Xenotech BRITELIGHT 7000 Operating Manual Download | Manualshive

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COPYRIGHT © 2001 Xenotech-Strong, Inc.

Issue 1.0

208 / 230 V.AC

BL7000 SYSTEM

OPERATING MANUAL

PATTERN PROFILE PROJECTOR

"P3"

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Summary of Contents for BRITELIGHT 7000

Page 1: ...PAGE 1 COPYRIGHT 2001 Xenotech Strong Inc Issue 1 0 208 230 V AC BL7000 SYSTEM OPERATING MANUAL PATTERN PROFILE PROJECTOR P3 ...

Page 2: ...PLY 62 80110 ARE AS FOLLOWS VOLTAGE NOMINAL 208 230 VAC FREQUENCY RANGE 50 60 HZ INPUT CURRENT 30 AMPS PHASE 3PH 4 WIRE MINIMUM INPUT WIRE SIZE 12 AWG CONNECTIONS THREE PHASE OPERATION LINE DESIGNATION WIRE COLOR CONNECTOR PIN PHASE A BLACK X PHASE B RED Y PHASE C ORANGE Z SAFETY GROUND GREEN GREEN ...

Page 3: ...0 50 V DC OUTPUT CURRENT 130 180 A DC OUTPUT RIPPLE LESS THAN 5 P P OUTPUT ADJ RANGE 16 STEPS LAMPHEAD LAMP INPUT LAMP VOLTAGE 43 49 V DC LAMP CURRENT 120 160 A DC LIGHT OUTPUT 795 MILLION PBCP COOLING FOCUS IGNITION CIRCUIT INPUTS INPUT VOLTAGE 120 V AC INPUT CURRENT 5 AMPS PEAK PHASE SINGLE FREQUENCY 50 60 HZ SYSTEM OPERATION TEMPERATURE RANGE NOMINAL AMBIENT 18o 50o C ...

Page 4: ... in the P3 should start c The LED displays on the DMX control boards should light NOTE THERE IS A 3 5 SECOND DELAY AFTER THE MAIN POWER IS ENERGIZED BEFORE THE LAMP HEAD COOLING SYSTEM IS UP TO FULL PRESSURE LIGHT OPERATION Prior to operation the xenon bulb must be installed and DC output set to the correct level These procedures are to be performed by a trained technician using the proper tools p...

Page 5: ...PAGE 5 FRONT LAMP HOLDER ASEMBLY ...

Page 6: ...ULL FACE SHIELD AND PROTECTIVE GLOVES MUST BE WORN AT ALL TIMES WHEN THE LAMP HEAD IS OPENED WITH A BULB INSTALLED OR WHEN HANDLING THE XENON BULBS SERIOUS INJURY MAY OCCUR IF PROPER SAFETY PRECAUTIONS ARE NOT OBSERVED READ ALL ENCLOSED INSTRUCTIONS AND INFORMATION SHEETS BEFORE HANDLING THE BULB WARNING NEVER OPERATE A FIXTURE WITH AN EXPOSED BULB THERE IS AN EXTREME DANGER OF SEVERE BURNS TO EXP...

Page 7: ...nter mounting screw washer and spring from the spider using a 5 32 allen wrench while supporting the front lamp holder so that it does not fall when the screw is removed 4 Remove the lamp holder from the fixture 5 Disconnect the focus rod swivel joint from the spider arm using the 5 16 and 3 8 open end wrenches Do not turn the swivel joint or focus rod 6 To disassemble the front lamp holder remove...

Page 8: ... mounting screw is removed WARNING DO NOT EXERT EXCESSIVE FORCE ON THE BULB WHILE UNSCREWING IT FROM THE REAR LAMP HOLDER THE BULB SHOULD RELEASE FROM THE REAR LAMP HOLDER WITH A VERY LIGHT COUNTERCLOCKWISE ROTATION IF THIS DOES NOT HAPPEN SEE THE PROCEDURE FOR REMOVING A FROZEN BULB 6 Remove the bulb by lightly pushing back on the bulb to move the rear lamp holder to its rearmost position while l...

Page 9: ...e end of the lamp ferrule into the opening in the rear lamp holder receiver block and align the threads by turning the bulb counterclockwise until the bulb threads drop into the receiver threads NOTE DO NOT OVER TIGHTEN THE LAMP IN THE RECEIVER BLOCK AS THIS MAY CAUSE THE LAMP TO FREEZE IN THE RECEIVER BLOCK MAKING IT DIFFICULT TO REMOVE TIGHTEN THE LAMP JUST ENOUGH TO APPLY SPRING PRESSURE TO THE...

Page 10: ... ABOVE 50 DEG C THE LAMP POWER SYSTEM WILL SHUT OFF TO PREVENT EQUIPMENT DAMAGE AND THE HEAD OVER TEMP SAFETY CIRCUIT FAULT INDICATOR 8 WILL LIGHT WHEN THE EQUIPMENT COOLS TO A SAFE OPERATING TEMPERATURE OR WHEN THE FAULT IS CLEARED THE INDICATOR WILL GO OUT THE MAIN POWER CONTACTOR IN THE POWER SUPPLY WILL REENERGIZE AND THE LAMP MAY THEN BE RELIT NOTE ARC MAGNETIC STABILIZATION THE LAMP HEAD INC...

Page 11: ...by removing the 10 screws from around the cover using a 2 phillips screwdriver and remove the cover WARNING DO EXERT ANY FORCE ON THE QUARTZ PORTIONS OF THE BULB WHILE ATTEMPTING TO FREE IT FROM THE REAR LAMP HOLDER 5 Reach around the rear lamp holder assembly and grasp the bulb by its rear ferrule and while lightly pulling the bulb back into the receiver block turn the bulb in a clockwise directi...

Page 12: ...off the light and decrease DC output see Xenon Power Supply Manual 6 If the power level is less than 140 amperes allow the light to run at least 5 minutes before making any adjustments 7 If the power level is at or near 150 amperes and the output current is less than 155 amperes no adjustment is necessary 8 Measure the DC voltage while the bulb is operating A 7000 watt bulbs should display an arc ...

Page 13: ...10000 Capacitor 24 pf 20k VDC C2 31 08177 Capacitor Motor Start 4 µf DS1 31 30243 Xenon Bulb 7 kW LTIX 7000W XT E1 31 61018 Spark Gap S1 91 61005 Switch ON OFF S2 31 61007 Thermal Switch S3 31 61078 Switch Air Pressure S4 40913000 Auto Strike PC Board Assembly T1 32 50231 High Voltage Transformer T2 32 50053 RF Coil TB1 31 62011 Terminal 10 req d 31 62012 End Block Terminal Strip TB2 31 62025 Term...

Page 14: ...p Cover 32 40623 Front Cowl Assembly 32 50359 Handle 31 28039 Access Cover 32 40735 Base Pan 32 40734 FIGURE 1 NOTE After transporting the P3 unit to its desired position lower all 4 leveling feet to shift all weight from Casters Caster brakes alone may be inadequate to prevent unintended movement ...

Page 15: ...te 32 40622 concealed by Slide Bracket Friction Disc 31 98574 not shown Lamphead Assembly see Figure 3 Gobo Rotator Assembly 32 50523 optional see Page 27 Lens Mechanism 32 50521 see Figure 6 Glass 31 98274 Glass Retainer Clip 4 req d 32 40285 included with 32 50359 Fig 1 ...

Page 16: ...ew 4 32 50538 Back Panel Assembly see Figure 4 5 32 50540 Bulkhead Assembly see Figure 5 6 31 98679 Clip 2 req d 7 32 50401 Front Bulb Support Spyder Spyder Mounting Screw 31 61007 Thermal Switch S2 not shown Switch Mounting Screw 8 32 50052 Front Lamp Holder Assembly 31 30243 Xenon Bulb 7 kW not shown 9 32 50252 Bulb Focus Rod Lamphead Assembly ...

Page 17: ...PAGE 17 FIGURE 4 Rear Panel Assembly ...

Page 18: ...Switch S1 4 31 98889 Overlay 5 32 70123 XLR Assembly 6 32 70124 XLR Assembly 7 11 28021 Knob 8 32 40049 Air Baffle Plate 9 91 61008 DMX Switch 10 32 70357 DMX Relay Assembly 11 32 70356 MS Connector Cable Assembly 32 70357 DMX ASSEMBLY Item Part No Description 1 23 40365 DMX Mount 2 32 70348 DMX Board 3 31 98745 Stand Off 4 40 x 1 4 4 req d ...

Page 19: ...PAGE 19 FIGURE 5 Bulkhead Assembly ...

Page 20: ...ng Screw 9 31 08077 Motor Start Capacitor C2 4µf 10 32 70347 Gobo Rotator Control PC Board optional 11 32 70346 Transformer optional with Item 10 12 40913000 Auto Strike PC Board Assembly S4 13 32 50050 Bulb Receiver Threaded 13a 31 98076 Receiver Support Bracket 2 req d 32 50346 Bulb Receiver Assembly Items 13 13a 14 31 61018 Spark Gap E1 15 31 98182 Shock Mount Bushing 4 req d 16 32 40294 Insula...

Page 21: ... 7 4 44191000 Squirrelcage Blower B4 B5 optional 5 32 20232 Blower Mounting Plate 2 req d 6 32 50521 Front Positive Lens Assembly see Figure 8 7 32 40614 Blower Mount 8 71220000 Blower B2 3 2 req d 9 32 40600 Frame Extension Welded Assembly 10 32 20400 Rail 2 req d 11 32 50536 Rear Negative Lens Assembly see Figure 9 12 32 50523 Gobo Rotator Assembly optional ...

Page 22: ...scription 1 32 50520 Gobo Mount Assembly Items 2 8 2 32 20239 Bracket Gobo Mount 3 32 40605 Back Plate 4 32 40606 Gobo see Figure 7a 5 32 20240 Front Plate 6 32 40604 Pull Finger 7 32 40603 Light Shield 8 32 00044 Lens Mount Gobo Mount Assembly ...

Page 23: ...PAGE 23 FIGURE 7a ...

Page 24: ...em Part No Description 1 32 20247 Lens Holder Base 2 51408000 Lens 2 req d 3 51418000 Rubber Edge 4 32 40607 Spacer 2 req d 5 51417000 Lens Retainer 6 31 07018 Bushing 4 req d 7 32 40610 Lens Ring Welded Assembly Front Lens Assembly ...

Page 25: ...FIGURE 9 PARTS LIST Item Part No Description 1 32 20247 Lens Holder Base 2 32 40610 Lens Ring Welded Assembly 3 31 98139 Negative Lens 4 51417000 Lens Retainer 5 31 07018 Bushing 4 req d Negative Lens Assembly ...

Page 26: ...washer 5 16 12 req d 5 41 51993 Screw 5 16 18 x 3 Hex Head 12 req d 6 32 40733 Base Leg Welded Assembly 4 req d 7 71184000 Leveling Foot 4 req d 8 11 09011 Caster with Brake NOTE After transporting the P3 unit to its desired position lower all 4 leveling feet Item 7 to shift all weight from Casters Item 8 Caster brakes alone may be inadequate to prevent unintended movement ...

Page 27: ...r the selection and bidirectional spin of any of 6 pre loaded gobo patterns A DMX Control Module is included with the Gobo Rotator and DMX In and DMX out connectors are available on the lamphead back panel Detailed instructions regarding Gobo Rotator operation and DMX control follow the Parts List and Wiring Diagrams ...

Page 28: ...r Rotation 24 32 70355 Solenoid 25 52 40276 Solenoid Bracket 26 52 20757 Lock Mount Item Part No Description 27 52 40220 Lock Lever 28 32 20414 Gobo Gear 29 31 98140 Gobo ref 30 82 20371 Gear 31 32 20415 Roller 32 32 20416 Guide 3 req d 33 51 61017 Magnet 8 req d 34 32 20417 Magnet 3 req d 35 31 59026 Sprocket 10 Tooth 36 21 37014 Dowel Pin 37 51 98254 Clevis Pin 38 51 58057 Expansion Spring 2 req...

Page 29: ...PAGE 29 GOBO ROTATOR with DMX CONTROL COMPONENT LAYOUT Harness Routing ...

Page 30: ...PAGE 30 GOBO ROTATOR CONTROL WIRING DIAGRAM Assembly No 32 70347 Drawing 1 of 3 ...

Page 31: ...PAGE 31 GOBO ROTATOR CONTROL GOBO CHANGER RELAY Assembly No 32 70347 Drawing 2 of 3 ...

Page 32: ...PAGE 32 GOBO ROTATOR CONTROL GOBO CHANGER POWER Assembly No 32 70347 Drawing 3 of 3 ...

Page 33: ...PAGE 33 Assembly No 32 70348 Drawing 1 of 3 P3 DMX PROCESSOR ...

Page 34: ...PAGE 34 P3 DMX DISPLAY Assembly No 32 70348 Drawing 2 of 3 P3 DMX POWER SUPPLY Assembly No 32 70348 Drawing 3 of 3 ...

Page 35: ...SPLAY RELATED BUTTONS The P3 has 2 displays on the rear panel the left display for ON OFF and the right display for Gobo Selection The displays and related buttons serve to track lamp life in hours and perform DMX func tions Whenever the fixture is turned ON the display will remain active for approximately 5 minutes This time will extend to approximately 5 minutes after the last function or select...

Page 36: ...exceeded 1 Plug the power cord into a power source and push the power switch circuit breaker to the ON position 2 The display will energize and show the HOUR METER mode The display will show 4 digits total 0000 to 6535 The fixtures should arrive from the factory preset at 0000 when the HOUR METER mode is active 3 To reset the HOUR METER to 0000 depress all three NUMERIC SELECTION BUTTONS triangles...

Page 37: ...source into the INPUT port on the rear cover of the fixture 5 When DMX 512 signals are detected DMX level above 80 204 255 a relay within the fixture will close and the lamp will ignite The display will also show a decimal point between the A charac ter and the first 0 digit when DMX is detected 6 When signals from the DMX source are detected DMX level below 20 000 051 the fixture relay will open ...

Page 38: ...PAGE 38 ...

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