page 10: ...2 6 kg to avoid personal injury and damage to the Cart Never raise or lower the paper table unless the Cart is on a firm level even surface and the casters are in the locked position Never use shims or other objects to level the Cart Use extreme caution when raising or lowering the paper table when it is near other objects to avoid personal injury or damage to other objects Never allow any object ...

Page 11: ...ds or jerky motions 3 Tines and paper table Inspect the forks for cracks wear and alignment Obvious damage fails inspection Fork carriage The carriage is the part of the Cart to which the tines are attached Inspect the carriage for cracks damage or wear 4 Wheels All casters must be inspected for cuts breaks or signs of debonding Material imbedded in the casters or axles must be removed i e steel s...

Page 12: ...o not exceed the 25 lb 11 3 kg weight capacity on any one tine Warning Tipping hazard Do not operate the Cart when the paper table is elevated Maximum paper table height for moving while loaded is 600 mm 24 inches Cleaning Use a clean cloth to clean the HOST belts Keep the belts clean dry and free from debris and dirt ...

Page 13: ...ia Cart 9 Production Media Cart User Guide Charging Charging in the Media Cart The Media Cart battery should be charged if the battery meter is outside the green zone on the meter Battery meter 1 Ensure that power to the Media Cart is switched off Power switch ...

Page 14: ...ry Connect charger here Battery charger 3 Plug the power cord into the battery charger Battery charger Power cord 4 Plug the power cord into a proper electrical outlet 5 Charge the battery for 6 8 hours or until the light on the charger indicates that it is charged When light is yellow system is charging When light turns green battery is charged ...

Page 15: ...64 x 660 4 mm Maximum stack capacity 52 gsm 400 gsm 270 mm 75 gsm 2600 sheets Maximum load capacity 160 lbs 72 6 kg Pickup height From XPS low 210 mm 8 26 inches From XPS high 600 mm 23 6 inches From iGen 103 mm 4 06 inches Elevation limits Maximum unload height of stack 920 mm 36 2 inches Minimum unload height of stack 100 mm 3 9 inches Required kit Install the XPS Media Cart Stacking Surface Kit...

Page 16: ...edia Cart with the Xerox Nuvera XPS Stacker It is recommended that you first practice docking the Production Media Cart Cart without a paper stack loaded Warning Do not exceed the load capacity of 160 lbs 72 6 kg to avoid personal injury and damage to the Cart 1 Position the Cart in front of the XPS Stacker after it has moved out from the printer High position Low position ...

Page 17: ...t post that corresponds to the stacker height low 210 mm high 600 mm b Press the upper or lower part of the elevation button to raise or lower to match the short lines on the sides to the line on the cart post Low position High position Line up pointer to hole Line up pointer to hole 3 Line up the Cart tines with the XPS tines Low position High position 4 Align the colored tine with the arrow on t...

Page 18: ...ustments to the Cart height to ensure that the tines clear the XPS Stacker and the bottom of the paper stack 6 Move the Cart forward slowly until the black line on the Cart s alignment tine aligns with the black line on the XPS Stacker 7 Press down on the lock tab on the rear casters to stabilize the Cart The Cart is now properly docked with the XPS Stacker ...

Page 19: ...ser Guide Lifting the Stack from the XPS Stacker 1 Press the upper part of the elevation button to raise the height of the Cart until the bottom of the cart clears the XPS Stacker 2 Gently lift up on the paper stack clamp near the clamp post to free it for rotation Lift it high enough so that it will clear the top of the paper stack ...

Page 20: ... Production Media Cart User Guide 3 Rotate the clamp and position it over the paper stack 4 Gently press the clamp at the clamp post to secure it Low position High position 5 Press the tab on the upper part of the caster lock on the rear casters to release them 6 Guide the Cart out until it clears the stacker ...

Page 21: ... BSFEx Air Table This procedure assumes pick up from the XPS low position 1 Position the Cart in front of the CP Bourg BSFEx Air Table 2 Lower the Cart by pressing the lower part of the elevation button approximate height 210 mm 8 25 in 3 Move the Cart forward until the front of the horizontal post mates with the red docking station at the base of the Air Table 4 Lock the casters ...

Page 22: ...duction Media Cart Production Media Cart User Guide 5 Gently lift up on the paper stack clamp near the clamp post rotate it to one side and rest it in the locator on the clamp post 6 Turn the stock transport handle approximately 15 turns clockwise to transfer the paper stack to the Air Table ...

Page 23: ...loading the Stack to a Work Table This procedure assumes pick up from the XPS high position 600 mm 1 Press the upper part of the elevation button to raise the media table height until it exceeds the height of the work table enough for the bottom of the paper stack to clear it 2 Press down on the lock tab on the rear casters to stabilize the Cart ...

Page 24: ... onto the work table Note When transporting to a flat work table the paper stack may shift and lose stack quality Offloading the Stack to a Pallet This procedure assumes pick up from the XPS low position 210 mm and the paper stack will be delivered to either a tined or smooth surface 1 Press the elevation button to set the media table height until it exceeds the height of the pallet enough for the...

Page 25: ... single 14 33 363 982 mm wide sheet of card stock 270 300 gsm to cover the 5 6 tine surfaces on the right side of the stacker pallet This is to ensure adequate stacker for smaller size papers Larger sizes such as 11 x 17 in 14 33 x 20 5 in 14 33 x 26 in do not require the additional sheet 14 in or less Cut sheet to proper length to cover the last 5 6 tine surfaces ...

Page 26: ...ing the Production Media Cart Cart without a paper stack loaded Warning Do not exceed the load capacity of 160 lbs 72 6 kg to avoid personal injury and damage to the Cart 1 Open the front door of the stacker module 2 Set the Media Cart to the appropriate height a Locate the line on the cart post that corresponds to the iGen stacker height of 103 mm b Press the elevation button to match the short l...

Page 27: ... Cart 23 Production Media Cart User Guide 3 Roll the cart into position Insert tang on right front leg of the media cart into the Y shaped groove of the docking bracket Ensure that the end of the cart butts against the left side docking bracket Right side tang Left side docking bracket Docking bracket ...

Page 28: ...docked location Cart with pallet out is shown 5 A red colored emergency Stop button is mounted on the machine frame for customer controlled emergency stop Press button to stop Press button 2nd time to continue The power eject system will reset itself after an emergency stop Note The emergency Stop button is located on the front of the iGen stacker module 6 Press down on the lock tab on the rear ca...

Page 29: ...ess the upper part of the elevation button to raise the height of the Cart until the bottom of the cart clears the iGen Stacker 2 Gently lift up on the paper stack clamp near the clamp post to free it for rotation Lift it high enough so that it will clear the top of the paper stack 3 Rotate the clamp and position it over the paper stack Bottom of yellow tine is above the pallet surface ...

Page 30: ...en Production System Production Media Cart Production Media Cart User Guide 4 Gently press the clamp at the clamp post to secure it 5 Press the tab on the upper part of the caster lock on the rear casters to release them 6 Guide the Cart out until it clears the stacker ...

Page 31: ...ion Media Cart User Guide 7 Pallet returns to machine Close front door to continue stacker operation Transferring the Stack to the CP Bourg BSFEx Air Table 1 Position the Cart in front of the CP Bourg BSFEx Air Table 2 Lower the Cart by pressing the lower part of the elevation button approximate height 210 mm 8 25 in ...

Page 32: ...rd until the front of the horizontal post mates with the red docking station at the base of the Air Table 4 Lock the casters 5 Gently lift up on the paper stack clamp near the clamp post rotate it to one side and rest it in the locator on the clamp post 6 Turn the stock transport handle approximately 15 turns clockwise to transfer the paper stack to the Air Table ...

Page 33: ...loading the Stack to a Work Table This procedure assumes pick up from the XPS high position 600 mm 1 Press the upper part of the elevation button to raise the media table height until it exceeds the height of the work table enough for the bottom of the paper stack to clear it 2 Press down on the lock tab on the rear casters to stabilize the Cart ...

Page 34: ...e 3 Gently lift up on the paper stack clamp near the clamp post rotate it to one side and rest it in the locator on the clamp post 4 Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the work table Note When transporting to a flat work table the paper stack may shift and lose stack quality ...

Page 35: ...ick up from the XPS low position 210 mm and the paper stack will be delivered to either a tined or smooth surface 1 Press the elevation button to set the media table height until it exceeds the height of the pallet enough for the bottom of the paper stack to clear it 2 Lock the casters 3 Turn the stock transport handle approximately 15 rotations clockwise to transfer the paper stack onto the palle...

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