Xenotech BRITELIGHT 10000AR, Installation Instructions Manual

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PAGE 4
CONNECTIONS
LAMP HEAD
1. REMOVE THE FRONT AND REAR BASE COVERS. EXAMINE THE INTERIOR OF THE BASE FOR ANY HIDDEN
DAMAGE, LOOSE CONNECTIONS, MISSING COMPONENTS, OR OTHER DAMAGE AND CHANGES THAT
MAY HAVE OCCURRED DURING SHIPPING.
2. LOCATE THE CORD GRIP ASSEMBLY AT THE END OF THE LAMP HEAD CABLE AND REMOVE THE LOCKNUT
FROM THE CORD GRIP.
3. INSERT THE LAMP HEAD CABLE END THROUGH THE HOLE LOCATED ON THE LOWER RIGHT SIDE OF THE BASE
UNTIL THE CORD GRIP IS FULLY SEATED. REINSTALL THE LOCKNUT ON THE CORD GRIP AND TIGHTEN UNTIL
THE CORD GRIP IS SECURE.
CAUTION
EXTREME CARE MUST BE TAKEN WHEN CONNECTING THE LAMP HEAD TO THE BALLAST OUTPUT
IF THE POLARITY OF THE CONNECTIONS ARE REVERSED THE XENON GLOBE WILL BE IMMEDIATELY DESTROYED
UPON IGNITION.
NOTE
ONLY LOOSEN THE FIRST NUT ON THE LOWER OUTPUT CHOKE TERMINAL WHEN CONNECTING THE LAMP HEAD
4. CONNECT THE LARGE RED WIRE FROM THE LAMP HEAD CABLE TO THE LONG BRASS STUD LOCATED ON
THE LOWER OUTPUT CHOKE.
5. CONNECT THE LARGE BLACK WIRE TO THE LOWER CONNECTING BOLT ON THE OUTPUT SHUNT LOCATED
ABOVE AND TO THE RIGHT OF THE LOWER OUTPUT CHOKE.
6. LOCATE THE MULTI-PIN CONNECTOR IN THE GENERAL LOCATION OF THE LOWER OUTPUT CHOKE AND THE
OUTPUT SHUNT CONNECTIONS. CONNECT THE MATING CONTROL WIRE CONNECTOR FROM THE LAMP
HEAD CABLE TO THIS CONNECTOR. WHEN THE CONNECTORS ARE PROPERLY MATED THEY WILL LOCK
INTO POSITION.
8. CHECK THE ROUTING OF THE LAMP HEAD WIRING AND TIGHTNESS OF THE HIGH CURRENT CONNECTIONS.
THE LAMP HEAD INSTALLATION IS NOW COMPLETE.
POWER AND CONTROL
1. THE BL10000AR SYSTEM REQUIRES TWO ELECTRICAL SERVICES. THE MAIN POWER SERVICE SHOULD BE A
230/120 VOLT 3 PHASE MINIMUM 40 AMP SERVICE THAT IS ALWAYS ENERGIZED. THE REMOTE CONTROL
CIRCUIT SHOULD BE A 5 AMPS 120 VAC CIRCUIT THAT IS CONTROLLED BY A TIMER OR OTHER CONTROL
SYSTEM TO TURN THE SYSTEM ON AND OFF AT THE REQUIRED TIMES.
2. TO ALLOW FLEXIBILITY IN THE INSTALLATION OF THE BL10000AR SYSTEM NO PRE KNOCKED OUT HOLES HAVE
BEEN PROVIDED. INSTEAD APPROPRIATE HOLES CAN BE PUNCHED AT ANY CONVENIENT LOCATION IN THE
LEFT AND RIGHT SIDE PANELS DURING INSTALLATION AS ALLOWED BY LOCAL CODES.
3. THE MAIN POWER INPUT AND REMOTE CONTROL WIRING CONNECTIONS FOR THE BL10000AR ARE VERY
STRAIGHT FORWARD AND ARE SHOWN ON THE INSTALLATION WIRING DRAWING. REMOVE THE FRONT
AND REAR ACCESS PANELS ON THE BASE UNIT TO INSTALL THE POWER SERVICE. CONNECT THE HOT LINES
FROM THE MAIN POWER SERVICE TO THE LINE SIDE (TOP) OF CONTACTOR K1 LOCATED ON THE POWER
SUPPLY. THE NEUTRAL LINE CONNECTS TO TERMINAL BOARD TB7 TERMINAL #3 LOCATED BELOW THE
CONTACTOR. THE REMOTE CONTROL POWER WIRING IS CONNECTED TO TERMINAL BLOCK TB7 #1 & #2.
ALL INPUT GROUNDS ATTACH TO THE GROUND STUD LOCATED AT THE LOWER LEFT OF THE HEATSINK
ASSEMBLY ON THE LOWER POWER SUPPLY.
4. THE MAIN POWER AND CONTROL INSTALLATION IS NOW COMPLETE. PROCEED TO THE GLOBE
INSTALLATION PROCEDURES.