Created in September 2019
A-CB 20190906E
XEBEC TECHNOLOGY CO.,LTD.
Fuerte Kojimachi 1
・
7 Building, 1-7-25,
Koujimachi, Chiyoda-ku, Tokyo, 102-0083, Japan
TEL. +81-3-6893-0810 FAX. +81-3-5211-8964
© 2019 XEBEC TECHNOLOGY CO.,LTD.
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Operator Safety Protection
Use of protective equipment
Wear personal protective gear including goggles, masks, gloves, and earmuffs to
prevent loss of sight, injury, or lung damage caused by damaged parts flying off
the product. Wear clothing with long sleeves or other clothing that does not
expose the skin, and fasten the cuffs and hems tightly.
Attention to the work area
Install an enclosure so that persons other than the operator do not enter the
work area, and ensure that all persons, if any, in the work area are wearing
protective equipment.
Keep the floor of the work area clean at all times to prevent the risk of slipping
or tripping on dust, cutting particles, oil, water, or other substance.
There is the risk of fire caused by heating, sparks, or other factor resulting from
use of the product. Do not use the product close to a flammable liquid or in an
explosive atmosphere.
Also be sure to enact fire prevention measures.
Precaution regarding cutting particles
Fragments, cutting particles, and other substances generated during work will be
scattered into the surrounding area. Be sure to use a dust collector or other means
to collect them.
Be sure to observe the methods described in this manual.
Using the product in ways inconsistent with the methods described in this manual may result in serious injury or death.
Installation onto a machining center or other
machine
WARNING: When chucking, slide the shank onto the
chuck of the machining equipment securely all the way to
the base.
If not inserted all the way to the base when chucked, vibration
during machining may cause this product to fall from the
machining equipment.
There is the risk that this may cause operator loss of sight or injury.
When installing, use a chuck that is correct for the shank diameter.
Install and use on machining equipment that can control the rotational speed.
When the product is used with precision machining equipment, there is the risk
that cutting particles may have an adverse effect on the equipment sliding parts.
Be sure to properly collect cutting particles and wash thoroughly.
XEBEC Brush
TM
Surface Extra-Large
Instruction Manual
SAFETY PRECAUTIONS
Pre-Work Check
Perform test operation for 1 minute or more before starting work, and for
3 minutes or more after the machine tool or product was changed, and
check that there is no looseness, vibration, or other abnormality of the
machine and the part where the product is installed.
Precautions for Use
Read this instruction manual before using this product. Failure to do so can result in serious injury or death.
This instruction manual must be kept in the vicinity of the machine at all times so that it is accessible to the operator.
There is the risk of operator loss of sight or injury resulting
from this product detaching from the machining equipments,
bristles breaking off, workpieces breaking, etc.
Fragments, cutting particles, burrs, etc., occur due to
processing with this product, and these can pierce the
eyes or skin of operators causing loss of sight and injury.
Dust occurring as a result of processing with this product can
cause lung damage, irritate skin, and bring on allergic reactions.
Even if there is no problem at the pre-work check, if
vibration or other abnormality occurs during use,
discontinue use immediately. Continuing to use the
product when there is an abnormality presents the risk of
operator loss of sight or injury resulting from this product
detaching from the machining equipments, bristles
breaking off, workpieces breaking, etc.
Do not use the product while exceeding the maximum rotational
speed, depth of cut, or brush projection, as there is the risk of
operator loss of sight or injury resulting from this product
detaching from the machining equipment, bristles breaking off,
workpieces breaking, etc.
Machining at a constant point for a prolonged time causes
the tip of the tool to become hot which presents the risk of
operator loss of sight or injury resulting from bristles coming
loose or breaking off. Adjust the processing times for the
same locations being processed so that they do not become
hot. Also be careful not to touch the locations being
processed directly with bare hands after use.
Use the slide ring (shank, base holder, ring) for XEBEC Brush
Surface suitable to the applicable brush diameter. There is the
risk of operator loss of sight or injury resulting from bristles
breaking off, parts breaking, etc., if a slide ring not suitable to
the applicable brush diameter is used.
After cutting process, this product removes burrs with the burr root thickness of about 0.2 mm.
It is also ideal for cutter mark removal and surface polishing.
The tip of the bristle removes burrs and finishes the edges.
CNC deburring and cutter mark removal can be achieved by installing onto a machining
center, robot, drilling machine, or other machining equipment. (Can be installed on machining
equipment with a collet chuck, milling chuck, drill chuck, or similar means.)
The original brush material (ceramic fibers) enables consistent deburring and polishing
capability without changes to the cutting performance and brush shape.
The abrasive material is ceramic fiber that contains no abrasive grains at all.
Features
This document may also be viewed at
the below website:
https://www.xebec-
tech.com/instruction_manual/
How to Use
Truing, dressing
If the brush shape deforms as a result of use, rotate the brush while gently pressing it onto
a diamond disc blade to form the shape.
WARNING
As a result of the above, there is also the risk of damage to machines, jigs, and workpieces.
NOTICE
